Parking pile welding tool and welding equipment
By designing parking pile welding tooling and welding equipment, the shaping and precise positioning of pipe piles are achieved, the problems of stress deformation, positioning errors and angles in the production process are solved, and the welding production efficiency is improved.
Patent Information
- Application Number
- CN202421163292.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the production process of existing parking piles, the pipe piles are prone to stress deformation, and the distance between the base plate and the upper plate is prone to errors during manual welding, which is inconvenient to position and inconsistent angles.
A parking pile welding tool is designed, including tool base plate, front vertical plate, rear vertical plate, hoop holding device and welding equipment. The precise positioning and shaping of pipe piles is achieved through positioning pins, convex rings and brim positioning blocks, and the welding robot is used to achieve accurate positioning and shaping of pipe piles. Automatic welding is achieved with the transformer.
The shaping and precise positioning of pipe piles is achieved, the weld width is reduced, the welding error of the welding robot is reduced, the production efficiency is improved, and the work that was originally divided into more than two steps is completed uninterrupted and continuous.
Smart Images
Figure CN222448777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a welding tool, in particular to a parking pile welding tool and welding equipment. Background Art
[0002] like Figure 6 and Figure 7 The figure shows a pipe pile type bicycle parking pile, which needs to be cut off from the steel pipe by a laser machine to remove part of the arc plate to form a pipe pile 3a with an opening 1a and a through groove 2a, and then the base plate 4a and the upper plate 5a are manually welded to the bottom and the upper part of the pipe pile 3a to form the required parking pile outer shell. The base plate 4a and the bottom connection of the pipe pile 3a are designed with concave and convex positioning positions to facilitate the positioning of the base plate 4a. However, in the existing production process, when part of the arc plate is removed by laser cutting, the pipe pile 3a is prone to stress deformation, and the distance between the base plate 4a and the upper plate 5a is prone to errors when manually welding, and the upper plate welding positioning is inconvenient and the angle is not uniform. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a parking pile welding tool and welding equipment with a shaping function, accurate welding positioning and improved production efficiency.
[0004] The technical solution adopted by the utility model is: the utility model includes a parking pile welding tool and welding equipment, the parking pile welding tool includes a tool base plate, the front and rear ends of the tool base plate are respectively provided with a front vertical plate and a rear vertical plate, the front vertical plate and the rear vertical plate are both provided with mounting holes, the mounting holes are matched with the assembly screw holes provided on the upper plate and the base plate of the parking pile, the upper plate and the base plate are respectively fixed to the outer side of the rear vertical plate and the outer side of the front vertical plate by positioning pins, the pipe pile of the parking pile is inserted between the upper plate and the base plate, the front and rear ends of the tool base plate are both provided with clamping devices, the two clamping devices are used to clamp the pipe pile to the tool base plate.
[0005] Furthermore, the front vertical plate and the rear vertical plate each include a first vertical plate and a reinforcing rib plate, the reinforcing rib plate is fixed to the inner side of the first vertical plate, the first vertical plate is provided with the mounting hole, the upper end of the first vertical plate is provided with an arc surface adapted to the inner diameter of the pipe pile, and the size of the first vertical plate is smaller than the size of the pipe pile opening.
[0006] Furthermore, the clamp device includes a bilaterally symmetrical hinge seat, a clamp is hinged on the hinge seat, and the upper ends of the two clamps are locked and fixed by bolts.
[0007] Furthermore, a brim block is provided on the top of the parking pile, and a brim positioning block is provided at the rear end of the tooling base plate. The brim positioning block is located behind the rear vertical plate, and the brim positioning block is used to block the brim block, thereby limiting the distance that the pipe pile is inserted.
[0008] Furthermore, the base plate is provided with a convex ring matched with the opening, and the angle of insertion of the pipe pile is positioned by the convex ring.
[0009] Furthermore, the welding equipment includes a welding robot and a positioner located at one end of the welding robot, and the tooling base plate is installed on the upper end of the positioner.
[0010] The beneficial effects of the utility model are: 1. The clamp device is designed to reshape the deformed pipe pile, accurately position the pipe pile, and reduce the weld width, so that the welding error of the welding manipulator is reduced to a minimum; 2. The tooling base plate is installed on the welding manipulator positioner, and welding is performed immediately after the pipe pile assembly is completed, so that the work originally divided into more than two steps can be completed uninterruptedly and continuously, which greatly improves the labor efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is the main view of the parking pile welding tooling;
[0012] Figure 2 It is a side view of the utility model;
[0013] Figure 3 It is a top view of the utility model;
[0014] Figure 4 It is the main view of the tooling base plate;
[0015] Figure 5 It is a side view of the tooling base plate;
[0016] Figure 6 It is a schematic diagram of the structure of the parking pile;
[0017] Figure 7 It is a side view of the parking pile. DETAILED DESCRIPTION
[0018] like Figures 1 to 7As shown, in this embodiment, the utility model includes a parking pile welding tool and welding equipment, the parking pile welding tool includes a tool base plate 1, and the front and rear ends of the tool base plate 1 are respectively provided with a front vertical plate 2 and a rear vertical plate 3, the front vertical plate 2 and the rear vertical plate 3 are both provided with mounting holes 4, the mounting holes 4 are adapted to the assembly screw holes provided on the upper plate 5a and the base plate 4a of the parking pile, the upper plate 5a and the base plate 4a are respectively fixed to the outer side of the rear vertical plate 3 and the outer side of the front vertical plate 2 by positioning pins 5, the pipe pile 3a of the parking pile is inserted between the upper plate 5a and the base plate 4a, and the front and rear ends of the tool base plate 1 are both provided with clamping devices 6, and the two clamping devices 6 are used to clamp the pipe pile 3a to the tool base plate 1.
[0019] In this embodiment, the front vertical plate 2 and the rear vertical plate 3 both include a first vertical plate 31 and a reinforcing rib 32. The reinforcing rib 32 is fixed to the inner side of the first vertical plate 31. The first vertical plate 31 is provided with the mounting hole 4. The upper end of the first vertical plate 31 is provided with an arc surface 33 that matches the inner diameter of the pipe pile 3a, and the size of the first vertical plate 31 is smaller than the size of the opening 1a of the pipe pile 3a. This design not only ensures the welding distance between the upper plate 5a and the base plate 4a in the pipe pile 3a.
[0020] In this embodiment, the clamp device 6 includes a left-right symmetrical hinge seat 61, on which a clamp 62 is hinged, and the upper ends of the two clamps 62 are locked and fixed by bolts 63; this design can clamp the pipe pile 3a and clamp it quickly, thereby correcting the deformation of the pipe pile 3a caused by laser cutting.
[0021] In this embodiment, a brim block 6a is provided on the top of the parking pile, and a brim positioning block 7 is provided at the rear end of the tooling base plate 1. The brim positioning block 7 is located behind the rear vertical plate 3. The brim positioning block 7 is used to block the brim block 6a, thereby limiting the distance that the pipe pile 3a is inserted.
[0022] In this embodiment, the base plate 4a is provided with a convex ring 7a adapted to the opening 1a, and the convex ring 7a is used to facilitate positioning of the angle of insertion of the pipe pile 3a; since there are angle requirements when the upper plate 5a is welded to the upper part of the pipe pile 3a, this design can ensure the welding angle size of the upper plate 5a.
[0023] In this embodiment, the welding equipment includes a welding robot and a positioner located at one end of the welding robot. The tooling base plate 1 is installed at the upper end of the positioner, and can be clamped once to complete assembly and welding. After being placed horizontally and manually assembled, the positioner is rotated 90°, and the welding robot performs welding. After welding the base plate 4a, it is rotated 180° in the opposite direction to weld the upper plate 5a.
[0024] The working process of the utility model is as follows: the upper plate 5a and the base plate 4a are respectively fixed to the outer sides of the rear upright plate 3 and the front upright plate 2 by the positioning pins 5; the pipe pile 3a of the parking pile is inserted between the upper plate 5a and the base plate 4a; the convex ring 7a is used to facilitate the positioning of the insertion angle of the pipe pile 3a; the brim positioning block 7 is used to limit the insertion distance of the pipe pile 3a; after the insertion of the pipe pile 3a, the pipe pile 3a is tightened and shaped by two clamping devices 6; then the welding manipulator cooperates with the positioner to complete the assembly and welding of the pipe pile 3a and then welds immediately, thereby improving the welding production efficiency; after the welding is completed, the clamping device 6 is released, the positioning pin 5 is taken out, and then the entire pipe pile 3a is taken out upward for unloading.
[0025] The utility model is applied to the technical field of welding tooling.
[0026] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A parking pile welding tool, characterized by: It comprises a tooling base plate (1), wherein the front and rear ends of the tooling base plate (1) are respectively provided with a front upright plate (2) and a rear upright plate (3), wherein the front upright plate (2) and the rear upright plate (3) are both provided with mounting holes (4), wherein the mounting holes (4) are matched with assembly screw holes provided on an upper plate (5a) and a base plate (4a) of the parking pile, wherein the upper plate (5a) and the base plate (4a) are respectively fixed to the outer sides of the rear upright plate (3) and the outer sides of the front upright plate (2) by positioning pins (5), wherein the pipe pile (3a) of the parking pile is inserted between the upper plate (5a) and the base plate (4a), and the front and rear ends of the tooling base plate (1) are both provided with clamping devices (6), wherein the two clamping devices (6) are used to clamp the pipe pile (3a) tightly to the tooling base plate (1).
2. A parking pile welding tool according to claim 1, characterized in that: The front vertical plate (2) and the rear vertical plate (3) both comprise a first vertical plate (31) and a reinforcing rib plate (32), wherein the reinforcing rib plate (32) is fixed to the inner side of the first vertical plate (31), the first vertical plate (31) is provided with the mounting hole (4), the upper end of the first vertical plate (31) is provided with an arc surface (33) matching the inner diameter of the pipe pile (3a), and the size of the first vertical plate (31) is smaller than the size of the opening (1a) of the pipe pile (3a).
3. A parking pile welding tool according to claim 1, characterized in that: The clamp device (6) comprises a bilaterally symmetrical hinge seat (61), a clamp (62) being hingedly connected to the hinge seat (61), and the upper ends of the two clamps (62) are locked and fixed by bolts (63).
4. The parking pile welding tool according to claim 1, characterized in that: A brim block (6a) is provided at the top of the parking pile, and a brim positioning block (7) is provided at the rear end of the tooling base plate (1). The brim positioning block (7) is located behind the rear upright plate (3), and the brim positioning block (7) is used to block the brim block (6a), thereby limiting the distance that the pipe pile (3a) is inserted.
5. The parking pile welding tool according to claim 2, characterized in that: The base plate (4a) is provided with a convex ring (7a) adapted to the opening (1a), and the angle at which the pipe pile (3a) is inserted is positioned by means of the convex ring (7a).
6. A welding device comprising the parking pile welding tool according to any one of claims 1 to 5, characterized in that: It comprises a welding robot and a positioner located at one end of the welding robot, and the tooling base plate (1) is mounted on the upper end of the positioner.