Multi-station efficient rotary cutting device

Abstract

The utility model discloses a multi-station efficient rotary cutting device, and relates to the technical field of aluminum material machining, in particular to a multi-station efficient rotary cutting device which comprises a rack and an aluminum plate workpiece, a three-axis machine tool is installed on the rack, a rotary cutting mechanism is installed on the three-axis machine tool, and a rotary disc is installed on the rack. A rotating mechanism is arranged on the rack and used for adjusting the position angle of a station, a station mechanism is arranged on the rotating disc and used for driving an aluminum plate workpiece, the rotating mechanism comprises a driving assembly and a driving assembly, the driving assembly comprises a shaft frame fixed to the rear end of the top of the rack, a servo motor is installed at the rear end of the shaft frame, and a driving bevel gear is installed at the output end of the servo motor; the problems that in the scheme, revolution of each station can only be achieved through rotation of a workbench, the stations cannot rotate, the position angle of a workpiece on each station cannot be adjusted in a rotating mode when different faces of the workpiece are rotationally cut, the position angle of the workpiece needs to be manually changed again, and then the machining efficiency is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing, in particular to a multi-station high-efficiency rotary cutting device. Background Art

[0002] Aluminum is a product made of aluminum and other alloy elements. It is usually processed into castings, forgings, foils, plates, strips, tubes, bars, profiles, etc., and then made through cold bending, sawing, drilling, assembly, coloring and other processes.

[0003] After checking the publication (announcement) number: CN116727890A, a multi-station high-efficiency rotary cutting device for aluminum processing is disclosed. This technology discloses "the effect of multiple stations can be achieved by designing four placement blocks, so that during processing, the four aluminum materials are moved to the bottom of the laser cutting gun for rotary cutting in turn by controlling the second motor, and the aluminum materials that have been rotary cut can be removed manually and new aluminum materials can be placed during rotary cutting." The technical scheme has "the device can realize the function of continuing to rotary cut the aluminum materials while placing and removing the aluminum materials, so that the device can avoid being in a standby state for a long time, thereby increasing the processing efficiency" and other technical effects;

[0004] However, each workstation in the above scheme can only realize orbital revolution by rotating the worktable, and the workstation itself cannot realize self-rotation, resulting in that the workpiece on each workstation cannot be rotated to adjust the position angle when peeling different surfaces, and the workpiece needs to be manually repositioned, thereby reducing the processing efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a multi-station high-efficiency rotary cutting device, which has the characteristics of controlling the rotation of two groups of stations through a group of motors, and automatically moving the aluminum plate workpiece through the station mechanism so that it can be cut into an arc surface through the rotary cutting mechanism.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a multi-station high-efficiency peeling device, including a frame and an aluminum plate workpiece, a three-axis machine tool is installed on the frame, a peeling mechanism is installed on the three-axis machine tool, a turntable is installed on the frame, a rotating mechanism is provided on the frame and is used to adjust the position angle of the station, a station mechanism is provided on the turntable and is used to drive the aluminum plate workpiece, and the rotating mechanism includes:

[0007] The driving assembly includes a shaft frame fixed to the rear end of the top of the frame, a servo motor is installed at the rear end of the shaft frame, and an active bevel gear is installed at the output end of the servo motor;

[0008] The execution assembly comprises a rotating shaft which is installed at two ends of the rotating disk for penetrating rotation, and a driven bevel gear is installed on the outer wall of the lower end of the rotating shaft.

[0009] Preferably, the station mechanism comprises:

[0010] The adjustment component includes a base fixed to the upper end of the rotating shaft, an electric guide rail and a linear guide rail are respectively installed on both sides of the top of the base, a base is installed between the upper part of the electric guide rail and the upper part of the linear guide rail, and two corners of the base are respectively pivotally connected to the slider on the electric guide rail and the slider on the linear guide rail;

[0011] The fixture assembly includes a pneumatic clamp mounted on top of a base and used to fix an aluminum plate workpiece.

[0012] Preferably, the adjustment assembly further comprises a support block fixed to the top of the base, and the top of the support block fits with the bottom of the base.

[0013] Preferably, the fixing assembly further comprises a clamping plate fixed to the output end of the pneumatic clamp.

[0014] Preferably, a layer of silicone rubber sheet is fixed to the bottom surface of the clamping plate.

[0015] Preferably, a controller is installed on the three-axis machine tool, and the inner upper end of the frame is connected to the turntable through a divider.

[0016] Beneficial Effects

[0017] The utility model provides a multi-station high-efficiency rotary cutting device. Compared with the prior art, it has the following advantages:

[0018] Beneficial effects:

[0019] (1) The divider is used to control the turntable to rotate 180° clockwise, so that the actuator assembly at one end of the turntable contacts the driving assembly, and the output end of the servo motor drives the active bevel gear to rotate. The active bevel gear drives the station mechanism on the rotating shaft to rotate through the driven bevel gear, thereby controlling the station mechanism to rotate. In addition, the divider is used to control the turntable to rotate 180° counterclockwise, so that the actuator assembly at the other end contacts the driving assembly, thereby controlling the station mechanism at the other end to rotate. When the station mechanism at one end is working, the station mechanism at the other end is in standby state, so that loading and unloading can be carried out, thereby improving processing efficiency.

[0020] (2) After the aluminum plate workpiece is fixed on the base by the fixing assembly, the base is driven to move by the slider on the electric guide rail. At the same time, the other end of the base drives the slider on the linear guide rail to move, so that the base rotates during the movement, so that the peeling mechanism can cut the aluminum plate workpiece fixed on the base into an arc surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2It is a structural schematic diagram of the rear end of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the station mechanism in the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the execution assembly at the bottom of the turntable in the utility model;

[0025] Figure 5 It is a structural schematic diagram of the driving component in the utility model.

[0026] In the figure: 1. frame; 2. three-axis machine tool; 3. peeling mechanism; 4. turntable; 5. rotating mechanism; 51. driving assembly; 511. shaft frame; 512. servo motor; 513. active bevel gear; 52. execution assembly; 521. rotating shaft; 522. driven bevel gear; 6. station mechanism; 61. adjustment assembly; 611. base; 612. electric guide rail; 613. linear guide rail; 614. base; 615. support block; 62. fixing assembly; 621. pneumatic clamp; 622. clamp; 7. controller; 8. aluminum plate workpiece. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution for a multi-station high-efficiency peeling device: a multi-station high-efficiency peeling device, comprising a frame 1 and an aluminum plate workpiece 8, a three-axis machine tool 2 is installed on the frame 1, a peeling mechanism 3 is installed on the three-axis machine tool 2, a turntable 4 is installed on the frame 1, a rotating mechanism 5 is arranged on the frame 1 and is used to adjust the position angle of the station, a station mechanism 6 is arranged on the turntable 4 and is used to drive the aluminum plate workpiece 8, and the rotating mechanism 5 includes:

[0029] The driving assembly 51 includes a shaft frame 511 fixed to the top rear end of the frame 1, a servo motor 512 is installed at the rear end of the shaft frame 511, and a driving bevel gear 513 is installed at the output end of the servo motor 512;

[0030] The actuator assembly 52 includes a rotating shaft 521 which is rotatably installed at both ends of the rotating disk 4 , and a driven bevel gear 522 is installed on the outer wall of the lower end of the rotating shaft 521 .

[0031] In this embodiment, the divider is used to control the turntable 4 to rotate 180° clockwise, so that the actuator 52 at one end of the turntable 4 contacts the drive assembly 51, and the active bevel gear 513 is driven to rotate by the output end of the servo motor 512. The active bevel gear 513 drives the workstation mechanism 6 on the rotating shaft 521 to rotate through the driven bevel gear 522, thereby controlling the workstation mechanism 6 to rotate on its own; and, the divider is used to control the turntable 4 to rotate 180° counterclockwise, so that the actuator 52 at the other end contacts the drive assembly 51, thereby controlling the workstation mechanism 6 at the other end to rotate on its own; when the workstation mechanism 6 at one end is working, the workstation mechanism 6 at the other end is in standby state, and loading and unloading can be carried out, thereby improving processing efficiency.

[0032] Specifically, the workstation mechanism 6 includes:

[0033] The adjustment assembly 61 includes a base 611 fixed to the upper end of the rotating shaft 521, an electric guide rail 612 and a linear guide rail 613 are respectively installed on both sides of the top of the base 611, a base 614 is installed between the upper part of the electric guide rail 612 and the upper part of the linear guide rail 613, and two corners of the base 614 are respectively pivotally connected to the slider on the electric guide rail 612 and the slider on the linear guide rail 613;

[0034] The fixing assembly 62 includes a pneumatic clamp 621 installed on the top of the base 614 and is used to fix the aluminum plate workpiece 8.

[0035] In this embodiment, after the aluminum plate workpiece 8 is fixed on the base 614 by the fixing component 62, the base 614 is driven to move by the slider on the electric guide rail 612, and at the same time, the other end of the base 614 will drive the slider on the linear guide rail 613 to move, so that the base 614 rotates during the movement, so that the rotary cutting mechanism 3 can cut the aluminum plate workpiece 8 fixed on the base 614 into an arc surface.

[0036] Specifically, the adjustment assembly 61 further includes a support block 615 fixed to the top of the base 611 , and the top of the support block 615 is in contact with the bottom of the base 614 .

[0037] In this embodiment, the base 614 can be supported by the supporting block 615 during the movement.

[0038] Specifically, the fixing assembly 62 further includes a clamping plate 622 fixed to the output end of the pneumatic clamp 621 , and a layer of silicone rubber plate is fixed to the bottom surface of the clamping plate 622 .

[0039] In this embodiment, damage to the aluminum plate workpiece 8 caused by the clamping plate 622 can be avoided.

[0040] Specifically, a controller 7 is installed on the three-axis machine tool 2, and the inner upper end of the frame 1 is connected to the turntable 4 through a divider.

[0041] In this embodiment, the rotary cutting mechanism 3 can be controlled by the controller 7 to a desired position for rotary cutting.

[0042] The working principle and use process of the utility model are as follows: first, the aluminum plate workpiece 8 is fixed on the base 614 through the fixing component 62, and the turntable 4 is controlled to rotate 180° clockwise through the divider, so that the actuator component 52 at one end of the turntable 4 contacts the driving component 51, and the active bevel gear 513 is driven to rotate through the output end of the servo motor 512, and the active bevel gear 513 drives the station mechanism 6 on the rotating shaft 521 to rotate through the driven bevel gear 522, so that the station mechanism 6 can be controlled to rotate, so as to adjust the aluminum plate workpiece 8 to a suitable processing angle; then, the controller 7 controls the peeling mechanism 3 to rotate the outer end of the aluminum plate workpiece 8 Cutting, and the base 614 is driven to move by the slider on the electric guide rail 612, and at the same time, the other end of the base 614 will drive the slider on the linear guide rail 613 to move, so that the base 614 rotates during the movement, so that the peeling mechanism 3 can cut the aluminum plate workpiece 8 fixed on the base 614 into an arc surface; after the processing is completed, the divider is used to control the turntable 4 to rotate 180° counterclockwise, so that the actuator component 52 at the other end can contact with the drive component 51, thereby controlling the work station mechanism 6 at the other end to rotate; when the work station mechanism 6 at one end is working, the work station mechanism 6 at the other end is in standby state, and loading and unloading can be carried out, thereby improving the processing efficiency.

[0043] The model of the motor is: EDSMT-2T110-020A. As it adopts existing mature technology products, it will not be elaborated in detail here. All the electrical components appearing in this article are connected to the external main controller and 220V AC power.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station high-efficiency peeling device, comprising a frame (1) and an aluminum plate workpiece (8), wherein a three-axis machine tool (2) is mounted on the frame (1), a peeling mechanism (3) is mounted on the three-axis machine tool (2), and a turntable (4) is mounted on the frame (1), characterized in that: The frame (1) is provided with a rotating mechanism (5) for adjusting the position angle of the workstation, the turntable (4) is provided with a workstation mechanism (6) for driving the aluminum plate workpiece (8), and the rotating mechanism (5) comprises: A driving assembly (51) comprises a shaft frame (511) fixed to the top rear end of the frame (1), a servo motor (512) is installed at the rear end of the shaft frame (511), and a driving bevel gear (513) is installed at the output end of the servo motor (512); The actuator assembly (52) comprises a rotating shaft (521) which penetrates and is rotatably mounted at both ends of the rotating disk (4), and a driven bevel gear (522) is mounted on the outer wall of the lower end of the rotating shaft (521).

2. A multi-station high-efficiency peeling device according to claim 1, characterized in that: The workstation mechanism (6) comprises: The adjustment assembly (61) comprises a base (611) fixed to the upper end of the rotating shaft (521), an electric guide rail (612) and a linear guide rail (613) are respectively installed on both sides of the top of the base (611), a base (614) is installed between the upper part of the electric guide rail (612) and the upper part of the linear guide rail (613), and two corners of the base (614) are respectively pivotally connected to the slider on the electric guide rail (612) and the slider on the linear guide rail (613); The fixing assembly (62) includes a pneumatic clamp (621) mounted on the top of the base (614) and is used to fix the aluminum plate workpiece (8).

3. A multi-station high-efficiency peeling device according to claim 2, characterized in that: The adjustment assembly (61) further comprises a support block (615) fixed on the top of the base (611), and the top of the support block (615) is in contact with the bottom of the base (614).

4. The multi-station high-efficiency peeling device according to claim 2, characterized in that: The fixing assembly (62) further comprises a clamping plate (622) fixed to the output end of the pneumatic clamp (621).

5. The multi-station high-efficiency peeling device according to claim 4, characterized in that: A layer of silicone rubber plate is fixed to the bottom surface of the clamping plate (622).

6. The multi-station high-efficiency peeling device according to claim 1, characterized in that: A controller (7) is installed on the three-axis machine tool (2), and the inner upper end of the frame (1) is connected to the turntable (4) via a divider.

Images