Welding device for diamond tool production
By designing a welding device containing multiple adjustment mechanisms and welding mechanisms, the problem that diamond tools in the prior art cannot achieve multi-angle welding is solved, and a more efficient processing process and a simpler structure are achieved.
Patent Information
- Application Number
- CN202421145054.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Existing welding devices cannot realize multi-angle welding of diamond tools, resulting in long welding time and high labor intensity, which is not conducive to improving the working efficiency of the device.
A welding device including a diamond tool welding machine body, an inclination adjustment mechanism, a moving adjustment mechanism, a welding mechanism and a control module is designed. Through the cooperation of these components, multi-angle welding of the diamond tool is realized.
Multi-angle welding of diamond tools is realized, processing efficiency is improved, structure is simplified, and the practicality of the device is improved.
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Figure CN222448918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding device used for producing diamond tools. Background Art
[0002] Diamond, commonly known as "diamond", is a mineral composed of carbon. It is an allotrope of graphite with a chemical formula of C. It is also the original form of common diamond. Diamond is the hardest substance naturally existing in nature. Graphite can form artificial diamond under high temperature and high pressure. Diamond has a wide range of uses, such as crafts, industrial cutting tools, and is also a precious gem. The processing of diamond tools requires welding equipment;
[0003] The welding device in the prior art cannot perform multi-angle welding. In the actual welding process, the diamond tool needs to be disassembled and installed many times, which makes the welding time longer. At the same time, the labor intensity of the staff is relatively high, which is time-consuming and labor-intensive, and is not conducive to increasing the working efficiency of the entire device. Therefore, it is necessary to design a corresponding welding device to realize multi-angle welding of diamond tools. For this purpose, we propose a welding device for diamond tool production. Utility Model Content
[0004] The utility model aims to provide a welding device for producing diamond tools, which has the effect of realizing multi-angle welding of diamond tools.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions: A welding device for diamond tool production, comprising a diamond tool welding machine body, a tilt adjustment mechanism, a movement adjustment mechanism, a welding mechanism and a control module;
[0006] A partition is provided in the main body of the diamond tool welding machine, a placing table is fixedly connected to the top of the partition, a clamp is provided on the top of the placing table, a diamond tool is fixedly clamped on the clamp, the tilt adjustment mechanism is arranged on the placing table, the mobile adjustment mechanism is connected to the tilt adjustment mechanism, the welding mechanism is connected to the mobile adjustment mechanism, the control module is arranged on the main body of the diamond tool welding machine, and the tilt adjustment mechanism, the mobile adjustment mechanism and the welding mechanism are all connected to the control module;
[0007] The tilt adjustment mechanism includes a motor 1, a transmission rod and an arc plate, the transmission rod is rotatably connected to the placement table, the transmission rod is fixedly connected to the arc plate, the transmission rod is rotatably connected to the diamond tool welding machine body and one end of the transmission rod passes through the diamond tool welding machine body, through the coordinated design of the diamond tool welding machine body, the tilt adjustment mechanism, the mobile adjustment mechanism, the welding mechanism and the placement table, multi-angle welding of the diamond tool can be achieved, the processing efficiency is improved, and the structure is simple and the practicability is higher.
[0008] The utility model is further configured as follows: the motor 1 is fixedly mounted on the diamond tool welding machine body, and the output end of the motor 1 is fixedly connected to one end of the transmission rod for adjusting the inclination angle of the arc plate.
[0009] The utility model is further configured as follows: the movement and adjustment mechanism includes a square sleeve, a second motor, a gear and a rack; the square sleeve is slidably mounted on the arc plate; the gear rotates and is transmitted on the rack through the drive of the second motor, so that the square sleeve slides on the arc plate; at the same time, the square sleeve drives the spot welder to move through the transmission of the cylinder; since the placement table is located at the center of the arc plate, the spot welder can achieve the effect of rotating and moving adjustment with the diamond tool as the center.
[0010] The utility model is further configured as follows: a second motor is fixedly installed in the square sleeve, a gear is fixedly connected to the output end of the second motor, a rack is meshingly connected to the gear, and the rack is fixedly connected to the arc plate for moving and adjusting the square sleeve.
[0011] The utility model is further configured as follows: the welding mechanism comprises a cylinder and a spot welder, the cylinder is fixedly mounted on the square sleeve, one end of the cylinder is fixedly mounted with the spot welder, the spot welder corresponds to the clamp and is used to adjust the spot welder.
[0012] The utility model is further configured as follows: the cylinder, the second motor and the first motor are all connected to the control module, and the cylinder, the second motor and the first motor are driven and controlled by the control module.
[0013] The utility model is further configured as follows: a collection box is provided in the main body of the diamond tool welding machine, and the diamond tools after welding are stored through the collection box.
[0014] The utility model is further configured as follows: a box door is provided on the main body of the diamond tool welding machine, and an observation window is provided on the box door, and the observation window corresponds to the placement table. Through the function of the observation window on the box door, it is convenient for staff to observe the welding of the diamond tool.
[0015] The utility model is further configured as follows: a groove one is provided on the arc plate, the rack is fixedly installed in the groove one, and the rack is adapted to the arc plate and is detachably connected.
[0016] The utility model is further configured as follows: the placement table is located at the center of the arc plate, so as to facilitate welding of the diamond tool.
[0017] The beneficial effect of the utility model is that through the coordinated design of the diamond tool welding machine body, the tilt adjustment mechanism, the movement adjustment mechanism, the welding mechanism and the placement table, multi-angle welding of diamond tools can be achieved, the processing efficiency is improved, and the structure is simple and the practicality is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a welding device for producing diamond tools proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the main structure of a welding device for diamond tool production proposed by the utility model;
[0021] Figure 3 for Figure 2 Schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 4 It is a schematic diagram of the structure of the arc plate, the rack and the transmission rod;
[0023] Figure 5 It is a schematic diagram of the structure of the square sleeve and the cylinder.
[0024] In the figure, 1. diamond tool welding machine body; 2. partition; 3. placement table; 4. fixture; 5. motor 1; 6. transmission rod; 7. arc plate; 8. square sleeve; 9. cylinder; 10. spot welder; 11. motor 2; 12. gear; 13. rack; 14. control module; 15. collection box; 16. box door; 17. observation window; 18. diamond tool. DETAILED DESCRIPTION
[0025] The technical solution of the utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Reference Figure 1-5 , a welding device for diamond tool production, comprising a diamond tool welding machine body 1, a tilt adjustment mechanism, a movement adjustment mechanism, a welding mechanism and a control module 14;
[0028] A partition 2 is provided in the main body 1 of the diamond tool welding machine, a placing table 3 is fixedly connected to the top of the partition 2, a clamp 4 is provided on the top of the placing table 3, a diamond tool 18 is clamped and fixed on the clamp 4, and the diamond tool 18 is of various types and will not be described in detail in this application. A tilt adjustment mechanism is provided on the placing table 3, a mobile adjustment mechanism is connected to the tilt adjustment mechanism, a welding mechanism is connected to the mobile adjustment mechanism, a control module is provided on the main body 1 of the diamond tool welding machine, and the tilt adjustment mechanism, the mobile adjustment mechanism and the welding mechanism are all connected to the control module;
[0029] The tilt adjustment mechanism includes a motor 5, a transmission rod 6 and an arc plate 7. The transmission rod 6 is rotatably connected to the placement table 3, and the arc plate 7 is fixedly connected to the transmission rod 6. The transmission rod 6 is rotatably connected to the diamond tool welding machine body 1 and one end of the transmission rod 6 passes through the diamond tool welding machine body 1. Through the coordinated design of the diamond tool welding machine body 1, the tilt adjustment mechanism, the mobile adjustment mechanism, the welding mechanism and the placement table 3, multi-angle welding of the diamond tool 18 can be achieved, thereby improving the processing efficiency, and the structure is simple and the practicality is higher.
[0030] In this embodiment, the motor 5 is fixedly mounted on the diamond tool welding machine body 1, and the output end of the motor 5 is fixedly connected to one end of the transmission rod 6 for adjusting the inclination angle of the arc plate 7.
[0031] In this embodiment, the movable adjustment mechanism includes a square sleeve 8, a motor 11, a gear 12 and a rack 13. The square sleeve 8 is slidably sleeved on the arc plate 7. The gear 12 is rotated by the drive of the motor 11 and transmitted to the rack 13, so that the square sleeve 8 slides on the arc plate 7. At the same time, the square sleeve 8 drives the spot welder 10 to move through the transmission of the cylinder 9. Since the placement table is located at the center of the arc plate 7, the spot welder 10 can be rotated and moved with the diamond tool 18 as the center.
[0032] In this embodiment, a second motor 11 is fixedly installed in the square sleeve 8, and a gear 12 is fixedly connected to the output end of the second motor 11. A rack 13 is meshedly connected to the gear 12. The rack 13 is fixedly connected to the arc plate 7 for moving and adjusting the square sleeve 8.
[0033] In this embodiment, the welding mechanism includes a cylinder 9 and a spot welder 10. The cylinder 9 is fixedly mounted on the square sleeve 8. The spot welder 10 is fixedly mounted on one end of the cylinder 9. The spot welder 10 corresponds to the fixture 4 and is used to adjust the spot welder 10.
[0034] In this embodiment, the cylinder 9, the motor 2 11 and the motor 1 5 are all connected to the control module 14, and the control module 14 drives and controls the cylinder 9, the motor 2 11 and the motor 1 5.
[0035] In this embodiment, a collection box 15 is provided in the main body 1 of the diamond tool welding machine, and the collection box 15 is used to store the diamond tools 18 after welding.
[0036] In this embodiment, a box door 16 is provided on the main body 1 of the diamond tool welding machine, and an observation window 17 is provided on the box door 16. The observation window 17 corresponds to the placement table 3. Through the function of the observation window 17 on the box door 16, it is convenient for the staff to observe the welding of the diamond tool 18.
[0037] In this embodiment, a groove 1 is formed on the arc plate 7, and the rack 13 is fixedly installed in the groove 1. The rack 13 is adapted to the arc plate 7 and is detachably connected.
[0038] In this embodiment, the placement table 3 is located at the center of the arc plate 7 to facilitate welding of the diamond tool 18 .
[0039] Working principle: When in use, first place the diamond tool 18 on the placement table 3 and fix it with a clamp;
[0040] Then, the cylinder 9, the motor 2 11 and the motor 1 5 are driven and controlled by the control module 14;
[0041] Afterwards, the cylinder 9 is driven to move one end of the spot welder 10 toward the diamond tool 18, and the spot welder 10 performs welding processing on the diamond tool 18;
[0042] At the same time, the transmission rod 6 is driven by the motor 5 to rotate on the placement table 3 and the diamond tool welding machine body 1, and the transmission rod 6 drives the arc plate 7 to rotate by a certain angle. At the same time, the arc plate 7 drives the spot welder 10 to rotate synchronously by a certain angle through the square sleeve 8 and the cylinder 9, so that the Shudie spot welder 10 is tilted by a certain angle relative to the diamond tool 18, thereby achieving the effect of adjusting the tilt angle of the spot welder 10;
[0043] At the same time, the gear 12 is rotated by the drive of the motor 11 and is transmitted to the rack 13, so that the square sleeve 8 slides on the arc plate 7. At the same time, the square sleeve 8 drives the spot welder 10 to move through the transmission of the cylinder 9. Since the placement table is located at the center of the arc plate 7, the spot welder 10 can be rotated and moved with the diamond tool 18 as the center of the circle.
[0044] In summary, the diamond tool 18 can be welded in multiple directions.
[0045] The collection box 15 is used to store the diamond tools 18 after welding.
[0046] The observation window 17 on the box door 16 facilitates the staff to observe the welding condition of the diamond tool 18 .
[0047] The technical progress achieved by the present invention compared with the prior art is that the diamond tool 18 can be welded at multiple angles through the cooperation of various components, thereby improving the processing efficiency, and the structure is simple and the practicability is higher.
Claims
1. A welding device for producing diamond tools, characterized in that: It comprises a diamond tool welding machine body (1), a tilt adjustment mechanism, a movement adjustment mechanism, a welding mechanism and a control module (14); The diamond tool welding machine body (1) is provided with a partition (2), the top of the partition (2) is fixedly connected to a placement table (3), the top of the placement table (3) is provided with a fixture (4), a diamond tool (18) is clamped and fixed in the fixture (4), the tilt adjustment mechanism is arranged on the placement table (3), the movement adjustment mechanism is connected to the tilt adjustment mechanism, the welding mechanism is connected to the movement adjustment mechanism, the control module is arranged on the diamond tool welding machine body (1), and the tilt adjustment mechanism, the movement adjustment mechanism and the welding mechanism are all connected to the control module; The tilt adjustment mechanism comprises a motor (5), a transmission rod (6) and an arc plate (7); the transmission rod (6) is rotatably connected to the placement table (3); the transmission rod (6) is fixedly connected to the arc plate (7); the transmission rod (6) is rotatably connected to the diamond tool welding machine body (1) and one end of the transmission rod (6) passes through the diamond tool welding machine body (1).
2. A welding device for producing diamond tools according to claim 1, characterized in that: The motor 1 (5) is fixedly mounted on the diamond tool welding machine body (1), and the output end of the motor 1 (5) is fixedly connected to one end of the transmission rod (6).
3. A welding device for producing diamond tools according to claim 1, characterized in that: The movable adjustment mechanism comprises a square sleeve (8), a second motor (11), a gear (12) and a rack (13); the square sleeve (8) is slidably sleeved on the arc plate (7).
4. A welding device for producing diamond tools according to claim 3, characterized in that: A second motor (11) is fixedly installed in the square sleeve (8); a gear (12) is fixedly connected to the output end of the second motor (11); a rack (13) is meshedly connected to the gear (12); and the rack (13) is fixedly connected to the arc plate (7).
5. A welding device for producing diamond tools according to claim 3, characterized in that: The welding mechanism comprises a cylinder (9) and a spot welder (10); the cylinder (9) is fixedly mounted on the square sleeve (8); one end of the cylinder (9) is fixedly mounted with the spot welder (10); the spot welder (10) corresponds to the clamp (4).
6. A welding device for producing diamond tools according to claim 5, characterized in that: The cylinder (9), the second motor (11) and the first motor (5) are all connected to the control module (14).
7. A welding device for producing diamond tools according to claim 1, characterized in that: A collection box (15) is provided inside the diamond tool welding machine body (1).
8. A welding device for producing diamond tools according to claim 1, characterized in that: The diamond tool welding machine body (1) is provided with a box door (16), and the box door (16) is provided with an observation window (17), and the observation window (17) corresponds to the placement table (3).
9. A welding device for producing diamond tools according to claim 4, characterized in that: The arc plate (7) is provided with a groove one, the rack (13) is fixedly installed in the groove one, and the rack (13) is adapted to the arc plate (7).
10. A welding device for producing diamond tools according to claim 1, characterized in that: The placement platform (3) is located at the center of the arc plate (7).