TBM (Tunnel Boring Machine) bean stone grouting mold

By designing locking components and operating components in the grouting mold, and using the coordination of transmission gears and transmission belts, the rapid assembly and disassembly of the mold is achieved, solving the problem of cumbersome bolt disassembly and assembly in the existing technology, and improving operational efficiency and convenience .

CN222450778UActive Publication Date: 2025-02-11NORTH CHINA UNIV OF WATER RESOURCES & ELECTRIC POWER +1
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Patent Information

Application Number
CN202421125924.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing assembled grout molds are assembled and fixed by bolts, which requires staff to perform a large amount of bolt disassembly and assembly work, which increases the workload and time, and requires special tools, which limits the convenience of operation.

Method used

A TBM beanstone grouting mold is designed, using locking components and operating components. Through the cooperation of transmission gears and transmission belts, the main mold plate and side mold plate are quickly assembled and disassembled.

Benefits of technology

Through the setting of the locking assembly, the assembly and disassembly of the mold can be quickly completed, which improves the operation efficiency and reduces the operation difficulty of the staff, and no longer requires special tools.

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Abstract

The utility model belongs to the technical field of grouting molds, and discloses a TBM (tunnel boring machine) bean grain stone grouting mold which comprises a base plate, a front main mold vertical plate and a rear main mold vertical plate are arranged at the top of the base plate, a left side mold vertical plate and a right side mold vertical plate are arranged at the top of the base plate, and two ends of the main mold vertical plates are tightly attached to opposite surfaces of the left side mold vertical plate and the right side mold vertical plate respectively; the locking assembly comprises a limiting groove formed in the periphery of the chassis, a plurality of transmission gears are rotationally connected to the limiting groove in a clamped mode, the upper ends of the transmission gears extend to the top of the chassis and are fixedly connected with locking lead screws, and a transmission belt located outside the transmission gears is movably installed in the limiting groove. According to the utility model, the plurality of locking assemblies can be driven to rotate at the same time through the operating assembly, so that the plurality of locking assemblies can be simultaneously and quickly screwed into the respective corresponding connecting locking holes under the matching of the connecting positioning holes and the connecting locking holes, thereby quickly completing the splicing and fixing of the main mold vertical plate and the side mold vertical plate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grouting moulds, in particular to a TBM pea-grain stone grouting mould. Background Art

[0002] Vigorously developing prefabricated green buildings can effectively promote the sustainable development of the construction industry and achieve energy conservation and emission reduction. In addition, during the construction process of prefabricated buildings, prefabricated components can significantly reduce construction waste and shorten the construction period, while improving the quality of construction and achieving the effect of green buildings. So far, prefabricated integral shear wall structures have been developed more, and their prefabricated components mainly include prefabricated shear walls, infill walls, prefabricated composite beams and slabs, etc.

[0003] Most grouting molds have modular assembly structures, but since the existing assembled grouting molds are assembled and fixed with bolts, the workers need to perform a lot of bolt disassembly and assembly work, which not only greatly increases the workload and slows down the work efficiency, but also mostly requires special tools to disassemble and assemble the bolts, limiting the convenience of more than ten operations. Therefore, it needs to be improved. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides a TBM pea-grain stone grouting mold, which has the advantage of being easy to disassemble and assemble quickly.

[0005] To achieve the above object, the utility model provides the following technical solutions: a TBM pea-grain grouting mold, comprising a chassis, a front and rear main mold upright plates are arranged on the top of the chassis, a left and right side mold upright plates are arranged on the top of the chassis, two ends of the main mold upright plates are respectively tightly fitted with the facing surfaces of the left and right side mold upright plates, and a locking assembly is arranged inside the chassis;

[0006] The locking assembly includes a limiting groove opened around the chassis, and the limiting groove is rotatably engaged with a plurality of transmission gears. The upper end of the transmission gear extends to the top of the chassis and is fixedly connected with a locking screw rod. A transmission belt located outside the plurality of transmission gears is movably installed inside the limiting groove, and the inner wall of the transmission belt is meshedly connected with the outer surface of the plurality of transmission gears.

[0007] Preferably, a plurality of transmission gears located on the same side of the limiting groove in front, behind, left and right directions are located on the same arc line, and the center of the arc line coincides with the center line of the chassis.

[0008] Preferably, a grouting hole is opened in the middle of the chassis.

[0009] Preferably, the bottom of the chassis is provided with a plurality of evenly distributed operating components, and the plurality of operating components are respectively distributed at the four corners of the bottom of the chassis.

[0010] Preferably, the operating component is movably mounted on a transmission roller inside the limiting groove, a transmission shaft is fixedly sleeved inside the transmission roller, the lower end of the transmission shaft passes through the transmission roller and the limiting groove in sequence and extends to the bottom of the chassis and is fixedly connected to a control knob.

[0011] Preferably, the upper end of the transmission shaft passes through the transmission roller and is connected to the top of the inner cavity of the limiting groove through a bearing, and the lower end of the transmission shaft is connected to the chassis through a bearing.

[0012] Preferably, the bottom of the main mold upright plate and the side mold upright plate are provided with a plurality of evenly distributed connecting positioning holes, and the inside of the main mold upright plate and the side mold upright plate are provided with a plurality of connecting locking holes; the connecting positioning holes and the connecting locking holes correspond one to one, the top of the connecting positioning hole and the bottom of the connecting locking hole are smoothly connected and interconnected, and the inner diameter of the connecting positioning hole is larger than the inner diameter of the connecting locking hole.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. Due to the setting of the locking assembly of the utility model, the operating assembly can drive several locking assemblies to rotate at the same time, and then under the cooperation of the connecting positioning hole and the connecting locking hole, the several locking assemblies can be quickly screwed into the corresponding connecting locking holes at the same time, thereby quickly completing the assembly and fixation of the main mold stand and the side mold stand.

[0015] 2. The utility model is provided with a plurality of operating components, so that the staff can operate from any side conveniently, which greatly facilitates the operation and helps to improve the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a bottom schematic diagram of the utility model;

[0018] Figure 3 It is a cross-sectional view of the front side of the utility model;

[0019] Figure 4 It is a cross-sectional view of the top of the limiting groove of the utility model.

[0020] In the figure: 1. chassis; 2. main mold upright plate; 3. side mold upright plate; 4. locking assembly; 41. limit groove; 42. transmission belt; 43. transmission gear; 44. locking screw; 5. operating assembly; 51. control knob; 52. transmission roller; 53. transmission shaft; 6. grouting hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 4 As shown, the utility model provides a TBM pea-grain grouting mold, including a chassis 1, two main mold uprights 2 are arranged on the top of the chassis 1, and two side mold uprights 3 are arranged on the top of the chassis 1. The two ends of the main mold uprights 2 are tightly fitted with the facing surfaces of the left and right side mold uprights 3 respectively, and a locking assembly 4 is arranged inside the chassis 1;

[0023] The locking assembly 4 includes a limiting groove 41 opened around the chassis 1, and a plurality of transmission gears 43 are rotatably engaged with the limiting groove 41. The upper end of the transmission gear 43 extends to the top of the chassis 1 and is fixedly connected with a locking screw 44. A transmission belt 42 located outside the plurality of transmission gears 43 is movably installed inside the limiting groove 41, and the inner wall of the transmission belt 42 is meshedly connected with the outer surface of the plurality of transmission gears 43. Due to the setting of the locking assembly 4, the operating assembly 5 can drive the plurality of locking assemblies 4 to rotate at the same time, and then with the cooperation of the connecting positioning hole and the connecting locking hole, the plurality of locking assemblies 4 can be quickly screwed into their respective corresponding connecting locking holes at the same time, thereby quickly completing the assembly and fixation of the main mold plate 2 and the side mold plate 3.

[0024] like Figure 4 As shown, several transmission gears 43 located on the same side of the limiting groove 41 in front, back, left and right directions are located on the same arc, and the center of the arc coincides with the center line of the chassis 1; since several locking assemblies 4 are on the same arc, it can be ensured that the transmission belt 42 can engage with several transmission gears 43 at the same time, thereby ensuring that the transmission belt 42 can drive several transmission gears 43 and the locking screw 44 to be tightened at the same time when it is running.

[0025] like Figure 1 As shown, a grouting hole 6 is opened in the middle of the chassis 1.

[0026] like Figure 1 As shown, a plurality of evenly distributed operating components 5 are provided at the bottom of the chassis 1, and the plurality of operating components 5 are respectively distributed at the four corners of the bottom of the chassis 1; due to the provision of the plurality of operating components 5, it is convenient for the staff to operate from any side, which greatly facilitates the operation and thus helps to improve the operating efficiency.

[0027] like Figure 4As shown, the operating component 5 is movably mounted on a transmission roller 52 inside the limiting groove 41, and a transmission shaft 53 is fixedly sleeved inside the transmission roller 52. The lower end of the transmission shaft 53 passes through the transmission roller 52 and the limiting groove 41 in sequence and extends to the bottom of the chassis 1 and is fixedly connected with a control knob 51. Due to the setting of the transmission shaft 53, under the limitation of the chassis 1, it can ensure that the control knob 51 can drive the rotation of the transmission roller 52, and can effectively improve the stability of the rotation of the transmission roller 52, thereby ensuring the stability of the operation of the limiting groove 41.

[0028] like Figure 4 As shown, the upper end of the transmission shaft 53 passes through the transmission roller 52 and is connected to the top of the inner cavity of the limiting groove 41 through a bearing, and the lower end of the transmission shaft 53 is connected to the chassis 1 through a bearing.

[0029] like Figure 1 As shown, a number of evenly distributed connecting positioning holes are opened at the bottom of the main mold upright plate 2 and the side mold upright plate 3, and a number of connecting locking holes are opened inside the main mold upright plate 2 and the side mold upright plate 3; the connecting positioning holes and the connecting locking holes correspond to each other, the top of the connecting positioning hole and the bottom of the connecting locking hole are smoothly connected and interconnected, and the inner diameter of the connecting positioning hole is larger than the inner diameter of the connecting locking hole; due to the setting of the connecting positioning holes, the two main mold upright plates 2 and the side mold upright plates 3 can be conveniently placed on the top of the chassis 1 at the same time, and then with the cooperation of the locking assembly 4 and the operating assembly 5, a number of locking screws 44 can be synchronously rotated into the connecting locking holes through the connecting positioning holes, thereby greatly improving the assembly efficiency.

[0030] The working principle and use process of this utility model:

[0031] With the cooperation of the connecting positioning holes at the bottom of the main mold upright plate 2 and the side mold upright plate 3, the main mold upright plate 2 and the side mold upright plate 3 are placed on the top of the chassis 1, and then any one of the control knobs 51 can be turned to drive the corresponding transmission roller 52 to rotate through the corresponding transmission shaft 53, and then the transmission belt 42 can be stably moved with the cooperation of the remaining transmission rollers 52. Since the movement of the transmission belt 42 causes several transmission gears 43 to rotate simultaneously under the restriction of the limit groove 41, the corresponding locking screws 44 can be driven to rotate, and then the locking screws 44 are screwed into the corresponding connecting locking holes under the guidance of the connecting positioning holes, so as to quickly fix and install the main mold upright plate 2 and the side mold upright plate 3; conversely, several locking screws 44 can be screwed out, so as to quickly disassemble the main mold upright plate 2 and the side mold upright plate 3.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A TBM pea-stone grouting mold, comprising a chassis (1), characterized in that: The top of the chassis (1) is provided with two front and rear main mold upright plates (2), the top of the chassis (1) is provided with two left and right side mold upright plates (3), the two ends of the main mold upright plates (2) are respectively tightly fitted with the facing surfaces of the left and right side mold upright plates (3), and the interior of the chassis (1) is provided with a locking assembly (4); The locking assembly (4) comprises a limiting groove (41) provided around the chassis (1); the limiting groove (41) is rotatably engaged with a plurality of transmission gears (43); the upper end of the transmission gear (43) extends to the top of the chassis (1) and is fixedly connected with a locking screw (44); a transmission belt (42) located outside the plurality of transmission gears (43) is movably installed inside the limiting groove (41); the inner wall of the transmission belt (42) is meshingly connected with the outer surface of the plurality of transmission gears (43).

2. A TBM pea-stone grouting mold according to claim 1, characterized in that: A plurality of transmission gears (43) located on the same side of the limiting groove (41) in front, back, left and right directions are located on the same arc line, and the center of the arc line coincides with the center line of the chassis (1).

3. A TBM pea-stone grouting mold according to claim 1, characterized in that: A grouting hole (6) is provided in the middle of the chassis (1).

4. A TBM pea-stone grouting mold according to claim 1, characterized in that: The bottom of the chassis (1) is provided with a plurality of evenly distributed operating components (5), and the plurality of operating components (5) are respectively distributed at the four corners of the bottom of the chassis (1).

5. A TBM pea-stone grouting mold according to claim 4, characterized in that: The operating assembly (5) is movably mounted on a transmission roller (52) inside the limiting groove (41); a transmission shaft (53) is fixedly sleeved inside the transmission roller (52); the lower end of the transmission shaft (53) passes through the transmission roller (52) and the limiting groove (41) in sequence and extends to the bottom of the chassis (1) and is fixedly connected to a control knob (51).

6. A TBM pea-stone grouting mold according to claim 5, characterized in that: The upper end of the transmission shaft (53) passes through the transmission roller (52) and is connected to the top of the inner cavity of the limiting groove (41) through a bearing, and the lower end of the transmission shaft (53) is connected to the chassis (1) through a bearing.

7. A TBM pea-stone grouting mold according to claim 1, characterized in that: The bottom of the main mold upright plate (2) and the side mold upright plate (3) are both provided with a plurality of evenly distributed connection positioning holes, and the inside of the main mold upright plate (2) and the side mold upright plate (3) are provided with a plurality of connection locking holes; the connection positioning holes and the connection locking holes correspond to each other, the top of the connection positioning hole and the bottom of the connection locking hole are smoothly connected and communicated with each other, and the inner diameter of the connection positioning hole is larger than the inner diameter of the connection locking hole.