Polaroid cutting edge cleaning device

By designing the polarizer cutting edge cleaning device, using automatic alignment and rotation functions, efficient automatic cleaning of the polarizer cutting edge is achieved, solving the problem of low manual cleaning efficiency in the existing technology, and improving production efficiency and stable product quality sex.

CN222447555UActive Publication Date: 2025-02-11XIAMEN GAOZHUOLI TECH CO LTD
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Patent Information

Application Number
CN202420351622.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-02-11
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In the prior art, the cleaning of the cutting edge of the polarizer relies on artificial hand-held tape, which has extremely low efficiency, and is prone to heat shrinkage in high temperature and high humidity environments, affecting product quality.

Method used

A polarizer cutting edge cleaning device is designed, including a base plate, a transverse track conveyor, a support and steering member, a polarizer alignment member and a tape cleaning assembly. Through the cooperation of the transverse rail conveyor mechanism and the support and steering members, the automatic alignment and rotation of the polarizer is achieved, and the automatic cleaning of different cutting edges is completed.

Benefits of technology

It realizes efficient automatic cleaning of polarizer cutting edges, improves production efficiency, and reduces manual operation errors, especially in high temperature and high humidity environments, which can ensure the quality stability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquid crystal display processing, in particular to a polaroid cutting edge cleaning device which comprises a bottom plate, a transverse rail conveying mechanism, a bearing and steering part, a polaroid aligning part and an adhesive tape cleaning assembly. According to the polaroid cleaning device, alignment of vertically stacked polaroids can be achieved through the polaroid alignment part, the aligned polaroids are transferred to a cleaning area through the bearing and steering part, angle rotation of the polaroids can be achieved, and then automatic conversion cleaning of different cutting edges of the polaroids is completed; and unmanned efficient cleaning can be realized through synchronous pressure applying cleaning of the two groups of adhesive tape cleaners which are opposite front and back.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid crystal display processing, in particular to a polarizing film cutting edge cleaning device. Background Art

[0002] In electronic devices, polarizer is a very important part. It mainly helps the display to generate polarized light to realize the display function, removes unnecessary glare and reflection, and enhances the contrast and clarity of the image.

[0003] The polarizing function of the polarizer is realized by the polarizer (PVA layer). As a practical product, the polarizer must have high durability, ensure compatibility with the TAC layer, and have good heat resistance, moisture resistance, impact resistance, cold resistance and light resistance. Maintaining the shape of the polarizer and protecting PVA from moisture are achieved through the TAC layers on the upper and lower sides of the polarizer; photosensitive adhesive is the component that connects the polarizer and the glass substrate, and is required to have suitable adhesion. The original packaging sheets of the polarizer are separated by white paper. When cutting, the polarizer to be cut is placed on the table and covered with white paper for cutting. If glue overflows or foreign matter is attached to the cutting edge during the attachment process of the cut polarizer, it will not only cause product defects but also cause pollution to the production line. Therefore, the cleanliness of the polarizer is an important indicator of the patch process. Glue overflow or foreign matter on the cutting edge will cause some uneven display around the product after the polarizer is attached. In a high temperature and high humidity environment, the polarizer is prone to thermal shrinkage. In the existing technology, the cleaning of the cutting edge of the polarizer still relies on manual cleaning with a handheld tape, which is extremely inefficient.

[0004] Based on this, this solution designs a polarizer cut edge cleaning device to solve the above problems simply and efficiently. Utility Model Content

[0005] The utility model aims to provide a polarizer cutting edge cleaning device to solve the problems raised in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A polarizer cutting edge cleaning device, comprising:

[0008] Base plate;

[0009] A transverse track conveying mechanism is installed on the top surface of the bottom plate, and the transverse track conveying mechanism includes a moving block, and the moving block is configured to be able to translate horizontally left and right;

[0010] A supporting and steering member, which is mounted on the moving block of the transverse track conveying mechanism, and the supporting and steering member is configured to carry the polarizer and realize the rotation of the polarizer;

[0011] A polarizer alignment member, which is installed on the left side of the top of the bottom plate, and is used to achieve neat placement of a plurality of stacked polarizers;

[0012] The tape cleaning assembly comprises two groups of tape cleaners facing each other front and back. The tape cleaning assembly is installed on the right side of the top of the bottom plate, and the transverse track conveying mechanism passes through the middle of the two groups of tape cleaners. The tape cleaner is configured to clean the cut edge of the polarizer.

[0013] Preferably, the transverse track conveying mechanism is a ball screw guide rail.

[0014] Furthermore, the supporting and steering member includes a lower side plate, an upper side plate and a plurality of support rods connected therebetween which are arranged in parallel, the lower side plate is mounted on a moving block of a transverse track conveying mechanism, a supporting plate is rotatably provided in the middle of the top end of the lower side plate, a second telescopic assembly is installed in the middle of the top surface of the upper side plate, the movable end of the second telescopic assembly passes through the bottom surface of the upper side plate and is connected to a rotating motor, the output end of the rotating motor is connected to a pressure plate, and the pressure plate is opposite and parallel to the supporting plate.

[0015] Furthermore, the polarizer alignment component includes a first alignment component and a second alignment component, the first alignment component is installed on the left side of the transverse track conveying mechanism, and the second alignment component includes two groups facing each other, and the two groups of second alignment components are respectively arranged on the front and rear sides of the transverse track conveying mechanism.

[0016] Furthermore, the first alignment component includes a first vertical plate, the bottom end of the first vertical plate is fixedly connected to the top end of the bottom plate, a third telescopic component is installed on the upper left side of the first vertical plate, and the movable end of the third telescopic component passes through the right side of the first vertical plate and is connected to the backing plate.

[0017] Furthermore, the second alignment assembly includes a second vertical plate, a fourth telescopic assembly is provided on a side of the second vertical plate away from the transverse track conveying mechanism, and a movable end of the fourth telescopic assembly passes through the second vertical plate and is connected to an alignment rod.

[0018] Furthermore, the tape cleaning assembly includes a gate-shaped support frame, the transverse track conveying mechanism passes through the middle part of the gate-shaped support frame, and tape cleaners are provided on opposite sides of the vertical plates on both sides of the gate-shaped support frame. The two groups of tape cleaners are configured to synchronously extrude the cut edges of the polarizer and pick up impurities through tape.

[0019] Furthermore, the tape cleaner includes a tape release roller, a tape take-up roller and a cleaning tape connected therebetween; it also includes a fifth telescopic component, the movable end of the fifth telescopic component is provided with a pressure plate, and the pressure plate is configured to push the cleaning tape under the action of the fifth telescopic component to clean the cut edge of the polarizer; it also includes two guide rollers adapted to the tape release roller and the tape take-up roller.

[0020] Furthermore, it also includes: a plasma cleaning component, which includes two groups of flame plasma cleaners facing each other front and back, the plasma cleaning component is installed between the tape cleaning component and the polarizer alignment component, and the transverse track conveying mechanism passes through the middle of the two groups of flame plasma cleaners, and the flame plasma cleaner is configured to clean the cut edge of the polarizer.

[0021] Furthermore, the flame plasma cleaner comprises a bracket, a first telescopic component is provided on the top of the bracket, a flame plasma cleaning head is installed on the bottom movable end of the first telescopic component, and the flame plasma cleaning head is connected to an external machine through a pipeline.

[0022] Compared with the prior art, the beneficial effects of the utility model are as follows: the present application can realize the alignment of vertically stacked polarizers through the polarizer alignment member, and transfer the aligned polarizers to the cleaning area through the support and steering member, and can also realize the angle rotation of the polarizer, thereby completing the automatic conversion cleaning of different cutting edges of the polarizer, and realize unmanned and efficient cleaning through the synchronous pressure cleaning of two sets of tape cleaners facing each other front and back. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 is a two-dimensional overall schematic diagram of the cleaning device in the embodiment;

[0025] Figure 2 A three-dimensional schematic diagram of some components of the cleaning device in the embodiment;

[0026] Figure 3 is a schematic structural diagram of a second alignment component in an embodiment;

[0027] Figure 4 A schematic diagram of the structure of a plasma cleaning component in an embodiment;

[0028] Figure 5 Schematic diagram of the structure of the tape cleaning assembly in the embodiment. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] As attached Figure 1 As shown, this embodiment exemplarily discloses a polarizer cut edge cleaning device, which includes a base plate 1, a transverse track conveying mechanism 2, a supporting and steering member 3, a polarizer alignment member and a tape cleaning assembly 6.

[0032] In the embodiment, the base plate 1 is a basic support member, which can be an independent component, such as a flat plate, or a side of other components, the top surface of a workbench, etc.;

[0033] In the embodiment, the transverse track conveying mechanism 2 is installed on the top surface of the bottom plate 1, and the transverse track conveying mechanism 2 includes a moving block, and the moving block is configured to be able to move horizontally left and right. As a preferred structural design, as shown in the attached Figure 2 As shown, the transverse track conveying mechanism 2 is a ball screw guide rail. The ball screw guide rail is a common and well-known structure, and its specific structure will not be described in detail here.

[0034] In the embodiment, the support and steering member 3 is installed on the moving block of the transverse track conveying mechanism 2, and the support and steering member 3 is configured to carry the polarizer and realize the rotation of the polarizer; illustratively, as shown in the attached Figure 1 and 2 As shown, the supporting and steering member 3 includes a lower side plate 31 and an upper side plate 33 which are arranged in parallel and a plurality of support rods 34 connected therebetween. The lower side plate 31 is mounted on the moving block of the transverse track conveying mechanism 2. A supporting plate 32 is rotatably provided in the middle of the top end of the lower side plate 31. A second telescopic component 35 is installed in the middle of the top surface of the upper side plate 33. The movable end of the second telescopic component 35 passes through the bottom surface of the upper side plate 33 and is connected to a rotating motor 36. The output end of the rotating motor 36 is connected to a pressure plate 37, and the pressure plate 37 is opposite and parallel to the supporting plate 32.

[0035] When the supporting and steering member 3 is working, a stack of cut polarizers is placed vertically on the supporting plate 32, and the polarizers are aligned and placed through the polarizer alignment member, and then the second telescopic component 35 is started to push the pressure plate 37 to fix the polarizers. Then the supporting and steering member 3 together with the polarizers thereon can be moved to the cleaning area under the action of the transverse track conveying mechanism 2. In the cleaning area, the rotating motor 36 can be started to drive the pressure plate 37 to rotate. Under the action of friction, the polarizer and the supporting plate 32 thereunder can rotate together, so that different cutting edges face the cleaning device. Preferably, a buffer mechanism can be set between the second telescopic component 35, the rotating motor 36 and the pressure plate 37 to enhance the protection effect.

[0036] In the embodiment, the polarizer alignment member is installed on the left side of the top of the bottom plate 1, and the polarizer alignment member is used to achieve the neat placement of several stacked polarizers; for example, as shown in the attached Figure 1-3 As shown, the polarizer alignment member includes a first alignment component 4 and a second alignment component 5, the first alignment component 4 is installed on the left side of the transverse track conveying mechanism 2, the second alignment component 5 includes two groups facing each other, and the two groups of second alignment components 5 are respectively arranged on the front and rear sides of the transverse track conveying mechanism 2. More specifically, as a preferred embodiment of the first alignment component, the first alignment component 4 includes a first vertical plate 51, the bottom end of the first vertical plate 51 is fixedly connected to the top of the bottom plate 1, and a third telescopic component 52 is installed on the upper left side of the first vertical plate 51, and the movable end of the third telescopic component 52 passes through the right side of the first vertical plate 51 and is connected to a support plate 53; as a preferred embodiment of the second alignment component, the second alignment component 5 includes a second vertical plate 41, and a fourth telescopic component 42 is provided on the side of the second vertical plate 41 away from the transverse track conveying mechanism 2, and the movable end of the fourth telescopic component 42 passes through the second vertical plate 41 and is connected to an alignment rod 43.

[0037] When the polarizer alignment member is working, first start the third telescopic component 52 to make the support plate 53 in a suitable position. When the cut stack of polarizers is placed vertically on the supporting and steering member 3, the polarizer is pushed on the other side manually or with other objects so that the left side of the polarizer is aligned with the support plate 53. Then, the fourth telescopic components 42 on the front and rear sides are started synchronously, and the alignment rods 43 on the front and rear sides are synchronously approached to complete the alignment of the front and rear sides of the polarizer.

[0038] In the embodiment, the tape cleaning assembly 6 comprises two sets of tape cleaners facing each other, the tape cleaning assembly 6 is installed on the right side of the top of the bottom plate 1, and the transverse track conveying mechanism 2 passes through the middle of the two sets of tape cleaners, and the tape cleaners are configured to clean the cutting edge of the polarizer. Figure 5As shown, the tape cleaning assembly 6 includes a door-shaped support frame 61, and the transverse track conveying mechanism 2 passes through the middle part of the door-shaped support frame 61. The opposite sides of the vertical plates on both sides of the door-shaped support frame 61 are provided with tape cleaners. The two groups of tape cleaners are configured to synchronously extrude the cut edges of the polarizer and pick up impurities through tape. As a preferred design of the tape cleaner, it includes a tape release roller 62, a tape collection roller 63 and a cleaning tape 66 connected therebetween; it also includes a fifth telescopic assembly 64, and the movable end of the fifth telescopic assembly 64 is provided with a pressing plate 65, and the pressing plate 65 is configured to push the cleaning tape 66 under the action of the fifth telescopic assembly 64 to clean the cut edges of the polarizer; it also includes two guide rollers 67 adapted to the tape release roller 62 and the tape collection roller 63. In the preferred design, a rubber pad is provided on the side of the pressure plate 65 opposite to the tape, which can improve the cleaning effect to a limited extent, wherein the tape collection roller 63 is connected to the driving mechanism to realize automatic release and retraction of the tape.

[0039] When the tape cleaning component 6 is working, first ensure that the aligned polarizer is moved to the middle position of the two tape cleaners, and synchronously start the two fifth telescopic components 64. The pressure plate 65 pushes the tape to squeeze the polarizer. During the squeezing process, the tape removes impurities or glue on the cut edge of the polarizer. This process can be performed once or multiple times. If multiple cleanings are required, it is necessary to switch the tape through the rewinding and unwinding action, and use a clean tape to complete the next cleaning.

[0040] Embodiment 2

[0041] In order to further improve the cleaning effect of the cut edge of the polarizer, this embodiment is based on the first embodiment and makes the following improvements: Figure 1 , further comprising: a plasma cleaning assembly 7, which comprises two groups of flame plasma cleaners facing each other front and back, the plasma cleaning assembly 7 is installed between the tape cleaning assembly 6 and the polarizer alignment member, and the transverse track conveying mechanism 2 passes through the middle of the two groups of flame plasma cleaners, and the flame plasma cleaner is configured to clean the cutting edge of the polarizer; as a preferred design of the flame plasma cleaner, exemplarily, as shown in the attached Figure 4 As shown, the flame plasma cleaner comprises a bracket 71, a first telescopic assembly 72 is provided on the top of the bracket 71, a flame plasma cleaning head 73 is installed on the bottom movable end of the first telescopic assembly 72, and the flame plasma cleaning head 73 is connected to an external machine through a pipeline.

[0042] When the plasma cleaning component 7 is used, the polarizer to be aligned is moved to the middle position of the two flame plasma cleaners, and then the first telescopic component 72 and the flame plasma cleaning head 73 and its external machine are started to move up and down to achieve flame cleaning. This cleaning method is combined with tape cleaning to achieve better cleaning effect.

[0043] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0044] The further embodiments of the utility model disclosed above are only used to help illustrate the utility model. The further embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A polarizer cutting edge cleaning device, characterized in that: Include: Bottom plate (1); A transverse track conveying mechanism (2) is installed on the top surface of the bottom plate (1), wherein the transverse track conveying mechanism (2) comprises a moving block, wherein the moving block is configured to be capable of horizontal translation to the left and right; A supporting and steering member (3) mounted on a moving block of the transverse track conveying mechanism (2), wherein the supporting and steering member (3) is configured to carry the polarizer and realize the rotation of the polarizer; A polarizer alignment member, which is installed on the left side of the top end of the bottom plate (1), and is used to achieve neat placement of a plurality of stacked polarizers; The tape cleaning assembly (6) comprises two groups of tape cleaners facing each other front and back, the tape cleaning assembly (6) is installed on the right side of the top of the bottom plate (1), and the transverse track conveying mechanism (2) passes through the middle of the two groups of tape cleaners, and the tape cleaner is configured to clean the cut edge of the polarizer.

2. The polarizer cut edge cleaning device according to claim 1, characterized in that: The transverse track conveying mechanism (2) is a ball screw guide rail.

3. The polarizer cutting edge cleaning device according to claim 1, characterized in that: The supporting and steering member (3) comprises a lower side plate (31) and an upper side plate (33) arranged in parallel, and a plurality of support rods (34) connected therebetween. The lower side plate (31) is mounted on a moving block of a transverse track conveying mechanism (2). A supporting plate (32) is rotatably provided in the middle of the top end of the lower side plate (31). A second telescopic component (35) is installed in the middle of the top surface of the upper side plate (33). The movable end of the second telescopic component (35) passes through the bottom surface of the upper side plate (33) and is connected to a rotating motor (36). The output end of the rotating motor (36) is connected to a pressure plate (37). The pressure plate (37) is opposite to and parallel to the supporting plate (32).

4. The polarizer cutting edge cleaning device according to claim 1, characterized in that: The polarizer alignment component comprises a first alignment component (4) and a second alignment component (5), wherein the first alignment component (4) is installed on the left side of the transverse track conveying mechanism (2), and the second alignment component (5) comprises two groups of second alignment components (5) which are opposite to each other in front and back, and the two groups of second alignment components (5) are respectively arranged on the front and back sides of the transverse track conveying mechanism (2).

5. The polarizer cut edge cleaning device according to claim 4, characterized in that: The first alignment assembly (4) comprises a first vertical plate (51), the bottom end of the first vertical plate (51) is fixedly connected to the top end of the bottom plate (1), a third telescopic assembly (52) is installed on the upper left side of the first vertical plate (51), and the movable end of the third telescopic assembly (52) passes through the right side of the first vertical plate (51) and is connected to a backing plate (53).

6. The polarizer cut edge cleaning device according to claim 4, characterized in that: The second alignment assembly (5) comprises a second vertical plate (41), a fourth telescopic assembly (42) being provided on a side of the second vertical plate (41) away from the transverse track conveying mechanism (2), and a movable end of the fourth telescopic assembly (42) passing through the second vertical plate (41) and connected to an alignment rod (43).

7. The polarizer cut edge cleaning device according to claim 1, characterized in that: The tape cleaning assembly (6) comprises a door-shaped support frame (61), the transverse track conveying mechanism (2) passes through the middle of the door-shaped support frame (61), and tape cleaners are provided on opposite sides of the vertical plates on both sides of the door-shaped support frame (61), and the two groups of tape cleaners are configured to synchronously extrude the cut edges of the polarizer and pick up impurities through tape.

8. The polarizer cut edge cleaning device according to claim 7, characterized in that: The adhesive tape cleaner comprises an adhesive tape delivery roller (62), an adhesive tape collection roller (63), and a cleaning adhesive tape (66) connected therebetween; It also comprises a fifth telescopic component (64), wherein a pressing plate (65) is provided at the movable end of the fifth telescopic component (64), and the pressing plate (65) is configured to push the cleaning tape (66) under the action of the fifth telescopic component (64) to clean the cut edge of the polarizer; It also comprises two guide rollers (67) matched with the adhesive tape putting roller (62) and the adhesive tape taking-up roller (63).

9. A polarizer cutting edge cleaning device according to any one of claims 1 to 8, characterized in that: Also includes: A plasma cleaning assembly (7) comprises two groups of flame plasma cleaners facing each other in front and back, wherein the plasma cleaning assembly (7) is installed between the tape cleaning assembly (6) and the polarizer alignment member, and the transverse track conveying mechanism (2) passes through the middle of the two groups of flame plasma cleaners, and the flame plasma cleaner is configured to clean the cut edge of the polarizer.

10. The polarizer cut edge cleaning device according to claim 9, characterized in that: The flame plasma cleaning device comprises a bracket (71), a first telescopic component (72) is provided on the top of the bracket (71), a flame plasma cleaning head (73) is installed at the bottom movable end of the first telescopic component (72), and the flame plasma cleaning head (73) is connected to an external machine through a pipeline.