Shearing device for scraping waste

By designing a shearing device for scraping scraping waste, and using the combination of conveying device and wire breaking device, automatic shearing of scraping scraping is achieved, solving the problem of scraping scraping piles and improving processing efficiency.

CN222448059UActive Publication Date: 2025-02-11ZHANGJIAGANG ZHONGYUE METALLURGY EQUIP TECH CO LTD
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Patent Information

Application Number
CN202420614134.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-02-11
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the steel pipe production process, scraping waste accumulates into a ball, which is difficult to deal with and requires automated shearing equipment.

Method used

A cutting device for scraping scrap is designed, including a conveying device and a wire breaking device. The conveying device consists of an upper and lower pressing wheels and is driven by a pneumatic motor; the wire breaking device consists of a synchronous rotation of the upper and lower cutter plates, with multiple cutter heads arranged on the cutter plates, contacting and cutting and scraping at tangents Silk.

Benefits of technology

Automatic cutting of scraping wires is realized, making them evenly broken wires, which is convenient for collection and handling, and solves the problem of scraping wires piled up.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222448059U_ABST
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Abstract

The utility model relates to a cut-off device for scraped waste materials, which comprises a base, a vertical seat is vertically arranged on the base, a conveying device and a wire breaking device which are adjacent to each other are arranged on one side of the vertical seat, and an upper cutter head and a lower cutter head which can rotate synchronously are arranged on the outer side of the wire breaking device. A plurality of cutter heads are uniformly distributed on the upper cutter head and the lower cutter head along the circumference respectively, the plurality of cutter heads are distributed on the virtual tangent outermost circumference of the corresponding upper cutter head and the lower cutter head, and the corresponding cutter heads of the upper cutter head and the lower cutter head can be in contact at the tangent position during synchronous rotation so as to intermittently cut off the scraped wires conveyed by the conveying device. The scraped wires are automatically cut off through the conveying device and the wire breaking device, the scraped wires are made to be even broken wires, collecting and carrying are convenient, the transmission device enables the scraped wires to be continuously and stably conveyed through the upper pressing wheel and the lower pressing wheel which are stably connected in an abutting mode, and the scraped wires are cut off at equal intervals through the upper cutter disc and the lower cutter disc which are intermittently meshed through the wire breaking device.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe production, in particular to a shearing device for scraping wire waste. Background Art

[0002] The production process of steel pipes is as follows: after the strip steel sheet is curled into a tube, the joint seam on the top of the straight pipe is welded to form a closed welded pipe. The weld is a continuous straight line along the axial direction of the circular steel pipe. During the welding process, the weld forms a protruding straight line on the top surface of the steel pipe. This weld line needs to be scraped off with a scraper. During the scraping process, a continuous scraping wire is formed. The scraping wire is curled into a ball and takes up space. It is difficult to handle, so the scraping wire needs to be cut into pieces. The continuous output of the scraping wire requires automatic cutting equipment. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a shearing device for scraping wire waste to solve the problem that the scraping wire is accumulated into a ball.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A device for shearing scraped wire waste comprises a base, a stand is vertically arranged on the base, an adjacent conveying device and a wire cutting device are arranged on one side of the stand, an upper cutter disc and a lower cutter disc are synchronously rotatably arranged on the outer side of the wire cutting device, a plurality of cutter heads are evenly distributed along the circumference on the upper cutter disc and the lower cutter disc respectively, and the plurality of cutter heads are distributed on the outermost circumference of the virtual tangent of the corresponding upper cutter disc and the lower cutter disc, and the corresponding cutter heads of the upper cutter disc and the lower cutter disc can contact at the tangent point during synchronous rotation to intermittently cut off the scraped wire conveyed by the conveying device.

[0006] As a preferred implementation scheme, three cutter heads are evenly distributed on the circumference of the upper cutter disc and the lower cutter disc respectively.

[0007] As a preferred embodiment, an upper baffle is provided on one end face of the upper cutter disc, and a lower baffle is provided on the other end face of the lower cutter disc away from the upper cutter disc. The upper baffle and the lower baffle block the end faces of the upper and lower cutter heads at the tangent point.

[0008] As a preferred embodiment, the conveying device includes an upper pressure wheel and a lower pressure wheel arranged with their wheel surfaces abutting each other, the top of the lower pressure wheel abuts the bottom of the upper pressure wheel, the scraper wire passes through the abutment surface between the upper pressure wheel and the lower pressure wheel, the lower pressure wheel is elastically arranged on the base in the vertical direction, and the shaft transmission of the upper pressure wheel is connected to a pneumatic motor.

[0009] As a preferred embodiment, a guide wheel is further arranged upstream of the lower pressure wheel, and a conduit for the scraping wire to pass through is horizontally arranged between the conveying device and the wire breaking device, and the side of the conduit facing the conveying device is arranged as a bell mouth.

[0010] As a preferred embodiment, both ends of the central axis of the lower pressure wheel are arranged on the top of the corresponding springs, the bottoms of the two springs are arranged on a fixed seat, the fixed seat is arranged on the base, and a vertical guide rod is arranged inside the spring on the fixed seat.

[0011] As a preferred implementation scheme, the upper cutter disc and the lower cutter disc are fixedly mounted on corresponding transmission shafts, the transmission shaft of the upper cutter disc is connected to the motor transmission, and a transmission box is also arranged on the transmission shaft between the stand and the wire breaking device, and the two transmission shafts are respectively provided with gears in the transmission box, and the synchronous rotation of the upper cutter disc and the lower cutter disc is achieved by the meshing of the two gears.

[0012] The beneficial effects of the utility model are as follows: the scraping wire is automatically cut by the conveying device and the wire cutting device, so that the scraping wire is evenly broken, which is convenient for collection and transportation; the transmission device transports the scraping wire continuously and stably through the upper pressure wheel and the lower pressure wheel that are stably abutted against each other; the upper knife disc and the lower knife disc of the wire cutting device intermittently bite, so that the scraping wire is cut at equal distances; the upper baffle disc and the lower baffle disc on both sides of the upper knife disc and the lower knife disc prevent the scraping wire from deviating from the upper knife disc and the lower knife disc, and can be in the position of shearing by the knife head. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:

[0014] Figure 1 It is a front view of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 is a cross-sectional view of a wire breaking device;

[0017] Figure 4 is a side view of the conveying device;

[0018] Figure 1~Figure 4 Explanation of the reference numerals in the accompanying drawings: 1. base; 2. stand; 3. wire breaking device; 31. upper baffle plate; 32. lower baffle plate; 33. upper cutter disc; 34. lower cutter disc; 35. transmission box; 36. gear; 37. transmission shaft; 38. motor; 39. cutter head; 4. conveying device; 41. upper pressure wheel; 42. lower pressure wheel; 43. guide wheel; 44. spring; 45. fixed seat; 46. pneumatic motor; 5. guide tube; 6. scraper. DETAILED DESCRIPTION

[0019] The specific implementation scheme of the utility model is described in detail below in conjunction with the accompanying drawings.

[0020] like Figure 1~Figure 4The scraping wire waste shearing device shown includes a base 1, a stand 2 is vertically arranged on the base 1, an adjacent conveying device 4 and a wire cutting device 3 are arranged on one side of the stand 2, an upper cutter disc 33 and a lower cutter disc 34 are synchronously rotatably arranged on the outer side of the wire cutting device 3, and a plurality of cutter heads 39 are evenly distributed along the circumference on the upper cutter disc 33 and the lower cutter disc 34 respectively, and the plurality of cutter heads 39 are distributed on the outermost circumference of the virtual tangent of the upper cutter disc 33 and the lower cutter disc 34. When rotating synchronously, the cutter heads 39 corresponding to the upper cutter disc 33 and the lower cutter disc 34 can contact at the tangent point to intermittently cut the scraping wire 6 conveyed by the conveying device 4.

[0021] Specifically, the conveying device 4 continuously transports the scraping wire 6 forward, and the upper and lower cutter discs 33 and 34 rotate synchronously. When the upper and lower cutter heads 39 are engaged, the scraping wire 6 is cut, so that the scraping wire 6 is broken into sections and falls down, completing the automatic processing of the broken wire of the scraping wire 6.

[0022] like Figure 1 The upper cutter disc 33 and the lower cutter disc 34 are respectively provided with three cutter heads 39 evenly distributed on the circumference. The three cutter heads 39 can cut the scraping wire 6 into broken wires of reasonable length. The cutter heads 39 are located on the outermost circumference of the upper cutter disc 33 and the lower cutter disc 34. When the upper cutter disc 33 and the lower cutter disc 34 rotate, the circumferential surfaces of the closest positions in the middle that are not located at the positions of the cutter heads 39 are separated and do not contact, so that the scraping wire 6 is continuously transported forward. When the upper and lower cutter heads 39 overlap, the scraping wire 6 is cut.

[0023] like Figure 1 and Figure 3 The upper baffle plate 31 is provided on one end surface of the upper blade disc 33, and the lower baffle plate 32 is provided on the other end surface of the lower blade disc 34. The upper baffle plate 31 and the lower baffle plate 32 block the end surfaces of the upper and lower blade heads 39 at the tangent position. The upper baffle plate 31 provided on the upper blade disc 33 and the lower baffle plate 32 provided on the lower blade disc 34 respectively block the end surfaces of the upper and lower blade heads 39 at the occlusal position, thereby preventing the scraping wire 6 from deviating from the upper blade disc 33 and the lower blade disc 34 during transportation, and thus failing to complete wire breaking.

[0024] Furthermore, the conveying device 4 includes an upper pressing wheel 41 and a lower pressing wheel 42 arranged with their wheel surfaces abutting against each other, the top of the lower pressing wheel 42 abuts against the bottom of the upper pressing wheel 41, the scraping wire 6 passes through the abutting surface between the upper pressing wheel 41 and the lower pressing wheel 42, the lower pressing wheel 42 is elastically arranged on the base 1 along the vertical direction, and the shaft transmission of the upper pressing wheel 41 is connected to the pneumatic motor 46. When the pneumatic motor 46 drives the upper pressing wheel 41 to rotate, the upper pressing wheel 41 drives the lower pressing wheel 42 to rotate synchronously, and the scraping wire 6 is squeezed and driven by the synchronously rotating upper pressing wheel 41 and the lower pressing wheel 42 to be transported.

[0025] A guide wheel 43 is also provided upstream of the lower pressure wheel 42, and a conduit 5 for the scraping wire 6 to pass through is horizontally provided between the conveying device 4 and the wire breaking device 3, and the conduit 5 is provided with a bell mouth on one side facing the conveying device 4. The conduit 5 serves as a connection between the conveying device 4 and the wire breaking device 3, so that the scraping wire 6 can be conveyed smoothly.

[0026] The two ends of the central axis of the lower pressure wheel 42 are arranged on the top of the corresponding spring 44, the bottom of the two springs 44 are arranged on the fixed seat 45, the fixed seat 45 is arranged on the base 1, and a vertical guide rod is arranged inside the spring 44 on the fixed seat 45. In this way, the lower pressure wheel 42 can be stably abutted against the bottom of the upper pressure wheel 41, so that the conveying of the scraping wire 6 is stable.

[0027] like Figure 3 The upper cutter disc 33 and the lower cutter disc 34 are fixedly sleeved on the corresponding transmission shafts 37. The transmission shaft 37 of the upper cutter disc 33 is connected to the motor 38 for transmission. A transmission box 35 is also provided on the transmission shaft 37 between the stand 2 and the wire breaking device 3. The two transmission shafts 37 are respectively sleeved with gears 36 in the transmission box 35. The upper cutter disc 33 and the lower cutter disc 34 rotate synchronously by meshing the two gears 36.

[0028] The working process of the utility model is as follows:

[0029] As shown in Figures 1-4, first, the scraping wire 6 is passed through the guide wheel 43, between the upper pressure wheel 41 and the lower pressure wheel 42, the conduit 5, the upper cutter disc 33 and the lower cutter disc 34 in sequence, and then the pneumatic motor 46 and the motor 38 are started, the scraping wire 6 is continuously transported, and finally, the upper cutter disc 33 and the lower cutter disc 34 intermittently cut the scraping wire 6.

[0030] The above embodiments are only illustrative of the principles and effects of the invention of the utility model, as well as some embodiments of its application, and are not intended to limit the invention of the utility model. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the invention, and all of these belong to the protection scope of the invention.

Claims

1. A shearing device for scraping waste, characterized in that: The invention comprises a base (1), a stand (2) being vertically arranged on the base (1), an adjacent conveying device (4) and a wire cutting device (3) being arranged on one side of the stand (2), an upper cutter disc (33) and a lower cutter disc (34) being synchronously rotatable on the outer side of the wire cutting device (3), a plurality of cutter heads (39) being evenly distributed along the circumference on the upper cutter disc (33) and the lower cutter disc (34), the plurality of cutter heads (39) being distributed on the outermost circumference of the virtual tangent of the upper cutter disc (33) and the lower cutter disc (34), and the corresponding cutter heads (39) of the upper cutter disc (33) and the lower cutter disc (34) being able to contact at the tangent point during synchronous rotation to intermittently cut the scraping wire (6) conveyed by the conveying device (4).

2. The scraping waste shearing device according to claim 1, characterized in that: The upper cutter disc (33) and the lower cutter disc (34) are each provided with three cutter heads (39) evenly distributed around the circumference.

3. The scraping waste shearing device according to claim 1, characterized in that: An upper baffle (31) is provided on one end surface of the upper cutter disc (33), and a lower baffle (32) is provided on the other end surface of the lower cutter disc (34) away from the upper cutter disc (33). The upper baffle (31) and the lower baffle (32) block the end surfaces of the upper and lower cutter heads (39) at the tangent point.

4. The scraping waste shearing device according to claim 1, characterized in that: The conveying device (4) comprises an upper pressing wheel (41) and a lower pressing wheel (42) arranged with their wheel surfaces abutting against each other, the top of the lower pressing wheel (42) abuts against the bottom of the upper pressing wheel (41), the scraper (6) passes through the abutting surface between the upper pressing wheel (41) and the lower pressing wheel (42), the lower pressing wheel (42) is elastically arranged on the base (1) in the vertical direction, and the shaft of the upper pressing wheel (41) is connected to a pneumatic motor (46).

5. The scraping waste shearing device according to claim 4, characterized in that: A guide wheel (43) is also arranged upstream of the lower pressure wheel (42), and a conduit (5) for the scraping wire (6) to pass through is arranged horizontally between the conveying device (4) and the wire breaking device (3), and the side of the conduit (5) facing the conveying device (4) is arranged as a bell mouth.

6. The scraping waste shearing device according to claim 4, characterized in that: The two ends of the central axis of the lower pressure wheel (42) are arranged on the top of the corresponding spring (44), the bottoms of the two springs (44) are arranged on the fixed seat (45), the fixed seat (45) is arranged on the base (1), and a vertical guide rod is arranged inside the spring (44) on the fixed seat (45).

7. The scraping waste shearing device according to claim 1, characterized in that: The upper cutter disc (33) and the lower cutter disc (34) are fixedly sleeved on corresponding transmission shafts (37); the transmission shaft (37) of the upper cutter disc (33) is transmission-connected to a motor (38); a transmission box (35) is also provided on the transmission shaft (37) between the stand (2) and the wire-breaking device (3); the two transmission shafts (37) are respectively sleeved with gears (36) in the transmission box (35); the upper cutter disc (33) and the lower cutter disc (34) are synchronously rotated by meshing the two gears (36).