Shot blasting circulating cleaning system
By designing a shot blasting cycle cleaning system, using steel ball ejection and vibration separation technology, the workpiece is efficiently cleaned and the recycling of steel balls is realized, which solves the problems of low efficiency and health threats of traditional cleaning methods.
Patent Information
- Application Number
- CN202421175242.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Traditional workpiece surface cleaning methods are inefficient, workload is high, time-consuming and labor-intensive, and pose a threat to workers' physical health.
A shot blasting circulation cleaning system is designed to clean the workpiece through a steel blast ejection mechanism, and the steel blasting is separated by a vibration separation mechanism, and the efficient recycling and recycling of steel blasting is achieved through a circulation conveying line and a magnetic separator.
It improves the efficiency of workpiece surface cleaning, reduces workload and time, reduces health risks to workers, and realizes efficient recycling and recycling of steel balls, saving cleaning costs.
Smart Images
Figure CN222449863U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of workpiece surface cleaning, and in particular to a shot blasting circulation cleaning system. Background Art
[0002] In the industrial production process, due to the presence of various pollutants and defects on the workpiece surface, such as rust, grease, oxides, welding slag, etc., these pollutants and defects will affect the quality of the workpiece and the processing effect. Therefore, surface cleaning of the workpiece is a very critical process.
[0003] Traditional methods of surface cleaning rely mainly on manual operations, using brushes, sandpaper or other tools for cleaning. However, this method is inefficient, labor-intensive, time-consuming and labor-intensive, and poses a threat to workers' health.
[0004] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute prior art known to ordinary technicians in this field. Utility Model Content
[0005] In view of at least one of the above technical problems, the present application provides a shot blasting cycle cleaning system that solves the problem that traditional workpiece surface cleaning methods mainly rely on manual operations using brushes, sandpaper or other tools. However, this method is inefficient, labor-intensive, time-consuming and labor-intensive, and poses a threat to workers' health.
[0006] The present invention provides a shot blasting cycle cleaning system, comprising:
[0007] The processing chamber body has a mounting side wall, the mounting side wall includes a first side portion, a vertical portion, and a second side portion, the first side portion and the second side portion are both arranged obliquely relative to the vertical portion, the connection position of the first side portion and the vertical portion is arranged away from the interior of the chamber body, and the connection position of the second side portion and the vertical portion is arranged away from the interior of the chamber body;
[0008] A hanging mechanism, used for hanging the workpiece and placing it in the processing chamber;
[0009] The steel shot ejection mechanism includes a first shot blasting assembly, a second shot blasting assembly, and a third shot blasting assembly, wherein the first shot blasting assembly is arranged on the first side portion, the second shot blasting assembly is arranged on the vertical portion, and the third shot blasting assembly is arranged on the second side portion;
[0010] The vibration separation mechanism is provided on one side of the lower part of the processing chamber and is used to separate the steel shots;
[0011] The circulation mechanism includes a circulation conveyor line, a magnetic separator and a material separation funnel. The magnetic separator is arranged on one side of the processing bin. One end of the circulation conveyor line is connected to the vibration separation mechanism, and the other end of the circulation conveyor line is connected to the magnetic separator. The material separation funnel is connected to the magnetic separator and the steel shot ejection mechanism respectively.
[0012] Compared with the existing technology, this device uses a steel shot ejection mechanism to perform multi-angle surface cleaning on the workpiece hung in the processing bin, and then the resulting mixture enters the vibration separation mechanism for separation. The vibration separation mechanism screens out the steel shots and re-transports the steel shots to the magnetic separator through the circulating conveyor line. After the magnetic separator separates the steel shots again, they are divided into the steel shot ejection mechanism through the dividing funnel and re-ejected. In this way, the steel shots can be recovered and recycled more efficiently, with high cleaning efficiency, saving time and effort.
[0013] In some possible implementations, the circulation mechanism further includes three connecting pipes, and the distribution funnel is connected to the first shot blasting assembly, the second shot blasting assembly, and the third shot blasting assembly respectively through the three connecting pipes.
[0014] In some possible implementations, the vibration separation mechanism includes a base frame, a vibration assembly and a separation assembly. The base frame is located on the lower side of the processing chamber body, the vibration assembly is connected to the base frame, and the separation assembly is arranged in the vibration assembly.
[0015] In some possible implementations, the vibration assembly includes a shell, a spring, a connecting plate, a mounting plate and a vibration motor. There are four springs. The shell is connected to the base frame through the springs. The shell is provided with a feed port and multiple discharge ports. The discharge port is connected to a discharge channel. One of the multiple discharge channels is connected to a circulating conveyor line. There are two connecting plates and they are arranged in parallel on the shell. The mounting plate is connected to the connecting plate. The vibration motor is arranged on the mounting plate.
[0016] In some possible implementations, the separation assembly includes a first separation screen, a second separation screen, a third separation screen and a fourth separation screen arranged in parallel in the shell, the first separation screen is arranged close to the feed port, and the first separation screen, the second separation screen, the third separation screen and the fourth separation screen are all connected to the lower material channel.
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0019] Figure 1This is a schematic structural diagram of the shot blasting cycle cleaning system shown in an embodiment of the present application;
[0020] Figure 2 for Figure 1 Schematic structural diagram of the medium vibration separation mechanism;
[0021] Figure 3 for Figure 2 Schematic diagram of the structure of the separation component;
[0022] Wherein, the accompanying drawings are marked as follows:
[0023] 100. Processing chamber; 110. Mounting sidewall; 111. First side portion; 112. Vertical portion; 113. Second side portion; 200. Hanging mechanism; 300. Shot ejection mechanism; 310. First shot blasting assembly; 320. Second shot blasting assembly; 330. Third shot blasting assembly; 400. Vibration separation mechanism; 410. Base frame; 420. Vibration assembly; 430. Separation assembly; 421. Housing; 422. Spring; 423. Connecting plate; 424. Mounting plate; 425. Vibration motor; 431. First separation screen; 432. Second separation screen; 433. Third separation screen; 434. Fourth separation screen; 500. Circulation mechanism; 510. Circulation conveyor line; 520. Magnetic separator; 530. Material separation hopper; 540. Connecting pipe; DETAILED DESCRIPTION
[0024] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0025] In the description of this application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0026] In the description of this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0027] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only embodiment.
[0028] In the description of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0029] In the embodiments of the present application, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediate medium; and can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.
[0030] In the embodiment of the present application, the first direction corresponds to the X-axis of the spatial coordinate axis (i.e., the left-right direction), the second direction corresponds to the Y-axis of the spatial coordinate axis (i.e., the front-back direction), and the third direction corresponds to the Z-axis of the spatial coordinate axis (i.e., the up-down direction).
[0031] During industrial production, various pollutants and defects, such as rust, grease, oxides, and welding slag, exist on the surface of workpieces. These pollutants and defects can affect the quality and processing results of the workpieces. Therefore, surface cleaning of workpieces is a very critical process. Traditional methods of cleaning workpiece surfaces mainly rely on manual operations, using brushes, sandpaper, or other tools for cleaning. However, this method is inefficient, labor-intensive, time-consuming, and poses a threat to workers' health. Compared with the existing technology, this device uses a steel shot ejection mechanism to perform multi-angle surface cleaning on the workpieces hung in the processing chamber. The resulting mixture then enters a vibrating separation mechanism for separation. The vibrating separation mechanism screens out the steel shots and re-conveys the steel shots to the magnetic separator via a circulating conveyor line. The magnetic separator separates the steel shots again, and then they are divided into a steel shot ejection mechanism through a material separation funnel and re-ejected. In this way, the steel shots can be more efficiently recovered and recycled, with high cleaning efficiency and time-saving and labor-saving.
[0032] Figure 1 This is a schematic structural diagram of the shot blasting cycle cleaning system shown in an embodiment of the present application.
[0033] like Figure 1 As shown, a shot blasting circulation cleaning system of an embodiment of the present application includes: a processing bin body 100, having an installation side wall 110, the installation side wall 110 includes a first side portion 111, a vertical portion 112 and a second side portion 113, the first side portion 111 and the second side portion 113 are both inclined relative to the vertical portion 112, the connection position of the first side portion 111 and the vertical portion 112 is set away from the interior of the bin body, and the connection position of the second side portion 113 and the vertical portion 112 is set away from the interior of the bin body; a hanging mechanism 200, for hanging a workpiece and placing it in the processing bin body 100; a steel shot ejection mechanism 300, including a first shot blasting assembly 310, a second shot blasting assembly 320 and a third shot blasting assembly Component 330, the first shot blasting component 310 is arranged on the first side portion 111, the second shot blasting component 320 is arranged on the vertical portion 112, and the third shot blasting component 330 is arranged on the second side portion 113; the vibration separation mechanism 400 is arranged on the lower side of the processing bin body 100, for separating the steel shots; the circulation mechanism 500 includes a circulation conveyor line 510, a magnetic separator 520 and a material separation funnel 530, the magnetic separator 520 is arranged on one side of the processing bin body 100, one end of the circulation conveyor line 510 is connected to the vibration separation mechanism 400, and the other end of the circulation conveyor line 510 is connected to the magnetic separator 520, and the material separation funnel 530 is respectively connected to the magnetic separator 520 and the steel shot ejection mechanism.
[0034] The first, second, and third shot blasting assemblies 310, 320, and 330 are conventional shot blasting machines and are not specifically limited herein. The first shot blasting assembly 310 is disposed on the first side portion 111, the second shot blasting assembly 320 is disposed on the vertical portion 112, and the third shot blasting assembly 330 is disposed on the second side portion 113. By providing multiple shot blasting assemblies, the workpiece can be sprayed from different directions, improving the cleaning effect and covering a wider cleaning area, ensuring comprehensive cleaning of the workpiece.
[0035] The circulating conveying line 510 is used to transport the steel shots back to the magnetic separator 520. After the magnetic separator 520 separates the steel shots again, they are distributed to the steel shot injection mechanism through the dividing funnel 530 and re-ejected. In this way, only an appropriate amount of steel shots are needed to circulate and clean the workpiece, without too much steel shots, saving cleaning costs.
[0036] The hanging mechanism 200 is a common mechanical structure and is not specifically limited herein. The hanging mechanism 200 is mounted on the processing chamber 100 and partially extends into the processing chamber 100, and is used to hang the workpiece. In some embodiments, the hanging mechanism 200 may include a slide rail, a movable base, and a hanging fixture. The slide rail is mounted on the processing chamber 100, the movable base is slidably connected to the slide rail, and the hanging fixture is mounted on the movable base, and is used to hang the workpiece.
[0037] In some embodiments, the lower portion of the processing chamber 100 is configured to be funnel-shaped to facilitate the discharge of the mixture into the vibration separation mechanism 400 .
[0038] like Figure 1 As shown, in this embodiment, the circulation mechanism 500 further includes three connecting pipes 540 , and the material distribution funnel 530 is connected to the first shot blasting assembly 310 , the second shot blasting assembly 320 and the third shot blasting assembly 330 through the three connecting pipes 540 .
[0039] In some embodiments, a control valve is provided on the connecting pipe 540, so that the steel shots can be distributed to different shot blasting components, thereby improving the flexibility and efficiency of the use of the steel shots.
[0040] In some embodiments, the shot blasting circulation cleaning system may further include a dust suction mechanism, which is connected to the processing bin 100, the vibration separation mechanism 400, and the magnetic separator 520 through a pipe, so that the dust inside the processing bin 100, the vibration separation mechanism 400, and the magnetic separator 520 can be sucked.
[0041] Figure 2 for Figure 1 A schematic structural diagram of the medium vibration separation mechanism 400; Figure 3 for Figure 2 Schematic structural diagram of the separation component 430.
[0042] like Figure 2 As shown, in this embodiment, the vibration separation mechanism 400 includes a base frame 410, a vibration assembly 420 and a separation assembly 430. The base frame 410 is located on the lower side of the processing chamber body 100, the vibration assembly 420 is connected to the base frame 410, and the separation assembly 430 is arranged in the vibration assembly 420.
[0043] like Figure 2 As shown, in this embodiment, the vibration assembly 420 includes a shell 421, a spring 422, a connecting plate 423, a mounting plate 424 and a vibration motor 425. There are four springs 422. The shell 421 is connected to the base frame 410 through the spring 422. The shell 421 is provided with a feed port and multiple discharge ports. The discharge port is connected to a discharge channel. One of the multiple discharge channels is connected to the circulating conveyor line 510. There are two connecting plates 423 and they are arranged in parallel on the shell 421. The mounting plate 424 is connected to the connecting plate 423. The vibration motor 425 is arranged on the mounting plate 424.
[0044] Illustratively, connecting plate 423 is used to enhance the structural strength of housing 421 and facilitate connection to mounting plate 424. Mounting plate 424 provides a stable mounting location for vibration motor 425. Mounting plate 424 is tilted relative to housing 421, proximate to the feed inlet of housing 421. Vibration motor 425 generates vibrations to help separate steel shot and impurities. Specifically, connecting plate 423 has a recessed structure proximate to one side of the feed inlet of housing 421. This recessed structure, when mounted on mounting plate 424, allows vibration motor 425 to be positioned toward the feed inlet of housing 421 when mounted on mounting plate 424. During operation, the vibrations generated by vibration motor 425 are transmitted to housing 421. The amplitude of the vibrations on the feed inlet side of housing 421 is greater than that on the discharge outlet side of housing 421, causing housing 421 to tilt downward from left to right, thereby causing the mixture entering housing 421 to move from left to right and be separated. The vibration motor 425 is arranged on the housing 421 through the connecting plate 423 and the mounting plate 424, so that the vibration can be evenly transmitted to various parts of the housing 421, thereby ensuring the consistency and stability of the separation effect.
[0045] like Figure 3 As shown, in this embodiment, the separation assembly 430 includes a first separation screen 431, a second separation screen 432, a third separation screen 433 and a fourth separation screen 434 arranged in parallel in the outer shell 421. The first separation screen 431 is arranged close to the feed port, and the first separation screen 431, the second separation screen 432, the third separation screen 433 and the fourth separation screen 434 are all connected to the lower material channel.
[0046] Illustratively, the length of the first separation screen 431 is greater than the length of the second separation screen 432, the length of the second separation screen 432 is greater than the length of the third separation screen 433, and the length of the third separation screen 433 is greater than the length of the fourth separation screen 434. The mesh apertures of the first separation screen 431, the second separation screen 432, the third separation screen 433, and the fourth separation screen 434 are all different. The second separation screen 432 is connected to the circulating conveyor line 510 via a feed channel.
[0047] The above are merely preferred embodiments of the present application and do not constitute any form of limitation to the present application. Any person skilled in the art can, without departing from the scope of the technical solution of the present application, use the methods and technical contents disclosed above to make many possible changes and modifications to the technical solution of the present application, or modify it into an equivalent embodiment with equivalent changes. Therefore, all equivalent changes made based on the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be included in the scope of protection of the present application.
Claims
1. A shot blasting cycle cleaning system, characterized in that: include: A processing bin body has a mounting side wall, wherein the mounting side wall includes a first side portion, a vertical portion, and a second side portion, wherein the first side portion and the second side portion are both arranged obliquely relative to the vertical portion, and the connection position of the first side portion and the vertical portion is arranged away from the interior of the bin body, and the connection position of the second side portion and the vertical portion is arranged away from the interior of the bin body; A hanging mechanism, used for hanging the workpiece and placing it in the processing chamber; The steel shot ejection mechanism comprises a first shot blasting assembly, a second shot blasting assembly and a third shot blasting assembly, wherein the first shot blasting assembly is arranged on the first side portion, the second shot blasting assembly is arranged on the vertical portion, and the third shot blasting assembly is arranged on the second side portion; A vibration separation mechanism, arranged at one side of the lower part of the processing bin body, for separating the steel shot; The circulation mechanism includes a circulation conveyor line, a magnetic separator and a material separation funnel. The magnetic separator is arranged on one side of the processing bin body. One end of the circulation conveyor line is connected to the vibration separation mechanism, and the other end of the circulation conveyor line is connected to the magnetic separator. The material separation funnel is respectively connected to the magnetic separator and the steel shot injection mechanism.
2. The shot blasting cycle cleaning system according to claim 1, characterized in that: The circulation mechanism also includes three connecting pipes, and the material distribution funnel is connected to the first shot blasting assembly, the second shot blasting assembly and the third shot blasting assembly respectively through the three connecting pipes.
3. The shot blasting cycle cleaning system according to claim 1, characterized in that: The vibration separation mechanism includes a base frame, a vibration component and a separation component. The base frame is located at one side of the lower part of the processing chamber body. The vibration component is connected to the base frame. The separation component is arranged in the vibration component.
4. The shot blasting cycle cleaning system according to claim 3, characterized in that: The vibration assembly includes a shell, a spring, a connecting plate, a mounting plate and a vibration motor. There are four springs. The shell is connected to the base frame through the springs. The shell is provided with a feed port and multiple discharge ports. The discharge port is connected to a discharge channel. One of the multiple discharge channels is connected to the circulating conveyor line. There are two connecting plates and they are arranged in parallel on the shell. The mounting plate is connected to the connecting plate. The vibration motor is arranged on the mounting plate.
5. The shot blasting cycle cleaning system according to claim 4, characterized in that: The separation assembly includes a first separation screen, a second separation screen, a third separation screen and a fourth separation screen which are arranged in parallel in the shell in sequence, the first separation screen is arranged close to the feed port, and the first separation screen, the second separation screen, the third separation screen and the fourth separation screen are all connected to a discharge channel.