Welding assembly vibration discharging and collecting device

Abstract

The utility model relates to a welding assembly vibration blanking and collecting device, which belongs to the technical field of blanking devices, and comprises a vibration blanking device and a collecting device, the vibration blanking device comprises a linear vibrator, the upper part of the linear vibrator is fixedly connected with a welding assembly orientation mechanism, and the collecting device is arranged on one side of the welding assembly orientation mechanism. According to the automatic discharging and collecting device for the welding assembly, the welding assembly is vibrated off from the welding tool, vibration is provided for the collecting disc, the welding assembly is made to move downwards in the inclined collecting disc, and automatic discharging and collecting of the welding assembly are achieved.

Description

Technical Field

[0001] The utility model relates to a vibration blanking and collecting device for a welding assembly, belonging to the technical field of blanking devices. Background Art

[0002] Currently, if Figure 1 The welding assembly 25 shown includes a circular monomer 23 and a C-type soft PIN needle 24. The weight of the circular monomer 23 is much greater than that of the C-type soft PIN needle 24. After the circular monomer 23 and the C-type soft PIN needle 24 are welded into the welding assembly 25, the welding assembly needs to be removed from the welding tool. The current method is that the operator holds one side of the welding tool with one hand and gently taps the bottom of the C-type soft PIN needle pin and the bottom of the PIN needle fixing bracket with the other hand, so that the welding assembly falls from the tool to the welding assembly collection tray. For a small number of welding assemblies that cannot be removed, the operator needs to hold the monomer part of the welding assembly and take the welding assembly out of the tool.

[0003] The above solution has the following disadvantages:

[0004] 1. There are multiple welding components on a tool. It takes a long time to remove them one by one, which leads to low production efficiency. At the same time, operators frequently knock and easily get work fatigue.

[0005] 2. The pins of C-type soft PIN needles are soft. Hitting the pins of PIN needles can easily cause the pins to deform, thus causing product quality problems.

[0006] 3. When the welding assembly falls onto the welding assembly collection tray, if the PIN needle contacts the collection tray first, the angle of the PIN needle may change after being impacted, resulting in poor product quality.

[0007] 4. When the operator removes the welding assembly from the welding tooling by hand, it is easy to cause the angle between the PIN needle and the monomer to change, causing the PIN needle position to shift too much, which in turn causes poor product quality. Summary of the invention

[0008] The purpose of the utility model is to overcome the shortcomings of the above-mentioned traditional technology and provide a welding assembly vibration unloading and collection device, which can vibrate the welding assembly off the welding tooling and provide vibration for the collection plate, so that the welding assembly can move downward in the inclined collection plate, thereby realizing automatic unloading and collection of the welding assembly.

[0009] The purpose of the utility model is achieved through the following technical measures: a vibration blanking and collecting device for welding components, including a vibration blanking device and a collecting device, the vibration blanking device includes a linear vibrator, the upper part of the linear vibrator is fixedly connected to a welding component orienting mechanism, the collecting device is arranged on one side of the welding component orienting mechanism, and a welding tool is provided above the welding component orienting mechanism.

[0010] As a further improvement of the above technical solution:

[0011] The welding assembly orientation mechanism comprises a base, with brackets provided on both sides of the base, a plurality of partitions evenly spaced between the two brackets, the plurality of partitions being arranged parallel to the brackets, and a center of gravity adjustment plate being connected to one side of the plurality of partitions.

[0012] The center of gravity adjustment plate is evenly provided with a plurality of first strip holes arranged longitudinally, and the center of gravity adjustment plate is fixedly connected to the partition plate through first bolts and the first strip holes.

[0013] The outer sides of the two brackets are respectively provided with connecting plates, a guiding slope is provided between the two connecting plates, and the upper ends of the guiding slopes are provided with a plurality of gaps for accommodating the partitions to pass through.

[0014] The connecting plate is provided with a second strip hole arranged longitudinally, and the connecting plate and the bracket are fixedly connected by a second bolt and the second strip hole.

[0015] The collecting device comprises a collecting plate, the upper end of which is in close contact with the guiding slope.

[0016] The two end sides of the collecting plate are respectively provided with connecting pieces, and the connecting pieces are provided with third strip holes.

[0017] A first leg is provided below the upper end of the collecting tray, and a second leg is provided below the lower end of the collecting tray. The first leg and the second leg are respectively connected to the connecting plate through a third strip hole and a third bolt.

[0018] The first leg and the second leg are both formed by a number of hexagonal copper columns of equal height connected in series.

[0019] A plurality of primary shock-absorbing pads are evenly arranged around the bottom of the linear vibrator, a bottom plate is arranged at the lower part of the linear vibrator, a plurality of secondary shock-absorbing pads are evenly arranged around the bottom of the bottom plate, and a first leg and a second leg are respectively fixed on the bottom plate.

[0020] Due to the adoption of the above technical solution, compared with the prior art, the utility model has the following advantages: the utility model vibrates the welding assembly off the welding tooling and provides vibration for the collection tray, allowing the welding assembly to move downward in the inclined collection tray, thereby realizing automatic unloading and collection of the welding assembly.

[0021] It can prevent the soft PIN needles of the welding components from being subjected to external forces, ensure the consistency of the welding components, and improve the welding quality.

[0022] It can realize batch unloading of multiple welding components and improve production efficiency.

[0023] Vibration expansion is used to automatically collect welding components, realizing integrated material taking and collection, reducing the intensity of human operation.

[0024] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of a vibration blanking and collecting device for a welding assembly in an embodiment of the utility model;

[0026] Figure 2 It is a structural schematic diagram of a welding assembly orientation mechanism of a welding assembly vibration blanking and collecting device in an embodiment of the utility model;

[0027] Figure 3 This is a position state diagram of a welding assembly, a center of gravity adjustment plate, and a guide slope when a welding assembly vibration unloading and collection device is in operation in an embodiment of the utility model;

[0028] Figure 4 It is a schematic structural diagram of a welding assembly in an embodiment of the utility model.

[0029] In the figure, 1-linear vibrator, 2-welding tooling, 3-base, 4-bracket, 5-partition, 6-center of gravity adjustment plate, 7-first strip hole, 8-first bolt, 9-connecting plate, 10-guide ramp, 11-second strip hole, 12-second bolt, 13-first shock-absorbing pad, 14-bottom plate, 15-secondary shock-absorbing pad, 16-collecting plate, 17-fixing plate, 18-connecting plate, 19-third strip hole, 20-first leg, 21-second leg, 22-third bolt, 23-circular monomer, 24-C-type soft PIN needle, 25-welding assembly, 26-gap. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined. Example

[0033] like Figure 1-4 As shown, a vibration blanking and collecting device for welding components includes a vibration blanking device and a collecting device. The vibration blanking device includes a linear vibrator 1. The upper part of the linear vibrator 1 is fixedly connected to a welding component orienting mechanism. The collecting device is arranged on one side of the welding component orienting mechanism. A welding tool 2 is provided above the welding component orienting mechanism.

[0034] The welding assembly orienting mechanism includes a base 3, and brackets 4 are respectively provided on both sides of the base 3. A number of partitions 5 are evenly spaced between the two brackets 4, and the partitions 5 are arranged parallel to the brackets 4. One side of the partitions 5 is connected to a center of gravity adjustment plate 6, and a number of first strip holes 7 arranged longitudinally are evenly provided on the center of gravity adjustment plate 6. The center of gravity adjustment plate 6 is fixedly connected to the partition 5 by a first bolt 8 and a first strip hole 7, and the height of the center of gravity adjustment plate 6 can be adjusted by the first bolt 8 and the first strip hole 7. Connecting plates 9 are respectively provided on the outer sides of the two brackets 4, and a guide slope 10 is provided between the two connecting plates 9. The upper end of the guide slope 10 is provided with a number of gaps 26 for accommodating the partitions 5 to pass through. A second strip hole 11 arranged longitudinally is provided on the connecting plate 9, and the connecting plate 9 is fixedly connected to the bracket 4 by a second bolt 12 and a second strip hole 11. The height and angle of the guide slope 10 can be adjusted by the second bolt 12 and the second strip hole 11.

[0035] A plurality of primary shock-absorbing pads 13 are evenly arranged around the bottom of the linear vibrator 1 . A bottom plate 14 is arranged at the lower part of the linear vibrator 1 . A plurality of secondary shock-absorbing pads 15 are evenly arranged around the bottom of the bottom plate 14 .

[0036] The collecting device includes a collecting tray 16, the upper end of which is in close contact with the guide ramp 10, a fixing plate 17 is provided at the bottom of the collecting tray 16, connecting plates 18 are provided at both end sides of the collecting tray 16, a third strip hole 19 is provided on the connecting plate 18, and the third strip hole 19 is arranged parallel to the collecting tray 16, a first leg 20 is provided below the upper end of the collecting tray 16, a second leg 21 is provided below the lower end of the collecting tray 16, the first leg 20 and the second leg 21 are respectively connected to the connecting plate 18 through the third strip hole 19 and the third bolt 22, the first leg 20 and the second leg 21 are respectively fixed on the bottom plate 14, the first leg 20 and the second leg 21 are both composed of a number of hexagonal copper columns of equal height connected in series, and the height can be adjusted as needed.

[0037] The welding tool 2 is fixedly connected above the two brackets 4 , and the welded welding assemblies 25 are arranged side by side on the welding tool 2 .

[0038] During operation, the linear vibrator 1 operates, and the welding assembly 25 on the welding fixture 2 moves downward under the continuous vibration of the linear vibrator 1 until it falls off the welding fixture 2. After the welding assembly 25 leaves the welding fixture 2, it continues to fall because the circular monomer 23 of the welding assembly 25 is heavier than the C-type soft PIN needle 24. When the C-type soft PIN needle 24 contacts the center of gravity adjustment plate 6, the bottom of the C-type soft PIN needle 24 forms a support point, that is, Figure 3 At point A in the figure, under the action of the supporting point, the welding assembly 25 will tilt toward the circular monomer 23 side, and by adjusting the height and angle of the guide slope 10, the bottom of the circular monomer 23 will fall onto the guide slope 10.

[0039] There are multiple welding assemblies 25 on the welding tool 2, and multiple welding assemblies 25 can achieve contact between the bottom of the circular monomer 23 and the guide slope 10. When the welding assembly 25 falls on the guide slope 10 consistently, under the vibration of the linear vibrator 1, the welding assembly 25 will continue to move obliquely downward and fall onto the collection plate, thereby achieving consistent placement and collection of the welding assembly 25.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A welding assembly vibration blanking and collecting device, characterized in that: The invention comprises a vibrating material discharging device and a collecting device. The vibrating material discharging device comprises a linear vibrator (1). The upper part of the linear vibrator (1) is fixedly connected to a welding assembly orientation mechanism. The collecting device is arranged on one side of the welding assembly orientation mechanism. A welding tool (2) is arranged above the welding assembly orientation mechanism.

2. A welding assembly vibration blanking and collecting device according to claim 1, characterized in that: The welding assembly orientation mechanism comprises a base (3), brackets (4) are respectively provided on both sides of the base (3), a plurality of partitions (5) are evenly spaced between the two brackets (4), the plurality of partitions (5) are arranged parallel to the brackets (4), and a center of gravity adjustment plate (6) is connected to one side of the plurality of partitions (5).

3. A welding assembly vibration blanking and collecting device according to claim 2, characterized in that: The center of gravity adjustment plate (6) is evenly provided with a plurality of first strip-shaped holes (7) arranged longitudinally, and the center of gravity adjustment plate (6) is fixedly connected to the partition plate (5) via first bolts (8) and the first strip-shaped holes (7).

4. A welding assembly vibration blanking and collecting device according to claim 3, characterized in that: Connecting plates (9) are respectively provided on the outer sides of the two brackets (4), a guide slope (10) is provided between the two connecting plates (9), and a plurality of gaps (26) capable of accommodating the partition plates (5) passing through are provided at the upper ends of the guide slopes (10).

5. A welding assembly vibration blanking and collecting device according to claim 4, characterized in that: The connecting plate (9) is provided with a second strip-shaped hole (11) arranged longitudinally, and the connecting plate (9) and the bracket (4) are fixedly connected via a second bolt (12) and the second strip-shaped hole (11).

6. A welding assembly vibration blanking and collecting device according to claim 3, characterized in that: The collecting device comprises a collecting plate (16), the upper end of the collecting plate (16) being in close contact with the guiding slope (10).

7. A welding assembly vibration blanking and collecting device according to claim 6, characterized in that: The two end sides of the collecting plate (16) are respectively provided with connecting pieces (18), and the connecting pieces (18) are provided with third strip-shaped holes (19).

8. A welding assembly vibration blanking and collecting device according to claim 7, characterized in that: A first leg (20) is provided below the upper end of the collecting tray (16), and a second leg (21) is provided below the lower end of the collecting tray (16). The first leg (20) and the second leg (21) are respectively connected to the connecting plate (18) via a third strip hole (19) and a third bolt (22).

9. A welding assembly vibration blanking and collecting device according to claim 8, characterized in that: The first supporting leg (20) and the second supporting leg (21) are both formed by a plurality of hexagonal copper columns of equal height connected in series.

10. A welding assembly vibration blanking and collecting device according to claim 7, characterized in that: A plurality of primary shock absorbing pads (13) are evenly arranged around the bottom of the linear vibrator (1), a bottom plate (14) is provided at the lower part of the linear vibrator (1), a plurality of secondary shock absorbing pads (15) are evenly arranged around the bottom of the bottom plate (14), and a first support leg (20) and a second support leg (21) are respectively fixed on the bottom plate (14).

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