Polyester fiber flannelette production waste recovery device

Abstract

The utility model relates to a polyester fiber flannelette production waste recovery device which comprises a containing box, a placing box is installed on the top of the containing box, and a smashing box is fixedly installed in the placing box. According to the polyester fiber flannelette production waste recovery device, firstly, waste is guided into the smashing box, at the moment, a controller drives a motor to start to smash cloth, a suction fan is started to suck chippings into a dust collecting box while smashing is conducted, after smashing is completed, the waste falls into the cleaning box, at the moment, a booster pump is started, water in a water tank is guided into the cleaning box through a water inlet pipe, and the waste is recycled. Then the controller drives a first motor to start, after a stirring shaft stirs and cleans the cloth, a booster pump is started, waste water enters a dirt collecting box through a first water return pipe, waste materials fall into a spin-drying cylinder, finally, the controller drives a second motor to start, high-speed rotation is conducted to enable water to be rapidly thrown out, waste material drying is accelerated, and the controller drives a steam generator to start. And high-temperature sterilization is performed on the waste through the nozzle.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester fiber flannel, in particular to a polyester fiber flannel production waste recycling device. Background Art

[0002] Flannel is made of polyester fiber and is made through a needle-punching process. The produced fabric is soft and skin-friendly, suitable for toy filling materials. Solution coloring, also known as pre-spinning coloring, is a chemical fiber production technology that involves adding colorants (such as masterbatches) directly to the spinning solution or melt. Flannel will produce a large amount of scraps during the processing and production process, so waste recycling equipment is essential.

[0003] Existing waste recycling devices usually only recycle and crush the fabrics simply, and there is no mechanism for cleaning and sterilizing the recycled waste. This results in the fabrics recycled by the device being not clean enough for subsequent production work, thereby reducing the efficiency of fabric use. Therefore, a polyester fiber flannel production waste recycling device is proposed to solve the above-mentioned problem. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a polyester fiber flannel production waste recycling device, which has the advantage of being easy to clean and dry the cloth, and solves the problem that the existing waste recycling devices usually only simply recycle and crush the cloth, and there is no mechanism for cleaning and sterilizing the recycled waste. This results in the cloth recycled by the device being not clean enough for subsequent production work, thereby reducing the use efficiency of the cloth.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyester fiber flannel production waste recycling device, comprising a containing box, a placing box is installed on the top of the containing box, a crushing box is fixedly installed inside the placing box, a cleaning box is fixedly installed inside the crushing box, and a cleaning mechanism is arranged inside the placing box;

[0006] The cleaning mechanism includes a dust box, a suction fan, a first motor, a stirring shaft, a water tank, a placement frame, a second motor, a spin-drying drum, a steam generator and a nozzle. Dust boxes are provided on both sides of the placement box, and suction fans are provided on opposite sides of the two ash boxes. The first motor is fixedly installed on the outside of the cleaning box, and the stirring shaft is fixedly installed on the output shaft of the first motor. The water tank is fixedly installed on the outside of the placement box, and the placement frame is fixedly installed on the inside of the storage box. The second motor is fixedly installed on the inside of the storage box, and the spin-drying drum is fixedly installed on the output shaft of the second motor. The steam generator is fixedly installed on the inside of the storage box, and the nozzle is provided inside the placement frame.

[0007] Furthermore, a motor is fixedly installed inside the crushing box, and a crushing roller is fixedly installed at the output shaft of the motor. There are two crushing rollers, and the two crushing rollers are meshed with each other.

[0008] Furthermore, two material guide plates are arranged inside the crushing box, a dustproof net is arranged inside the dust collecting box, and the side of the stirring shaft away from the first motor extends to the inside of the cleaning box.

[0009] Furthermore, a material discharge chute is provided at the bottom of the cleaning box, a baffle is provided inside the material discharge chute, and an electric push rod is fixedly installed inside the placement box.

[0010] Furthermore, the right side of the electric push rod is connected to the left side of the baffle, and the spin-drying drum is located inside the placement frame.

[0011] Furthermore, a dirt collecting box is fixedly installed on the left side of the placement box, a first water return pipe is fixedly connected to the left side of the dirt collecting box, and a second water return pipe is fixedly installed on the bottom of the dirt collecting box.

[0012] Furthermore, an introduction pipe is provided on the opposite side of the two steam generators, and the opposite side of the two introduction pipes are respectively connected to the two groups of nozzles.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The polyester fiber flannel production waste recycling device supports the placement box by arranging a receiving box, and performs pre-treatment such as cleaning on the crushed waste by arranging the placement box, so that the waste processing efficiency is higher. By arranging a cleaning mechanism, the various structures of the cleaning mechanism cooperate with each other, so as to achieve the effect of cleaning and drying the recycled waste, thereby ensuring higher waste processing efficiency.

[0015] 2. The polyester fiber flannel production waste recycling device is provided with an ash box. When the controller drives the motor to start, the pulverizing roller can be driven to pulverize the cloth. At this time, the debris and fluff will float. The controller drives the suction fan to start, and the impurities and dust can be sucked into the ash box. By setting the first motor, the pulverized cloth will fall into the cleaning box. At this time, the controller drives the first motor to start, so that the stirring shaft stirs the cloth to make it more fully contact with water, thereby removing dust on the waste. The spin-drying drum is limited by setting a placement frame, and the cleaned waste falls into the spin-drying drum. At this time, the controller drives the second motor to start, and the high-speed rotation makes the water quickly thrown out to accelerate the drying of the waste. When the drying is completed, the controller drives the steam generator to start, and the waste is sterilized at high temperature through the nozzle and further dried at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a front view schematic diagram of the utility model;

[0017] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0018] Figure 3 This is a schematic diagram of the cleaning structure of the utility model;

[0019] Figure 4 It is a partial cross-sectional schematic diagram of the utility model.

[0020] In the figure: 1 accommodating box, 2 placing box, 3 crushing box, 4 cleaning box, 5 cleaning mechanism, 501 dust collecting box, 502 suction fan, 503 first motor, 504 stirring shaft, 505 water tank, 506 placing frame, 507 second motor, 508 drying drum, 509 steam generator, 510 nozzle, 6 crushing roller, 7 dustproof net, 8 baffle, 9 electric push rod, 10 dust collecting box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 A polyester flannel production waste recycling device comprises a containing box 1, a placing box 2 is installed on the top of the containing box 1, a crushing box 3 is fixedly installed inside the placing box 2, a cleaning box 4 is fixedly installed inside the crushing box 3, and a cleaning mechanism 5 is arranged inside the placing box 2;

[0023] The cleaning mechanism 5 includes a dust box 501, a suction fan 502, a first motor 503, a stirring shaft 504, a water tank 505, a placement frame 506, a second motor 507, a spin-drying drum 508, a steam generator 509 and a nozzle 510. The dust boxes 501 are arranged on the left and right sides of the placement box 2, and the two dust boxes 501 are arranged on the opposite sides. The first motor 503 is fixedly installed on the outside of the cleaning box 4, and the stirring shaft 504 is fixedly installed on the output shaft of the first motor 503. The water tank 505 is fixedly installed on the outside of the placement box 2, and the placement frame 506 is fixedly installed on the inside of the storage box 1. The second motor 507 is fixedly installed on the inside of the storage box 1, and the spin-drying drum 508 is fixedly installed on the output shaft of the second motor 507. The steam generator 509 is fixedly installed on the inside of the storage box 1, and the nozzle 510 is arranged on the inside of the placement frame 506.

[0024] exist Figure 1 and Figure 2In the embodiment, a motor is fixedly installed inside the crushing box 3, and a crushing roller 6 is fixedly installed at the output shaft of the motor. There are two crushing rollers 6, and the two crushing rollers 6 are meshed with each other. When the controller drives the motor to start, the crushing rollers 6 can be driven to crush the cloth.

[0025] exist Figure 1 and Figure 2 In the figure, two guide plates are arranged inside the crushing box 3, a dust-proof net 7 is arranged inside the dust collecting box 501, the dust-proof net 7 can protect the suction fan 502, and the stirring shaft 504 extends from the side away from the first motor 503 to the inside of the cleaning box 4.

[0026] exist Figure 2 and Figure 3 In the embodiment, a material discharge trough is provided at the bottom of the cleaning box 4, a baffle 8 is provided inside the material discharge trough, and an electric push rod 9 is fixedly installed inside the placement box 2.

[0027] exist Figure 2 and Figure 4 In the figure, by setting up a cleaning mechanism 5, the various structures of the cleaning mechanism 5 cooperate with each other to achieve the effect of cleaning and drying the recycled waste, thereby ensuring higher waste processing efficiency. The cleaning mechanism 5 includes a dust box 501, a suction fan 502, a first motor 503, a stirring shaft 504, a water tank 505, a placement frame 506, a second motor 507, a spin-drying drum 508, a steam generator 509 and a nozzle 510. The right side of the electric push rod 9 is connected to the left side of the baffle 8, and the spin-drying drum 508 is located inside the placement frame 506.

[0028] exist Figure 2 and Figure 4 In the figure, a dirt collecting box 10 is fixedly installed on the left side of the placement box 2, a first water return pipe is fixedly connected to the left side of the dirt collecting box 10, and a second water return pipe is fixedly installed on the bottom of the dirt collecting box 10.

[0029] exist Figure 3 and Figure 4 In the embodiment, an inlet pipe is disposed on opposite sides of the two steam generators 509, and opposite sides of the two inlet pipes are respectively connected to two groups of nozzles 510.

[0030] In summary, when the polyester flannel production waste recycling device is used, the waste is first introduced into the crushing box 3, and then the controller drives the motor to start to crush the cloth. At the same time, the suction fan 502 starts to suck the debris into the dust collecting box 501. After the crushing is completed, the waste falls into the cleaning box 4. At this time, the booster pump starts the water in the water tank 505 to be introduced into the cleaning box 4 through the water inlet pipe, and then the controller drives the first motor 503 to start, so that the stirring shaft 504 stirs the cloth to make it more fully contact with the water, thereby removing the dust on the waste. After the cleaning is completed, the booster pump is started, and the waste water enters the dirt collecting box 10 through the first return water pipe. At this time, the controller drives the electric push rod 8 to start and pull the baffle 8 to open, and the waste will fall into the spin-drying drum 508. Finally, the controller drives the second motor 507 to start, and the high-speed rotation makes the water quickly thrown out to accelerate the drying of the waste. When the drying is completed, the controller drives the steam generator 509 to start, and the waste is sterilized at high temperature through the nozzle 510 while further drying the waste.

[0031] The electrical components appearing in this article are all connected to the external controller and 220V AC power, and the controller can be a conventional known device that plays a control role such as a computer. The specific model specifications of each device in this article need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polyester fiber flannel production waste recycling device, comprising a containing box (1), characterized in that: A placement box (2) is installed on the top of the containing box (1), a crushing box (3) is fixedly installed inside the placement box (2), a cleaning box (4) is fixedly installed inside the crushing box (3), and a cleaning mechanism (5) is provided inside the placement box (2); The cleaning mechanism (5) comprises an ash collecting box (501), a suction fan (502), a first motor (503), a stirring shaft (504), a water tank (505), a placement frame (506), a second motor (507), a spin-drying drum (508), a steam generator (509) and a nozzle (510). The ash collecting boxes (501) are arranged on both sides of the placement box (2). The suction fans (502) are arranged on opposite sides of the two ash collecting boxes (501). The first motor (503) is fixedly mounted on the outside of the cleaning box (4). A stirring shaft (504) is fixedly mounted on the output shaft of the first motor (503); a water tank (505) is fixedly mounted on the outside of the placement box (2); a placement frame (506) is fixedly mounted inside the receiving box (1); a second motor (507) is fixedly mounted inside the receiving box (1); a spin-drying drum (508) is fixedly mounted on the output shaft of the second motor (507); a steam generator (509) is fixedly mounted inside the receiving box (1); and a nozzle (510) is arranged inside the placement frame (506).

2. The polyester fiber flannel production waste recycling device according to claim 1, characterized in that: A motor is fixedly installed inside the crushing box (3), and a crushing roller (6) is fixedly installed at the output shaft of the motor. There are two crushing rollers (6), and the two crushing rollers (6) are meshed with each other.

3. The polyester fiber flannel production waste recycling device according to claim 1, characterized in that: The crushing box (3) is provided with two material guide plates inside, the dust collecting box (501) is provided with a dustproof net (7) inside, and the stirring shaft (504) extends from a side away from the first motor (503) to the inside of the cleaning box (4).

4. The polyester fiber flannel production waste recycling device according to claim 1, characterized in that: The bottom of the cleaning box (4) is provided with a material discharge trough, the interior of which is provided with a baffle (8), and the interior of the placement box (2) is fixedly installed with an electric push rod (9).

5. The polyester fiber flannel production waste recycling device according to claim 4, characterized in that: The right side of the electric push rod (9) is connected to the left side of the baffle (8), and the spin-drying drum (508) is located inside the placement frame (506).

6. The polyester fiber flannel production waste recycling device according to claim 1, characterized in that: A dirt collecting box (10) is fixedly installed on the left side of the placement box (2), a first water return pipe is fixedly connected to the left side of the dirt collecting box (10), and a second water return pipe is fixedly installed on the bottom of the dirt collecting box (10).

7. The polyester fiber flannel production waste recycling device according to claim 1, characterized in that: An introduction pipe is provided on the opposite side of the two steam generators (509), and the opposite side of the two introduction pipes is respectively connected to the two groups of nozzles (510).

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