Switch tie bolt shot blasting tool

By designing a snap-blasting bolt shot blasting tool with liftable brackets and built-in electric push rods, the problems of cushioning and incomplete shot blasting in the prior art are solved, and efficient and comprehensive bolt surface treatment is achieved.

CN222449861UActive Publication Date: 2025-02-11LINZHOU PUBLIC SERVICE RAILWAY EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421261559.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When handling bolts of different specifications, existing bolt shot blasting tools need to be replaced, and the width of all bolt installation positions cannot be adjusted at the same time, resulting in slow replacement speed, low working efficiency, and insufficient shot blasting.

Method used

A shot blasting tool for the blasting of the pillow bolt is designed, using a liftable bracket and a built-in electric push rod. Through the expansion and contraction of the electric push rod and the movement of the bracket, the all-round shot blasting of the pillow bolt is achieved.

Benefits of technology

It improves work efficiency, ensures the comprehensiveness of the surface treatment of the fork bolts, simplifies the structure and use process of the tooling, and improves the continuity and convenience of processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222449861U_ABST
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Abstract

The utility model discloses a shot blasting tool for a switch tie bolt, which comprises an outer cylinder and an inner rod, and a partition plate is fixedly mounted in the outer cylinder. The shot blasting device has the beneficial effects that the liftable bracket is adopted, when shot blasting is carried out on the switch tie bolt, the switch tie bolt can penetrate through the mounting hole, so that a screw cap of the switch tie bolt is propped against the top surface of the mounting frame, and then, the shot blasting device can be hung in a shot blasting machine for shot blasting; the top surface and the side wall of the screw cap of the switch tie bolt and the surface of the switch tie bolt penetrating through the mounting hole are subjected to shot blasting, then the electric push rod shrinks, the bracket is pulled to move upwards, the switch tie bolt is pushed to move upwards by a certain height, at the moment, the surface of the switch tie bolt and the bottom surface of the screw cap shielded by the mounting hole are exposed, and shot blasting can be continued; according to the device, all-directional shot blasting treatment can be conducted on the switch tie bolt through stretching and retracting of the electric push rod, surface treatment of the switch tie bolt is more comprehensive, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt shot blasting tooling, in particular to a switch sleeper bolt shot blasting tooling. Background Art

[0002] Switch sleepers are special sleepers used on railway turnouts, mainly used at turnout traction points. The turnout electrical conversion rods can be placed inside the sleepers, which is beneficial for large machine maintenance operations. Switch sleepers are installed and fixed by bolts. Since domestic track specifications are unified, the specifications of switch sleepers and the bolts used are also relatively unified.

[0003] After searching, it was found that the publication number is CN217225120U, and the name is a universal bolt shot blasting and rust removal tool. The application proposes that the existing universal bolt shot blasting and rust removal tool needs to be replaced with a tool of corresponding size before rust removal of bolts of different batches and specifications. The replacement is troublesome, and the width of all bolt installation positions on the tool cannot be adjusted at the same time to accommodate bolts of different specifications. The replacement speed is slow, the work efficiency is low, and the number of bolts placed at the same time is small, and the energy utilization rate is poor. A universal bolt shot blasting tool is designed, but when installing the bolts, it will cause surface obstruction to the bolts to varying degrees, resulting in incomplete shot blasting and affecting the shot blasting efficiency. Further improvements can be made.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a switch sleeper bolt shot blasting tool, which has the advantages of high working efficiency, simple and practical structure, and thus solves the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of high working efficiency, simple structure and practicality, the specific technical solutions adopted by the utility model are as follows:

[0009] A switch sleeper bolt shot blasting tool comprises an outer cylinder and an inner rod, a partition is fixedly installed inside the outer cylinder, and an electric push rod is fixedly installed on the bottom surface of the partition, and the inner rod is fixedly suspended on the bottom surface of the moving rod of the electric push rod, a slide groove is provided on the outer wall of the outer cylinder, and a bracket is slidably inserted in the slide groove, and one end of the bracket is fixedly connected to the inner rod, a mounting frame is fixedly connected to the outer wall of the outer cylinder above the bracket, and a mounting hole is vertically penetrated on the surface of the mounting frame, the electric push rod is used in conjunction with a remote control, and the output end of the remote control is wirelessly connected to the input end of the electric push rod, and a battery is fixedly installed on the top surface of the partition.

[0010] Furthermore, the mounting frames are arranged in multiple groups at equal intervals from top to bottom, and the mounting frames are installed at multiple angles along the central axis of the outer cylinder.

[0011] Furthermore, there are a plurality of mounting holes distributed at equal intervals, and the diameter of the mounting holes is larger than the outer diameter of the switch sleeper bolts, and the diameter of the mounting holes is smaller than the outer diameter of the nuts of the switch sleeper bolts.

[0012] Furthermore, the width of the slide groove is the same as the width of the bracket, and the surface of the bracket is densely provided with through holes, and the diameter of the through holes is smaller than the outer diameter of the switch sleeper bolts.

[0013] Furthermore, the number of the brackets is the same as the number of the mounting frames, and the brackets are located directly below the mounting frames.

[0014] Furthermore, the top surface of the outer cylinder is rotatably connected to a suspension rod via a swivel connection seat, and the top surface of the suspension rod is fixedly connected to a suspension ring.

[0015] Furthermore, a bottom hole is formed through the bottom surface of the outer cylinder.

[0016] Furthermore, the stroke of the electric push rod is greater than the thickness of the mounting frame.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides a shot blasting tool for turnout sleeper bolts, which has the following beneficial effects:

[0019] (1) The utility model adopts a liftable bracket. When the switch sleeper bolts are shot blasted, the switch sleeper bolts can be passed through the mounting holes so that the nuts of the switch sleeper bolts abut against the top surface of the mounting bracket. Subsequently, the device can be hung inside the shot blasting machine for shot blasting. The top surface of the nuts of the switch sleeper bolts and the side walls and the surface of the switch sleeper bolts passing through the mounting holes are shot blasted. Subsequently, the electric push rod is retracted to pull the bracket upward and push the switch sleeper bolts up to a certain height. At this time, the surface of the switch sleeper bolts and the bottom surface of the nuts blocked by the mounting holes are exposed, and shot blasting can be continued until the surface of the switch sleeper bolts is fully shot blasted. The device can perform all-round shot blasting on the switch sleeper bolts through the extension and retraction of the electric push rod. The surface treatment of the switch sleeper bolts is more comprehensive, thereby improving work efficiency.

[0020] (2) The utility model adopts a built-in electric push rod and a battery. The battery supplies power to the electric push rod. The electric push rod is synchronously equipped with a remote control. The staff can remotely control the retraction of the electric push rod from the outside of the shot blasting machine, which improves the continuity of processing and the convenience of use. At the same time, the outer cylinder protects the electric push rod and the battery to avoid damage during shot blasting. The overall structure is simple and practical, which improves the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the external structure of a switch tie bolt shot blasting tooling proposed by the utility model;

[0023] Figure 2 It is a schematic diagram of the internal structure of a shot blasting tool for turnout sleeper bolts proposed by the utility model;

[0024] Figure 3 It is an enlarged view of the A node of a switch tie bolt shot blasting tool proposed by the utility model;

[0025] Figure 4 It is a structural schematic diagram of the bracket proposed by the utility model.

[0026] In the figure:

[0027] 1. Outer tube; 2. Inner rod; 3. Mounting frame; 4. Bracket; 5. Electric push rod; 6. Suspension rod; 7. Suspension ring; 8. Bottom hole; 9. Mounting hole; 10. Through hole; 11. Slide groove; 12. Rotating connection seat; 13. Battery; 14. Partition. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, a shot blasting tool for switch tie bolts is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, a shot blasting tool for switch sleeper bolts according to an embodiment of the utility model comprises an outer cylinder 1 and an inner rod 2, a partition 14 is fixedly installed inside the outer cylinder 1, and an electric push rod 5 is fixedly installed on the bottom surface of the partition 14, and the inner rod 2 is fixedly hoisted on the bottom surface of the moving rod of the electric push rod 5, a slide groove 11 is provided on the outer wall of the outer cylinder 1, and a bracket 4 is slidably inserted in the slide groove 11, and one end of the bracket 4 is fixedly connected to the inner rod 2, and a mounting frame 3 is fixedly connected to the outer wall of the outer cylinder 1 above the bracket 4, and a mounting hole 9 is vertically penetrated through the surface of the mounting frame 3, the electric push rod 5 is used in conjunction with a remote control, and the output end of the remote control is wirelessly connected to the input end of the electric push rod 5, and a battery 13 is fixedly installed on the top surface of the partition 14, which is a common remote control structure. When the switch sleeper bolts are shot blasted, the switch sleeper bolts can be passed through the mounting hole 9 so that the nut of the switch sleeper bolts abuts against the top surface of the mounting frame 3, and then the device can be hung on the shot blasting machine. Shot blasting is carried out inside the machine, and the top surface of the nut of the switch sleeper bolt and the side wall and the surface of the switch sleeper bolt passing through the mounting hole 9 are shot blasted. Subsequently, the electric push rod 5 is retracted, pulling the bracket 4 upward, and pushing the switch sleeper bolt to move up a certain height. At this time, the surface of the switch sleeper bolt and the bottom surface of the nut blocked by the mounting hole 9 are exposed, and shot blasting can continue until the surface of the switch sleeper bolt is fully shot blasted. The device can perform all-round shot blasting on the switch sleeper bolt through the extension and contraction of the electric push rod 5. The surface treatment of the switch sleeper bolt is more comprehensive, which improves work efficiency. At the same time, the battery 13 supplies power to the electric push rod 5, and the electric push rod 5 is synchronously equipped with a remote control. The staff can remotely control the contraction of the electric push rod 5 outside the shot blasting machine, which improves the continuity of processing and the convenience of use. At the same time, the outer cylinder 1 protects the electric push rod 5 and the battery 13 to avoid damage during shot blasting. The overall structure is simple and practical, which improves the convenience of use.

[0031] In one embodiment, multiple groups of mounting frames 3 are arranged at equal intervals from top to bottom, and the mounting frames 3 are installed at multiple angles along the central axis of the outer cylinder 1 to increase the loading capacity and thus improve the processing efficiency.

[0032] In one embodiment, there are multiple mounting holes 9 distributed at equal intervals, and the diameter of the mounting holes 9 is larger than the outer diameter of the switch tie bolts, and the diameter of the mounting holes 9 is smaller than the outer diameter of the nuts of the switch tie bolts, so as to facilitate the installation of the switch tie bolts.

[0033] In one embodiment, the width of the slide groove 11 is the same as the width of the bracket 4, and the surface of the bracket 4 is densely provided with through holes 10, and the diameter of the through holes 10 is smaller than the outer diameter of the switch sleeper bolts. The through holes 10 facilitate the passage of shot blasting to avoid affecting the shot blasting process.

[0034] In one embodiment, the number of brackets 4 is the same as the number of mounting frames 3, and the brackets 4 are located directly below the mounting frames 3 to facilitate lifting of the turnout sleeper bolts.

[0035] In one embodiment, the top surface of the outer cylinder 1 is rotatably connected to the suspension rod 6 via a rotatable connection seat 12, and the top surface of the suspension rod 6 is fixedly connected to a suspension ring 7, which is convenient for lifting. The rotatable connection seat 12 facilitates the axial rotation of the outer cylinder 1.

[0036] In one embodiment, a bottom hole 8 is formed through the bottom surface of the outer cylinder 1 , and the bottom hole 8 is convenient for discharging the shot blasting that mistakenly enters the inner part of the outer cylinder 1 .

[0037] In one embodiment, the stroke of the electric push rod 5 is greater than the thickness of the mounting frame 3, ensuring that the upward movement distance of the switch tie bolt is greater than the shielding distance of the mounting hole 9.

[0038] Working principle:

[0039] When the switch sleeper bolts are shot blasted, the switch sleeper bolts can be passed through the mounting holes 9 so that the nuts of the switch sleeper bolts abut against the top surface of the mounting frame 3. Subsequently, the device can be hung inside the shot blasting machine for shot blasting. The top surface and side wall of the nuts of the switch sleeper bolts and the surface of the mounting holes 9 through which the switch sleeper bolts pass are shot blasted. Subsequently, the electric push rod 5 is retracted, pulling the bracket 4 upward to push the switch sleeper bolts up a certain height. At this time, the surface of the switch sleeper bolts and the bottom surface of the nuts blocked by the mounting holes 9 are exposed, and shot blasting can be continued until the switch sleeper bolts are fully The surface of the bolt is shot blasted. The device can perform all-round shot blasting on the switch sleeper bolts through the extension and retraction of the electric push rod 5. The surface treatment of the switch sleeper bolts is more comprehensive, which improves work efficiency. At the same time, the battery 13 supplies power to the electric push rod 5. The electric push rod 5 is synchronously equipped with a remote control. The staff can remotely control the contraction of the electric push rod 5 outside the shot blasting machine, which improves the continuity of processing and the convenience of use. At the same time, the outer cylinder 1 protects the electric push rod 5 and the battery 13 to avoid damage during shot blasting. The overall structure is simple and practical, which improves the convenience of use.

[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shot blasting tool for turnout sleeper bolts, characterized in that: The invention comprises an outer cylinder (1) and an inner rod (2), wherein a partition (14) is fixedly installed inside the outer cylinder (1), and an electric push rod (5) is fixedly installed on the bottom surface of the partition (14), and the inner rod (2) is fixedly suspended on the bottom surface of the moving rod of the electric push rod (5), a sliding groove (11) is provided on the outer wall of the outer cylinder (1), and a bracket (4) is slidably inserted inside the sliding groove (11), and one end of the bracket (4) is fixedly connected to the inner rod (2), and a mounting frame (3) is fixedly connected to the outer wall of the outer cylinder (1) above the bracket (4), and a mounting hole (9) is vertically penetrated on the surface of the mounting frame (3), the electric push rod (5) is used in conjunction with a remote controller, and the output end of the remote controller is wirelessly connected to the input end of the electric push rod (5), and a storage battery (13) is fixedly installed on the top surface of the partition (14).

2. A switch tie bolt shot blasting tool according to claim 1, characterized in that: The mounting frames (3) are arranged in multiple groups at equal intervals from top to bottom, and the mounting frames (3) are installed at multiple angles along the central axis of the outer cylinder (1).

3. A switch tie bolt shot blasting tool according to claim 1, characterized in that: A plurality of mounting holes (9) are distributed at equal intervals, and the diameter of the mounting holes (9) is larger than the outer diameter of the turnout sleeper bolt, and the diameter of the mounting holes (9) is smaller than the outer diameter of the nut of the turnout sleeper bolt.

4. A switch tie bolt shot blasting tool according to claim 1, characterized in that: The width of the slide groove (11) is the same as the width of the bracket (4), and the surface of the bracket (4) is densely provided with through holes (10), and the diameter of the through holes (10) is smaller than the outer diameter of the turnout sleeper bolts.

5. The shot blasting tool for switch tie bolts according to claim 1, characterized in that: The number of the brackets (4) is the same as the number of the mounting frames (3), and the brackets (4) are located directly below the mounting frames (3).

6. A switch tie bolt shot blasting tool according to claim 1, characterized in that: The top surface of the outer cylinder (1) is rotatably connected to a suspension rod (6) via a rotatable connection seat (12), and the top surface of the suspension rod (6) is fixedly connected to a suspension ring (7).

7. A switch tie bolt shot blasting tool according to claim 1, characterized in that: The bottom surface of the outer cylinder (1) is provided with a bottom hole (8) extending therethrough.

8. The shot blasting tool for switch tie bolts according to claim 1, characterized in that: The stroke of the electric push rod (5) is greater than the thickness of the mounting frame (3).

Citation Information

Patent Citations

  • General shot blasting and rust removing tool for bolts

    CN217225120U