Adjusting device for repairing cutting head of heading machine
By designing a control device for repairing cutting heads for the excavator including slide rails, helical racks, sliders, first motors, worms and second motors, the increase in operation resistance of the cutting heads in mudstone operations and the traditional ones are solved. The maintenance method is difficult to meet the problems of maintenance at different angles, achieving multi-angle adjustment of the cutting head and improving the practicality of the device.
Patent Information
- Application Number
- CN202420951076.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the mudstone operation conditions of the existing boring machine, the cut-off mudstone medium is easily bonded to the surface of the cutting head, increasing the contact area between the cutting head and the medium, resulting in an increase in operation resistance and a serious decrease in operation efficiency. At the same time, traditional maintenance methods are difficult to meet the maintenance needs of different angles.
An adjustment device for repairing cutting head of the excavator is designed, including a slide rail, a helical rack, a slider, a first motor, a worm and a second motor. Through the coordinated arrangement of these components, multiple angles of the cutting head are realized. The inclination adjustment is adjusted, and the practicality of the device is enhanced by the setting of the clamping block and the storage cabinet.
The device can facilitate multi-angle adjustment of the cutting head, reduce working resistance, improve working efficiency, and increase the practicality of the device through the setting of clamping blocks and storage cabinets, and facilitate maintenance and tool management.
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Figure CN222450231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a cutting head repair device for a tunnel boring machine, in particular to an adjusting device for repairing a cutting head for a tunnel boring machine. Background Art
[0002] Roadheaders are widely used in underground space construction fields such as coal mine tunnels, mountain tunnels, and subway tunnels. At present, most domestic cutting heads are imitations of foreign products, and no customized design research on cutting heads has been carried out for different cutting media, resulting in poor adaptability of the cutting heads, inability to effectively break through complex geology, and generally low operating efficiency. Especially in mudstone working conditions, the cut mudstone medium is easily adhered to the surface of the cutting head when it encounters water, forming a "big mud ball", increasing the contact area between the cutting head and the medium, resulting in increased operating resistance of the cutting head and a serious decrease in operating efficiency.
[0003] The existing tunnel boring machine cutting head needs to frequently repair and replace the cutting teeth and tooth holders. The traditional maintenance method is mostly to directly place the cutting head on the clamp. During use, although the clamp can be rotated, in actual use, since the cutting teeth and tooth holders are distributed more on the cutting head, and each is set at a different angle to the outer surface of the cutting head, during actual maintenance and replacement, it is often necessary to adjust different angles so that the maintenance personnel have a better angle state. Simply rotating it is difficult to meet the maintenance needs of different positions. Therefore, there is an urgent need for an adjustment device for repairing the tunnel boring machine cutting head to solve the above-mentioned shortcomings. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides an adjusting device for repairing a cutting head of a roadheader, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an adjustment device for repairing a cutting head of a tunnel boring machine, comprising a maintenance platform, a base is provided on the upper surface of the maintenance platform, a slide rail is provided on the upper surface of the base, a helical rack is provided on the inner side wall of the slide rail, a slider is slidably connected to the inner side wall of the slide rail, a first motor is provided on the inner side wall of the slider, a worm is provided at one end of the output shaft of the first motor, a support barrel is provided on the upper surface of the slider, a second motor is provided on the upper surface of the slider located inside the support barrel, a connecting piece is rotatably connected to the upper end of the support barrel, a self-centering triangular chuck is provided on the upper surface of the connecting piece, a sliding block is slidably connected to the upper surface of the self-centering triangular chuck, a clamping block is fixedly connected to the upper surface of the sliding block by bolts, a control module is provided in front of the slide rail, a storage cabinet is provided on the lower surface of the slide rail, a storage drawer is provided on the inner side wall of the storage cabinet, and a storage slot is provided in front of the storage cabinet.
[0008] Optionally, the slide rail is semicircularly arranged, and the helical rack is semicircularly arranged.
[0009] Optionally, the outer surface of the worm is drivingly connected to the inner wall of the helical rack.
[0010] Optionally, the output end of the second motor is fixedly connected to the inner top wall of the connecting member.
[0011] Optionally, the inner side wall of the clamping block is provided with anti-slip grooves, and the clamping block is provided with three Russias which are evenly distributed in a circular array.
[0012] Optionally, a display screen is provided on the outer surface of the control module, and control buttons are provided on the outer surface of the control module below the display screen.
[0013] Optionally, the storage drawers are provided with a plurality of bars and are evenly distributed in a rectangular array, and the storage cabinets are provided with two and are symmetrically arranged.
[0014] (III) Beneficial effects
[0015] The utility model provides an adjusting device for repairing a cutting head of a tunnel boring machine, which has the following beneficial effects:
[0016] 1. The adjusting device for repairing the cutting head of a roadheader has the effect of facilitating multi-angle inclination adjustment of the cutting head through the arrangement of a slide rail, a bevel gear rack, a slider, a first motor, a worm and a second motor. The slider can be driven to slide inside the slide rail during use to adjust the inclination angle of the cutting head. The horizontal angle of the cutting head can be adjusted through the arrangement of the second motor, thereby achieving the purpose of facilitating multi-angle adjustment of the cutting head.
[0017] 2. This adjusting device for repairing the cutting head of a tunnel boring machine has the effect of improving practicality through the setting of the clamping block and the storage cabinet. Through the setting of the clamping block, the clamping block can be replaced by turning the bolt during use, and the clamping block that matches the outer diameter of the cutting head can be selected for replacement and installation, so that the inner side of the clamping block can fit better, increasing the firmness of the installation. The setting of the storage cabinet can store various maintenance tools and clamping blocks of other inner diameters when in use, thereby achieving the purpose of increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the utility model from the front;
[0020] Figure 3 It is a schematic diagram of the structure of the front section of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the worm and helical rack of the utility model;
[0022] Figure 5 For this utility model Figure 1 Schematic diagram of the structure at A in the middle.
[0023] In the figure: 1. maintenance table; 2. base; 3. slide rail; 4. bevel rack; 5. slider; 6. first motor; 7. worm; 8. support barrel; 9. second motor; 10. connecting piece; 11. self-centering triangular chuck; 12. sliding block; 13. clamping block; 14. bolt; 15. anti-slip groove; 16. control module; 17. display screen; 18. control button; 19. storage cabinet; 20. storage drawer; 21. storage slot. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Example 1
[0026] The utility model provides a technical solution: an adjustment device for repairing a cutting head of a tunnel boring machine, comprising a maintenance platform 1, a base 2 is arranged on the upper surface of the maintenance platform 1, a slide rail 3 is arranged on the upper surface of the base 2, the slide rail 3 is arranged in a semicircular shape, a helical rack 4 is arranged in a semicircular shape, an inner wall of the slide rail 3 is arranged with a helical rack 4, a slider 5 is slidably connected with the inner wall of the slide rail 3, a first motor 6 is arranged on the inner wall of the slider 5, a worm 7 is arranged at one end of the output shaft of the first motor 6, the outer surface of the worm 7 is transmission-connected with the inner wall of the helical rack 4, a support barrel 8 is arranged on the upper surface of the slider 5, a second motor 9 is arranged on the upper surface of the slider 5 and located inside the support barrel 8, and the second motor 9 The output end of the machine 9 is fixedly connected to the inner top wall of the connecting piece 10, the upper end of the supporting barrel 8 is rotatably connected to the connecting piece 10, the upper surface of the connecting piece 10 is provided with a self-centering triangular chuck 11, the upper surface of the self-centering triangular chuck 11 is slidably connected with a sliding block 12, the upper surface of the sliding block 12 is fixedly connected with a clamping block 13 by bolts 14, the inner side wall of the clamping block 13 is provided with anti-slip grooves 15, the clamping block 13 is provided with three Russias and is evenly distributed in a ring array, a control module 16 is provided in front of the slide rail 3, a display screen 17 is provided on the outer surface of the control module 16, and a control button 18 is provided on the outer surface of the control module 16 below the display screen 17.
[0027] In order to facilitate the multi-angle adjustment of the cutting head, as shown in the attached Figures 1 to 5As shown, the present application adopts the following structure. Through the arrangement of the slide rail 3, the bevel gear rack 4, the slider 5, the first motor 6, the worm 7 and the second motor 9, the adjustment device for repairing the cutting head of the tunnel boring machine has the effect of facilitating the multi-angle inclination adjustment of the cutting head. When in use, take the tool from the storage drawer 20, open the sliding block 12 on the upper surface of the self-centering triangular chuck 11, and then place the cutting head to be repaired between the three clamping blocks 13. Then, the cutting head is fixed by the self-centering triangular chuck 11. Through the coordinated arrangement of the bevel gear rack 4, the first motor 6 and the worm 7, the appearance of the control module 16 is controlled. When the display screen 17 and the control button 18 on the surface control the first motor 6 to work, the worm 7 can be driven to rotate. Through the transmission effect of the worm 7 and the sun bevel rack 4, the slider 5 can be driven to slide inside the slide rail 3 during use, thereby adjusting the inclination angle of the cutting head, so as to better repair and replace the tooth seat and cutting teeth on the outer surface of the cutting head. Through the setting of the second motor 9, the connecting piece 10 and the self-centering triangular chuck 11 can be rotated, thereby driving the cutting head to rotate, so that the part of the cutting head that needs to be repaired is adjusted to a position that is convenient for maintenance personnel to repair, thereby achieving the purpose of facilitating multi-angle adjustment of the cutting head;
[0028] Example 2
[0029] The utility model provides a technical solution: a self-centering triangular chuck 11 is arranged on the upper surface of a connecting member 10, a sliding block 12 is slidably connected to the upper surface of the self-centering triangular chuck 11, a clamping block 13 is fixedly connected to the upper surface of the sliding block 12 by a bolt 14, a storage cabinet 19 is arranged on the lower surface of a slide rail 3, a storage drawer 20 is arranged on the inner side wall of the storage cabinet 19, a plurality of storage drawers 20 are arranged and are evenly distributed in a rectangular array, two storage cabinets 19 are arranged and are symmetrically arranged, and a storage slot 21 is opened in front of the storage cabinet 19.
[0030] In order to increase the practicality of the device, Figures 1 to 5 As shown, the present application adopts the following structure. Through the arrangement of the clamping block 13 and the storage cabinet 19, the adjustment device for repairing the cutting head of the tunnel boring machine has the effect of improving practicality. Through the arrangement of the clamping block 13, the bolt 14 can be turned to replace the clamping block 13 during use, and the clamping block 13 that is compatible with the outer diameter of the cutting head is selected for replacement and installation, so that the inner side of the clamping block 13 can fit better, thereby increasing the firmness of the installation. The arrangement of the storage cabinet 19 allows various maintenance tools and clamping blocks 13 of other inner diameters to be classified and stored during use, which is convenient for taking and storing tools, thereby achieving the purpose of increasing the practicality of the device.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An adjusting device for repairing a cutting head of a roadheader, comprising a maintenance platform (1), characterized in that: The upper surface of the maintenance platform (1) is provided with a base (2), the upper surface of the base (2) is provided with a slide rail (3), the inner side wall of the slide rail (3) is provided with a helical rack (4), the inner side wall of the slide rail (3) is slidably connected with a slider (5), the inner side wall of the slider (5) is provided with a first motor (6), one end of the output shaft of the first motor (6) is provided with a worm (7), the upper surface of the slider (5) is provided with a support barrel (8), the upper surface of the slider (5) is located inside the support barrel (8) and a second motor (9) is provided, the upper end of the support barrel (8) A connecting member (10) is rotatably connected, a self-centering triangular chuck (11) is provided on the upper surface of the connecting member (10), a sliding block (12) is slidably connected to the upper surface of the self-centering triangular chuck (11), and a clamping block (13) is fixedly connected to the upper surface of the sliding block (12) via a bolt (14); a control module (16) is provided in front of the slide rail (3), a storage cabinet (19) is provided on the lower surface of the slide rail (3), a storage drawer (20) is provided on the inner side wall of the storage cabinet (19), and a storage slot (21) is provided in front of the storage cabinet (19).
2. The adjusting device for repairing a cutting head of a roadheader according to claim 1, characterized in that: The slide rail (3) is arranged in a semicircular shape, and the helical rack (4) is arranged in a semicircular shape.
3. The adjusting device for repairing a cutting head of a roadheader according to claim 1, characterized in that: The outer surface of the worm (7) is drivingly connected to the inner side wall of the helical rack (4).
4. The adjusting device for repairing a cutting head of a roadheader according to claim 1, characterized in that: The output end of the second motor (9) is fixedly connected to the inner top wall of the connecting member (10).
5. The adjusting device for repairing a cutting head of a roadheader according to claim 1, characterized in that: The inner side wall of the clamping block (13) is provided with anti-slip grooves (15), and the clamping block (13) is provided with three Russians which are evenly distributed in a circular array.
6. The adjusting device for repairing a cutting head of a roadheader according to claim 1, characterized in that: The outer surface of the control module (16) is provided with a display screen (17), and the outer surface of the control module (16) is provided with a control button (18) below the display screen (17).
7. The adjusting device for repairing a cutting head of a roadheader according to claim 1, characterized in that: The storage drawers (20) are provided with a plurality of drawers and are evenly distributed in a rectangular array, and the storage cabinets (19) are provided with two drawers and are symmetrically arranged.