Plating bath cleaning mechanism for efficient and environment-friendly acid zinc plating
By setting up an automatic scrubbing device and translation and retracting mechanism outside the plating tank, the existing plating tank cleaning methods are solved, and efficient and environmentally friendly plating tank cleaning effects are achieved.
Patent Information
- Application Number
- CN202421007958.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing plating tank cleaning methods mainly rely on manual spraying and cleaning with water guns, which is inefficient and increases the labor intensity of staff.
A highly efficient and environmentally friendly acid galvanized plating tank cleaning mechanism is designed. By setting an automatic scrubbing device outside the plating tank, combining a translation mechanism and a retracting and retracting mechanism, the inner wall of the plating tank is quickly and stably cleaned.
It improves the cleaning efficiency of the plating tank, reduces the labor intensity of the staff, and can retract the scrubbing device after cleaning, avoiding the impact on the internal processing of the plating tank.
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Figure CN222447599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc plating application, in particular to a plating tank cleaning mechanism for efficient and environmentally friendly acid zinc plating. Background Art
[0002] Plating tanks are the most basic equipment in electroplating equipment. They are mainly used to hold solutions for electroplating. The main function of a plating tank is to load the plating solution. It is used in the electroplating process to immerse the parts to be plated (cathode) and anode in the plating solution, and form a coating of metal or other materials on the surface of the parts through electrolytic reaction. The design and structure of plating tanks vary depending on the electroplating process. They can be simple open containers or closed tanks with specific shapes and sizes to meet different production needs.
[0003] At present, during the galvanizing process, some impurities will stick to the inner wall of the plating tank, so it needs to be cleaned to ensure that the next galvanizing operation can be used in a clean plating tank. The existing plating tank cleaning method is generally manual spraying and cleaning with a water gun, which not only fails to improve the cleaning efficiency, but also increases the labor intensity of the staff during the long cleaning process. Therefore, the utility model proposes a high-efficiency and environmentally friendly acid galvanizing plating tank cleaning mechanism. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism. An automatic scrubbing device is arranged on the outside of the plating tank, so that the inner wall of the plating tank can be quickly cleaned, thereby improving the cleaning efficiency of the plating tank and reducing the labor intensity of the staff. At the same time, a retracting and releasing mechanism is arranged inside the scrubbing device, so that the inner wall of the plating tank can be stably cleaned in coordination with the translational movement during the scrubbing process, and the scrubbing device can be retracted after cleaning to avoid being placed inside the plating tank and causing influence on the processing.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an efficient and environmentally friendly acid galvanizing plating tank cleaning mechanism, including a plating tank body, the outer wall of the plating tank body is slidably connected with a translation mechanism, the interior of the translation mechanism is fixedly connected with a retractable mechanism, and the bottom bolts of the retractable mechanism are connected with a washing mechanism.
[0006] The utility model is further configured as follows: sliding rods are symmetrically fixedly connected to the front and rear walls of the plating tank body near the middle, and the bottoms of the translation mechanisms are respectively slidably connected to the sliding rods.
[0007] Through the above technical solution, when the inner wall of the plating tank body is cleaned, it can assist the translation mechanism to guide and slide, thereby improving the stability during cleaning.
[0008] The utility model is further configured as follows: the translation mechanism includes two relatively arranged slides, wherein the bottom of one of the slides is fixedly connected to a translation motor, the end face of the driving shaft of the translation motor is fixedly connected to a gear, the outer wall of the gear is meshingly connected to a rack, and the rack is bolted to the middle position of the front wall of the plating tank body.
[0009] Through the above technical solution, the translation motor is started, and its output shaft drives the gear to mesh and roll on the rack, thereby driving the slide to slide on the slide rod, thereby realizing the mobile cleaning of the washing mechanism inside the plating tank body.
[0010] The utility model is further configured as follows: the retractable mechanism includes a reducer and a bearing seat installed on the translation mechanism, the bottom of the reducer is fixedly connected to the retractable motor, the end face of the output shaft of the reducer is fixedly connected to the rotating shaft, and the end face of the rotating shaft is rotatably connected to the bearing seat in a sleeve-type, the middle position of the rotating shaft is fixedly connected to a spline, and the middle position of the spline is snap-connected to a connecting plate.
[0011] Through the above technical solution, the transmitting and receiving motor is started, and its output shaft drives the rotating shaft to rotate through the reducer. At the same time, the end face rotates stably inside the bearing seat, so that the splines on the rotating shaft drive the two connected partners to flip, and then the connected washing mechanism is placed inside the plating tank body.
[0012] The utility model is further configured as follows: the scrubbing mechanism includes a mounting plate, a front wall of the mounting plate is fixedly connected to a scrubbing motor near the top position, the end face of the driving shaft of the scrubbing motor is fixedly connected to a transmission shaft, the end face of the transmission shaft is fixedly connected to a worm, the outer wall of the worm is meshingly connected to a worm wheel, the inner wall of the worm wheel is penetrated and fixedly connected to a first roller brush, the end faces of the first roller brush are symmetrically fixedly connected to an angle transmission device, and the end faces of the two angle transmission devices are fixedly connected to a second roller brush.
[0013] Through the above technical solution, the washing motor is started, and the drive shaft of the washing motor drives the transmission shaft of the end face to rotate, so that the worm on the end face drives the meshing worm wheel to rotate, and then drives the first roller brush to rotate, so that it cleans the inner wall of the plating tank. At the same time, the second roller brushes on both sides can be driven by the angle transmission to clean the inner wall of the plating tank, thereby improving the cleaning efficiency of the plating tank.
[0014] The utility model is further configured as follows: a stabilizing block is symmetrically fixedly connected to the front wall of the mounting plate away from the middle, and the transmission shafts respectively penetrate the stabilizing blocks and are rotatably connected thereto.
[0015] Through the above technical solution, the transmission shaft can stably rotate through the stabilizing block during transmission, thereby driving the worm on the end surface to rotate.
[0016] The utility model is further configured as follows: auxiliary rods are symmetrically fixedly connected to the side walls of the mounting plate near the top, and the end faces are rotatably connected to the tops of the two second roller brushes.
[0017] Through the above technical solution, the top of the second roller brush is fixed by the auxiliary rod, so that it can stably clean the inner wall of the plating tank when rotating at a high speed.
[0018] The beneficial effects of the utility model are as follows:
[0019] 1. The utility model proposes a highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism, which is equipped with an automatic scrubbing device outside the plating tank, so that the inner wall of the plating tank can be quickly cleaned, thereby improving the cleaning efficiency of the plating tank and reducing the labor intensity of the staff;
[0020] 2. The utility model proposes an efficient and environmentally friendly acid zinc plating tank cleaning mechanism. A retracting and releasing mechanism is arranged inside the washing device, so that the inner wall of the plating tank can be stably cleaned in coordination with the translational movement during the washing process, and the washing device can be retracted after cleaning to avoid being placed inside the plating tank and affecting the processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural diagram of a highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism of the utility model;
[0022] Figure 2 It is an exploded diagram of a plating tank cleaning mechanism for efficient and environmentally friendly acid zinc plating according to the utility model;
[0023] Figure 3 This is a structural diagram of a retractable mechanism in a plating tank cleaning mechanism for efficient and environmentally friendly acid zinc plating according to the utility model;
[0024] Figure 4 This is a structural diagram of a scrubbing mechanism in a plating tank cleaning mechanism for efficient and environmentally friendly acid zinc plating according to the utility model;
[0025] Figure 5 for Figure 4 The enlarged view of point A in the middle;
[0026] Figure 6 This is an original state diagram of a highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism of the utility model;
[0027] Figure 7 This is a first working state diagram of a plating tank cleaning mechanism for efficient and environmentally friendly acid zinc plating according to the utility model;
[0028] Figure 8 This is a second working state diagram of a plating tank cleaning mechanism for efficient and environmentally friendly acid zinc plating according to the utility model.
[0029] In the figure:
[0030] 1. Plating tank body; 11. Slide bar; 2. Translation mechanism; 21. Slide; 22. Translation motor; 23. Gear; 24. Rack; 3. Retracting and releasing mechanism; 31. Reducer; 32. Bearing seat; 33. Retracting and releasing motor; 34. Rotating shaft; 35. Spline; 36. Connecting plate; 4. Washing mechanism; 41. Mounting plate; 42. Washing motor; 43. Transmission shaft; 431. Stabilizing block; 44. Worm; 45. Worm wheel; 46. First roller brush; 47. Angle transmission; 48. Second roller brush; 49. Auxiliary rod. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0032] like Figure 1-Figure 3 As shown, a high-efficiency and environmentally friendly acid galvanizing plating tank cleaning mechanism comprises a plating tank body 1, and the front and rear walls of the plating tank body 1 are symmetrically fixedly connected with slide bars 11 near the middle position, and the bottom of the translation mechanism 2 is slidably connected with the slide bars 11 respectively, so that when the inner wall of the plating tank body 1 is cleaned, it can assist the translation mechanism 2 to guide and slide, thereby improving the stability during cleaning, and the outer wall of the plating tank body 1 is slidably connected with the translation mechanism 2, and the translation mechanism 2 comprises two relatively arranged slides 21, and the bottom of one of the slides 21 is fixedly connected with a translation motor 22, and the end face of the driving shaft of the translation motor 22 is fixedly connected with a gear 23, and the outer wall of the gear 23 is meshedly connected with a rack 24, and the rack 24 is bolted to the middle position of the front wall of the plating tank body 1, and the translation motor 22 is started, and its output shaft drives the gear 23 to mesh and roll on the rack 24, thereby driving the slide 21 to slide on the slide bar 11, and then realizing the moving cleaning of the washing mechanism 4 inside the plating tank body 1.
[0033] like Figure 3As shown, the translation mechanism 2 is fixedly connected to the interior of the retractable mechanism 3, and the retractable mechanism 3 includes a reducer 31 and a bearing seat 32 installed on the translation mechanism 2. The bottom of the reducer 31 is fixedly connected to the retractable motor 33, and the output shaft end face of the reducer 31 is fixedly connected to the rotating shaft 34, and the end face of the rotating shaft 34 is sleeve-connected and rotatably connected to the bearing seat 32. The middle position of the rotating shaft 34 is fixedly connected to the spline 35, and the middle position of the spline 35 is engaged with the connecting plate 36. When the retractable motor 33 is started, its output shaft drives the rotating shaft 34 to rotate through the reducer 34, and the end face rotates stably inside the bearing seat 32, so that the spline 35 on the rotating shaft 34 drives the two connected partners 36 to flip, and then the washing mechanism 4 connected to it is placed inside the plating tank body 1.
[0034] like Figure 4-Figure 8 As shown, the bottom bolts of the retracting mechanism 3 are connected with the scrubbing mechanism 4, and the scrubbing mechanism 4 includes a mounting plate 41, and the front wall of the mounting plate 41 is fixedly connected with a scrubbing motor 42 near the top position, and the end face of the driving shaft of the scrubbing motor 42 is fixedly connected with a transmission shaft 43, and the front wall of the mounting plate 41 is symmetrically fixedly connected with a stabilizing block 431 away from the middle position, and the transmission shaft 43 respectively penetrates the stabilizing block 431 and is rotatably connected thereto, so that when the transmission shaft 43 is transmitting, it can be stably rotated through the stabilizing block 431, thereby driving the worm 44 on the end face to rotate, and the end face of the transmission shaft 43 is fixedly connected with the worm 44, and the outer wall of the worm 44 is meshedly connected with a worm wheel 45, and the inner wall of the worm wheel 45 penetrates and is fixedly connected with a first roller brush 46, and the end face of the first roller brush 46 is symmetrically fixedly connected with an angle transmission device 4 7. The end faces of the two corner transmission devices 47 are fixedly connected with the second roller brush 48. The washing motor 42 is started, and the driving shaft of the washing motor 42 drives the transmission shaft 43 of the end face to rotate, so that the worm 44 of the end face drives the meshing worm wheel 45 to rotate, and then drives the first roller brush 46 to rotate, so that it cleans the inner wall of the plating tank. At the same time, the second roller brushes 48 on both sides can be driven by the corner transmission device 47 to clean the inner wall of the plating tank, thereby improving the cleaning efficiency of the plating tank. The side wall of the mounting plate 41 is symmetrically fixedly connected with an auxiliary rod 49 near the top, and the end faces are rotatably connected to the top of the two second roller brushes 48 respectively. The top of the second roller brush 48 is fixed by the auxiliary rod 49, so that it can stably clean the inner wall of the plating tank when rotating at high speed.
[0035] When the utility model is in use, the transmitting and receiving motor 33 is first started, and its output shaft drives the rotating shaft 34 to rotate through the reducer 34, and at the same time, the end face rotates stably inside the bearing seat 32, so that the spline 35 on the rotating shaft 34 drives the two connected partners 36 to flip, and then the connected cleaning mechanism 4 is placed inside the plating tank body 1, and then the cleaning motor 42 is started, and the driving shaft of the cleaning motor 42 drives the transmission shaft 43 of the end face to rotate, so that the worm 44 of the end face drives the meshing worm wheel 45 to rotate, and then drives the first roller brush 46 to rotate, so that it cleans the inner wall of the plating tank, and at the same time, the second roller brushes 48 on both sides can be driven by the angle transmission device 47 to clean the inner wall of the plating tank, thereby improving the cleaning efficiency of the plating tank, and at the same time, the translation motor 22 is started, and its output shaft drives the gear 23 to mesh and roll on the rack 24, thereby driving the slide 21 to slide on the slide rod 11, and then the cleaning mechanism 4 is moved and cleaned inside the plating tank body 1.
[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An efficient and environmentally friendly acid zinc plating tank cleaning mechanism, comprising a plating tank body (1), characterized in that: The outer wall of the plating tank body (1) is slidably connected to a translation mechanism (2), the interior of the translation mechanism (2) is fixedly connected to a retractable mechanism (3), and the bottom of the retractable mechanism (3) is bolted to a washing mechanism (4).
2. The highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism according to claim 1 is characterized by: Slide bars (11) are symmetrically and fixedly connected to the front and rear walls of the plating tank body (1) near the middle, and the bottoms of the translation mechanisms (2) are respectively connected to the slide bars (11) in a sliding manner.
3. The highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism according to claim 1 is characterized in that: The translation mechanism (2) comprises two slides (21) arranged opposite to each other, wherein a translation motor (22) is fixedly connected to the bottom of one of the slides (21), a gear (23) is fixedly connected to the end face of the drive shaft of the translation motor (22), a rack (24) is meshingly connected to the outer wall of the gear (23), and the rack (24) is bolted to the middle of the front wall of the plating tank body (1).
4. The highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism according to claim 1 is characterized by: The retractable mechanism (3) comprises a reducer (31) and a bearing seat (32) mounted on the translation mechanism (2); a retractable motor (33) is fixedly connected to the bottom of the reducer (31); a rotating shaft (34) is fixedly connected to the end face of the output shaft of the reducer (31); the end face of the rotating shaft (34) is rotatably connected to the bearing seat (32) in a sleeve-type manner; a spline (35) is fixedly connected to the middle of the rotating shaft (34); and a connecting plate (36) is snap-connected to the middle of the spline (35).
5. The highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism according to claim 1 is characterized in that: The scrubbing mechanism (4) comprises a mounting plate (41), a scrubbing motor (42) being fixedly connected to the front wall of the mounting plate (41) near the top, a transmission shaft (43) being fixedly connected to the end face of the drive shaft of the scrubbing motor (42), a worm (44) being fixedly connected to the end face of the transmission shaft (43), a worm gear (45) being meshingly connected to the outer wall of the worm gear (44), a first roller brush (46) being fixedly connected to the inner wall of the worm gear (45), an angle transmission device (47) being symmetrically fixedly connected to the end face of the first roller brush (46), and a second roller brush (48) being fixedly connected to the end faces of both angle transmission devices (47).
6. The highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism according to claim 5 is characterized by: A stabilizing block (431) is symmetrically and fixedly connected to the front wall of the mounting plate (41) away from the middle, and the transmission shafts (43) respectively penetrate the stabilizing blocks (431) and are rotatably connected thereto.
7. The highly efficient and environmentally friendly acid zinc plating tank cleaning mechanism according to claim 5 is characterized by: Auxiliary rods (49) are symmetrically and fixedly connected to the side walls of the mounting plate (41) near the top, and the end surfaces are rotatably connected to the tops of the two second roller brushes (48).