Reciprocating crusher for furfural production

By designing a reciprocating crusher for furfural production, the secondary crushing and cyclic crushing of raw materials are achieved, and the problem of insufficient fine crushing of raw materials in the existing technology is solved, the reaction activity and extraction efficiency are improved, and the production efficiency and product quality are improved.

CN222446673UActive Publication Date: 2025-02-11SHIJIAZHUANG GAOCHENG DISTRICT KANGFENG CHEM CO LTD
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Patent Information

Application Number
CN202421127610.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the existing furfural production process, the raw material crushing is not fine enough, resulting in insufficient reaction, low extraction efficiency, and low crushing efficiency increase production cycle and cost.

Method used

A reciprocating crusher for furfural production is designed to perform secondary crushing through motor-driven crushing rods and crushing strips, and the filter and air pump are used to realize the circulating crushing of raw materials to ensure uniform and fine particle size.

Benefits of technology

Through secondary crushing and cyclic crushing, the reaction activity and extraction efficiency of the raw materials are significantly improved, the production efficiency and yield of furfural are improved, and the quality and purity of the product are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of furfural production, and provides a reciprocating crusher for furfural production, which comprises a bottom plate, a crushing box is fixedly mounted at the top of the bottom plate, four support columns are fixedly mounted at the top of the crushing box, a crushing box is fixedly mounted at the tops of the four support columns, and the crushing box is fixedly mounted at the top of the crushing box. A feeding box is fixedly mounted at the top of the crushing box; and the second crushing rod is movably installed in the crushing box, and a connecting shaft is fixedly installed at one end of the second crushing rod. The raw materials are subjected to secondary crushing, the granularity of the raw materials can be further reduced, and the raw materials are more uniform, so that the reaction activity of the raw materials is improved, the production efficiency and the yield of furfural are improved, the crushed raw materials have larger surface areas and can be in full contact with reactants, the reaction is facilitated, and the production efficiency of furfural is improved. By means of the technical scheme, the problem that in the prior art, the smashing effect is poor is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of furfural production, and more specifically to a reciprocating crusher for furfural production. Background Art

[0002] Furfural is an important organic compound with the chemical formula C5H4O2. It is a colorless, transparent, oily liquid with a special smell similar to benzaldehyde. It is mainly used as an industrial solvent and can also be used to produce furfuryl alcohol, furoic acid, tetrahydrofuran, γ-valerolactone, pyrrole, tetrahydropyrrole, etc. The raw materials for the production of furfural mainly come from the husks, straws and wastes of grains such as rice, corn, wheat and other crops. These raw materials can be properly treated and processed to obtain high-quality furfural products.

[0003] At present, in the process of furfural production, the crushing of raw materials is a crucial step. However, in the existing technology, most crushers process furfural raw materials by crushing them once. This one-time crushing method has many shortcomings, which seriously restricts the efficiency and effect of furfural production. First, one-time crushing often cannot fully refine the particle size of the raw materials. Due to the limitations of crushing strength and time, there are still large particles in the raw materials. When these particles are hydrolyzed with water, the reaction area is limited, resulting in insufficient reaction and low furfural extraction efficiency. This not only affects the output of the final product, but also may lead to unstable product quality; secondly, when the raw materials after one crushing are hydrolyzed with water, the reaction speed will also be affected due to uneven particle size. Large particle raw materials react slowly, while small particle raw materials may cause local overheating or agglomeration due to excessive reaction, further affecting the extraction effect of furfural. Such a result not only reduces production efficiency, but also increases energy consumption and material consumption in the production process; in addition, the low crushing efficiency of one crushing also means that a longer shutdown is required for raw material loading and equipment cleaning, which undoubtedly increases labor costs and production cycles. At the same time, the consumption of raw materials is also high, which not only increases production costs, but may also affect the continuous operation of the production line due to insufficient raw materials. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a furfural production reciprocating pulverizer, which has the advantage of good furfural production pulverizing effect.

[0005] To achieve the above object, the utility model provides the following technical solution: a furfural production reciprocating pulverizer, comprising a bottom plate, a crushing box is fixedly installed on the top of the bottom plate, a support is fixedly installed on the top of the crushing box, the number of the support is four, a crushing box is fixedly installed on the top of the four support, and a feed box is fixedly installed on the top of the crushing box;

[0006] A second breaker rod, wherein the second breaker rod is movably mounted inside the breaker box, and a connecting shaft is fixedly mounted on one end of the second breaker rod;

[0007] A breaker bar 1, wherein the breaker bar 1 is movably mounted inside the breaker box, a connecting shaft is fixedly mounted on one end of the breaker bar 1, a motor 1 is fixedly mounted on one end of the connecting shaft, and a connecting belt is drivingly connected between the connecting shaft and the side surface of the connecting shaft;

[0008] A breaking bar, wherein the breaking bar is fixedly mounted on the surfaces of the second breaking bar and the first breaking bar;

[0009] A conveying pipe, the conveying pipe is located between the crushing box and the crushing box, and a filter plate is arranged inside the conveying pipe;

[0010] A circulation pipe, one end of which is fixedly connected to the surface of the conveying pipe, and the other end of which is extended to the interior of the feed box, and an air pump is fixedly installed on the surface of the circulation pipe.

[0011] As a preferred technical solution of the utility model, a guide plate is fixedly installed inside the crushing box, and a disc is movably installed on the top of the crushing box;

[0012] Motor 2, the motor 2 is fixedly mounted on the top of the crushing box, and the output shaft of the motor 2 is fixedly connected to the top of the disc;

[0013] A breaker bar, the breaker bar is fixedly mounted on the bottom of the disc, and a first breaker bar is fixedly mounted on the surface of the breaker bar;

[0014] A discharge pipe is fixedly mounted at the bottom of the base plate and extends into the interior of the crushing box.

[0015] As a preferred technical solution of the utility model, a leg is fixedly installed on the bottom of the base plate, the number of the legs is four, and foot pads are fixedly installed on the bottom of the four legs.

[0016] As a preferred technical solution of the utility model, a motor protection cover is arranged on the top of the crushing box, and the second motor is located inside the motor protection cover, and heat dissipation holes are opened on the surface of the motor protection cover.

[0017] As a preferred technical solution of the utility model, the front of the crushing box and the crushing box are both provided with observation windows, there are two observation windows, and the two observation windows are both made of glass.

[0018] As a preferred technical solution of the utility model, a triangular plate is fixedly installed inside the crushing box, and there are two triangular plates, which are placed opposite to each other.

[0019] As a preferred technical solution of the utility model, a guide block is fixedly installed at the inner bottom end of the crushing box, and the surface of the guide block is smooth.

[0020] The working principle and beneficial effects of the utility model are:

[0021] 1. The utility model uses the power of motor 1 to rotate the breaker rod 1, and at the same time, the breaker rod 2 is connected by a connecting belt to rotate synchronously. The relative rotation of the breaker rod 1 and the breaker rod 2 breaks the raw materials between them. After breaking, qualified materials pass through the filter plate and enter the inside of the crushing box, and unqualified materials are transported to the inside of the feed box through an air pump for further breaking. Compared with the traditional device, this device can further reduce the particle size of the raw materials by performing secondary crushing on the raw materials, making them more uniform, thereby improving the reaction activity of the raw materials, which is beneficial to the improvement of the production efficiency and yield of furfural, and the crushed raw materials have a larger surface area, can be more fully contacted with the reactant, and are conducive to the reaction.

[0022] 2. The utility model uses the power of motor 2 to make the three groups of crushing rods at the bottom of the disc rotate simultaneously, and the crushing strips on the surface of the crushing rods crush the raw materials. Compared with the traditional device, this device can further improve the crushing effect of the raw materials through the simultaneous use of three groups of crushing rods, making the particle size of the raw materials more uniform and fine, which is conducive to the full reaction and mixing of the raw materials in the subsequent production process, thereby improving the production efficiency and yield of furfural, and also helping to improve the quality and purity of the product. Through fine crushing, impurities and harmful substances in the raw materials can be better removed, the impurity content in the product can be reduced, and the purity of furfural can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0025] Figure 3 This is a front sectional structural schematic diagram of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the connecting belt of the utility model;

[0027] Figure 5 This is a schematic diagram of the disc structure of the utility model.

[0028] In the figure: 1. bottom plate; 2. crushing box; 3. support; 4. crushing box; 5. feed box; 6. crushing rod one; 7. crushing rod two; 8. crushing bar; 9. connecting shaft; 10. connecting belt; 11. motor one; 12. guide block; 13. conveying pipe; 14. filter plate; 15. circulation pipe; 16. air pump; 17. guide plate; 18. motor two; 19. disc; 20. crushing rod; 21. first crushing bar; 22. discharge pipe; 23. motor protection cover; 24. heat dissipation hole; 25. triangle plate; 26. support leg; 27. foot pad; 28. observation window. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] like Figures 1 to 5 As shown, the utility model provides a furfural production reciprocating pulverizer, comprising a bottom plate 1, a crushing box 2 is fixedly installed on the top of the bottom plate 1, a support 3 is fixedly installed on the top of the crushing box 2, the number of the support 3 is four, a crushing box 4 is fixedly installed on the top of the four supports 3, and a feed box 5 is fixedly installed on the top of the crushing box 4;

[0031] A second breaker bar 7, the second breaker bar 7 is movably mounted inside the breaker box 4, and a connecting shaft 9 is fixedly mounted on one end of the second breaker bar 7;

[0032] A breaker bar 6, which is movably mounted inside the breaker box 4, a connecting shaft 9 is fixedly mounted on one end of the breaker bar 6, a motor 11 is fixedly mounted on one end of the connecting shaft 9, and a connecting belt 10 is connected to the side of the connecting shaft 9 in a transmission manner;

[0033] A crushing bar 8, which is fixedly mounted on the surface of the crushing bar 2 7 and the crushing bar 1 6;

[0034] A conveying pipe 13, the conveying pipe 13 is located between the crushing box 2 and the crushing box 4, and a filter plate 14 is arranged inside the conveying pipe 13;

[0035] A circulation pipe 15, one end of which is fixedly connected to the surface of the delivery pipe 13, and the other end of which is extended to the inside of the feed box 5, and an air pump 16 is fixedly installed on the surface of the circulation pipe 15;

[0036] When in use, the staff starts the motor 11, and the power generated by the motor 11 makes the crushing rod 6 rotate continuously. Due to the use of the connecting belt 10, the force generated by the motor 11 makes the crushing rod 2 7 also rotate, so the crushing rod 6 and the crushing rod 2 7 rotate relative to each other. At this time, the furfural raw material to be crushed is placed from the top of the feed box 5, and the raw material passes through the gap between the crushing rod 16 and the crushing rod 2 7 and is crushed by the rotation of the crushing bar 8. The crushed raw material enters the interior of the conveying pipe 13, and the raw material that passes the crushing passes through the filter plate 14 into the interior of the crushing box 2, and the raw material that fails to pass is accumulated on the surface of the filter plate 14. Then the staff starts the air pump 16, and the force generated by the air pump 16 conveys the raw material on the surface of the filter plate 14 through the inside of the circulation pipe 15 to the inside of the feed box 5 for crushing again;

[0037] The power of motor 11 causes crushing rod 16 to rotate, and at the same time, crushing rod 2 7 also rotates synchronously through the connection of connecting belt 10. The relative rotation of crushing rod 16 and crushing rod 2 7 crushes the raw materials between them. After crushing, qualified ones pass through the filter plate 14 into the interior of the crushing box 2, and unqualified ones are transported to the interior of the feed box 5 through the air pump 16 for crushing again. Compared with the traditional device, this device can further reduce the particle size of the raw material by performing secondary crushing on the raw material, making it more uniform, thereby improving the reaction activity of the raw material, which is beneficial to the improvement of the production efficiency and yield of furfural, and the crushed raw material has a larger surface area, can be more fully in contact with the reactant, and is conducive to the reaction.

[0038] A guide plate 17 is fixedly installed inside the crushing box 2, and a disc 19 is movably installed at the top of the crushing box 2;

[0039] Motor 2 18, the motor 2 18 is fixedly mounted on the top of the crushing box 2, and the output shaft of the motor 2 18 is fixedly connected to the top of the disc 19;

[0040] A breaker bar 20, the breaker bar 20 is fixedly mounted on the bottom of the disc 19, and a first breaker bar 21 is fixedly mounted on the surface of the breaker bar 20;

[0041] A discharge pipe 22, which is fixedly mounted at the bottom of the base plate 1 and extends to the inside of the crushing box 2;

[0042] When the qualified raw materials enter the crushing box 2, the staff starts the motor 2 18. The power generated by the motor 2 18 makes the disc 19 rotate continuously, and the crushing rod 20 at the bottom of the disc 19 also rotates synchronously. The first crushing bar 21 on the side of the crushing rod 20 fully stirs and crushes the qualified raw materials, and the crushed raw materials are collected through the discharge pipe 22.

[0043] The power of motor 2 18 causes the three groups of crushing rods 20 at the bottom of the disc 19 to rotate simultaneously, and the first crushing strips 21 on the surface of the crushing rods 20 crush the raw materials. Compared with the traditional device, this device can further improve the crushing effect of the raw materials by using three groups of crushing rods 20 at the same time, making the particle size of the raw materials more uniform and fine, which is conducive to the full reaction and mixing of the raw materials in the subsequent production process, thereby improving the production efficiency and yield of furfural, and also helping to improve the quality and purity of the product. Through fine crushing, impurities and harmful substances in the raw materials can be better removed, the impurity content in the product can be reduced, and the purity of furfural can be improved.

[0044] Among them, the bottom of the base plate 1 is fixedly installed with a supporting leg 26, the number of the supporting legs 26 is four, and the bottom of the four supporting legs 26 is fixedly installed with a foot pad 27;

[0045] Four legs 26 are fixedly mounted at the bottom of the base plate 1 to keep the device stable during operation, and foot pads 27 are fixedly mounted at the bottom of the legs 26 to disperse pressure from above, thereby making the device more stable.

[0046] A motor protection cover 23 is provided on the top of the crushing box 2, and the motor 18 is located inside the motor protection cover 23, and a heat dissipation hole 24 is provided on the surface of the motor protection cover 23;

[0047] A motor protection cover 23 is provided on the top of the crushing box 2, and the motor 2 18 is located inside the motor protection cover 23. The motor 2 18 inside is protected by the motor protection cover 23 from being damaged by collision with external objects. Heat dissipation holes 24 are opened on the surface of the motor protection cover 23 to dissipate heat from the motor 2 18.

[0048] The front of the crushing box 2 and the crushing box 4 are both provided with an observation window 28, and the number of the observation windows 28 is two, and the two observation windows 28 are both made of glass;

[0049] Observation windows 28 are provided on the front of the crushing box 2 and the crushing box 4. There are two observation windows 28. Through the observation windows 28, the staff can observe the internal conditions of the crushing box 2 and the crushing box 4 at any time. The observation windows 28 are made of glass, and the glass is transparent, so that the observation effect is better.

[0050] A triangular plate 25 is fixedly installed inside the crushing box 4. There are two triangular plates 25, and the two triangular plates 25 are placed opposite to each other.

[0051] A triangular plate 25 is fixedly installed inside the crushing box 4. There are two triangular plates 25 which are placed opposite to each other. The two triangular plates 25 are used to guide the furfural to be crushed inside the feed box 5 so that it can better enter between the crushing rod 1 6 and the crushing rod 2 7 for crushing.

[0052] A guide block 12 is fixedly installed at the bottom of the crushing box 4, and the surface of the guide block 12 is smooth;

[0053] A guide block 12 is fixedly installed at the inner bottom end of the crushing box 4. The guide block 12 avoids accumulation during crushing, and the surface of the guide block 12 is smooth, so that the crushed furfural raw material moves more smoothly.

[0054] The working principle and use process of this utility model:

[0055] During use, the staff starts the motor 11, and the power generated by the motor 11 makes the crushing rod 6 rotate continuously. Due to the use of the connecting belt 10, the force generated by the motor 11 makes the crushing rod 2 7 also rotate, so the crushing rod 6 and the crushing rod 2 7 rotate relative to each other. At this time, the furfural raw material to be crushed is placed from the top of the feed box 5, and the raw material passes through the gap between the crushing rod 16 and the crushing rod 27 and is crushed by the rotation of the crushing bar 8. The crushed raw material enters the interior of the conveying pipe 13, and the qualified raw material passes through the filter plate 14 into the interior of the crushing box 2, and the raw material that fails to pass is accumulated on the surface of the filter plate 14. Then the staff starts the air pump 16, and the force generated by the air pump 16 conveys the raw material on the surface of the filter plate 14 through the inside of the circulation pipe 15 to the inside of the feed box 5 for crushing again.

[0056] When the qualified raw materials enter the crushing box 2, the staff starts the motor 2 18. The power generated by the motor 2 18 makes the disc 19 rotate continuously, and the crushing rod 20 at the bottom of the disc 19 also rotates synchronously. The first crushing bar 21 on the side of the crushing rod 20 fully stirs and crushes the qualified raw materials, and the crushed raw materials are collected through the discharge pipe 22.

[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0058] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reciprocating mill for producing furfural, comprising a bottom plate (1), characterized in that: A crushing box (2) is fixedly mounted on the top of the bottom plate (1), a support (3) is fixedly mounted on the top of the crushing box (2), the number of the support (3) is four, a crushing box (4) is fixedly mounted on the top of the four support (3), and a feed box (5) is fixedly mounted on the top of the crushing box (4); A second breaker rod (7), the second breaker rod (7) being movably mounted inside the breaker box (4), and a connecting shaft (9) being fixedly mounted on one end of the second breaker rod (7); A breaker rod (6), the breaker rod (6) being movably mounted inside the breaker box (4), a connecting shaft (9) being fixedly mounted on one end of the breaker rod (6), a motor (11) being fixedly mounted on one end of the connecting shaft (9), and a connecting belt (10) being drivingly connected between the connecting shaft (9) and the side of the connecting shaft (9); A breaking bar (8), wherein the breaking bar (8) is fixedly mounted on the surface of the second breaking bar (7) and the first breaking bar (6); A conveying pipe (13), the conveying pipe (13) being located between the crushing box (2) and the crushing box (4), and a filter plate (14) being arranged inside the conveying pipe (13); A circulation pipe (15), one end of which is fixedly connected to the surface of the conveying pipe (13), and the other end of which is extended to the interior of the feed box (5), and an air pump (16) is fixedly installed on the surface of the circulation pipe (15).

2. A furfural production reciprocating mill according to claim 1, characterized in that: A guide plate (17) is fixedly installed inside the crushing box (2), and a disc (19) is movably installed at the top of the crushing box (2); Motor 2 (18), the motor 2 (18) is fixedly mounted on the top of the crushing box (2), and the output shaft of the motor 2 (18) is fixedly connected to the top of the disc (19); A breaker rod (20), the breaker rod (20) being fixedly mounted on the bottom of the disc (19), and a first breaker bar (21) being fixedly mounted on the surface of the breaker rod (20); A discharge pipe (22), wherein the discharge pipe (22) is fixedly mounted on the bottom of the base plate (1) and extends into the interior of the crushing box (2).

3. A furfural production reciprocating mill according to claim 1, characterized in that: A support leg (26) is fixedly mounted on the bottom of the base plate (1), the number of the support legs (26) is four, and a foot pad (27) is fixedly mounted on the bottom of each of the four support legs (26).

4. A furfural production reciprocating mill according to claim 1, characterized in that: A motor protection cover (23) is provided on the top of the crushing box (2), and the second motor (18) is located inside the motor protection cover (23). A heat dissipation hole (24) is provided on the surface of the motor protection cover (23).

5. A furfural production reciprocating mill according to claim 1, characterized in that: The front of the crushing box (2) and the crushing box (4) are both provided with an observation window (28), there are two observation windows (28), and both observation windows (28) are made of glass.

6. A furfural production reciprocating mill according to claim 1, characterized in that: A triangular plate (25) is fixedly installed inside the crushing box (4), and there are two triangular plates (25), which are arranged opposite to each other.

7. A furfural production reciprocating mill according to claim 1, characterized in that: A guide block (12) is fixedly mounted on the inner bottom end of the crushing box (4), and the surface of the guide block (12) is smooth.