Pipe pile material distribution overhauling device
By designing a pipe pile fabric maintenance device, using independent rails and hydraulic cylinders and other technical means, the barrier problems caused by equipment layout during the fabric maintenance process are solved, and more efficient maintenance and lifting operations are achieved.
Patent Information
- Application Number
- CN202420957539.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the pipe pile process, the maintenance and maintenance process of the fabricator is blocked by the equipment layout, which affects the maintenance efficiency. In the event of equipment failure, the lifting cannot be lifted vertically and the lifting point is blocked.
A pipe pile fabric maintenance device was designed. The fabric part was moved to the open space by using an independent rail as the initial section, which was independently separated from the original position, so as to facilitate operation of the maintenance personnel, and the fabric was realized through the hydraulic cylinder and slide rod mechanism. height adjustment.
This device enables the initial position of the fabricator to be independently transferred and lowered in height, simplifies the maintenance process, improves maintenance efficiency, and solves the problem of vertical lifting during lifting.
Smart Images
Figure CN222450815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe pile grouting, in particular to a pipe pile material distribution and repair device. Background Art
[0002] Pipe piles are a type of prefabricated concrete component, usually used as the base material for building foundations. They are made by mixing raw materials such as sand, cement, steel bars and additives, and then through processes such as mud core pressurization. Pipe piles use the support and friction of the soil to bear the weight and load of structures such as buildings or bridges. It is a common foundation reinforcement technology. It is widely used in infrastructure such as factories, airports, roads, railways, ports, etc.
[0003] In the process of pipe piles, the raw materials are first mixed and stirred, and then passed through the distribution equipment, and then the mixed mud is distributed to the hoppers of each grouting machine through the distributor. Since the distributor often goes back and forth between the hoppers to feed materials, the distributor is located below the mixer at the initial position of the mixer. Secondly, there is a conveyor belt feeding the mixer above the track of the distributor, which causes the maintenance and inspection process of the distributor to be blocked in the vertical direction. The maintenance personnel need to enter between the various equipment to operate, which affects the maintenance and inspection, and is inconvenient and affects the maintenance efficiency. Once the equipment fails during lifting, the suspension hoisting cannot be lifted vertically, and the lifting point is also blocked. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a pipe pile material distribution inspection and maintenance device, through which the initial position of the distributor can be transferred and the height can be lowered, so as to facilitate the operation of the inspection and maintenance workers.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A pipe pile distribution and maintenance device comprises a distributor, a first track, a second track, a mobile base, a hydraulic cylinder, a sliding rod, a slide frame, a supporting base plate, and an independent rail; the first track is arranged above a grouting machine through legs; a distributor moving along the first track is arranged on the first track; the mud discharged from the discharge port of the distributor is discharged into the hopper of the grouting machine below in sequence; a mixer is arranged above the first track; the discharge port at the bottom of the mixer carries the mud through the distributor; the first track is partitioned at the position corresponding to the discharge port of the mixer; an independent rail is arranged at the partition position of the first track; a sliding rod is fixed at the bottom of the independent rail; a slide frame is arranged below the sliding rod; the sliding rod moves up and down along the hole of the slide frame; the slide frame is fixed above the mobile base; a hydraulic cylinder is fixed at the middle part of the mobile base; a supporting base plate is fixed below the independent rail; the supporting base plate is connected to the telescopic end of the hydraulic cylinder.
[0007] Preferably, the distributor is movably provided with first running wheels on both sides corresponding to the first track; the first running wheels are driven by a second motor.
[0008] Preferably, a second running wheel is provided at the bottom of the mobile base; the second running wheel moves along a second track; and the second track is perpendicular to the first track.
[0009] Preferably, through holes are vertically provided at both ends of the independent rail, and limiting rods are movably inserted into the through holes; the bottom of the limiting rod is connected to the telescopic end of the cylinder; and the cylinder is fixed to the supporting base plate.
[0010] Preferably, a groove for placing the hydraulic cylinder is provided in the middle of the movable base; the hydraulic cylinder is fixed in the groove through a fixing seat.
[0011] Preferably, the grouting machines are arranged below the first rail, more than one is provided, and the grouting machines are located on both sides of the independent rail.
[0012] Beneficial effects of the utility model:
[0013] The device can use the independent rail as the initial section, and the initial section can be independently separated from the original position, so that the distributor part can be moved to an open space for easy handling and lifting by maintenance personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the position relationship of the independent rails of the utility model.
[0017] Figure 3 It is a schematic diagram of the connection relationship of the mobile base of the utility model.
[0018] In the figure, a distributor 1, a first running wheel 1.1, a first track 2, a leg 2.1, a second track 3, a mobile base 4, a second running wheel 4.1, a groove 4.2, a fixed seat 4.3, a hydraulic cylinder 5, a slide bar 6, a slide 7, a supporting base plate 8, an independent rail 9, a grouting machine 10, a hopper 10.1, a cylinder 11, a limit rod 12, and a mixer 13. DETAILED DESCRIPTION
[0019] like Figure 1-3 As shown, a pipe pile distribution and maintenance device, the first track 2 is erected above the grouting machine 10 through the support legs 2.1, there is more than one, and the grouting machine 10 is located on both sides of the independent track 9. A distributor 1 runs on the first track 2; the mud discharged from the discharge port of the distributor 1 is discharged into the hopper 10.1 of the grouting machine 10 below in sequence; a baffle is provided at the bottom of the distributor 1, and the baffle is controlled by a cylinder to open and close the discharge. A mixer 13 is arranged across the top of the first track 2; the discharge port at the bottom of the mixer 13 carries the mud through the distributor 1. The distributor 1 is provided with first running wheels 1.1 on both sides of the first track 2; the first running wheels 1.1 are driven by a motor to move. The first track 2 is partitioned at the position corresponding to the discharge port of the mixer 13; an independent track 9 is provided at the partition position of the first track 2; further, in the process of transferring the distributor 1, in order to prevent the distributor 1 from derailing, through holes are vertically provided at both ends of the independent track 9, and a limit rod 12 is movably inserted in the through hole; after the limit rod 12 is raised, it blocks the first walking wheel 1.1. The bottom of the limit rod 12 is connected to the telescopic end of the cylinder 11; the cylinder 11 is fixed to the supporting bottom plate 8. A groove 4.2 for placing the hydraulic cylinder 5 is provided in the middle of the mobile base 4; the hydraulic cylinder 5 is fixed in the groove 4.2 by a fixing seat 4.3.
[0020] like Figure 1-3 As shown, a slide bar 6 is fixed to the bottom of the independent rail 9; a slide 7 is provided below the slide bar 6; the slide bar 6 moves up and down along the hole of the slide 7; the slide 7 is fixed above the mobile base 4; a hydraulic cylinder 5 is fixed in the middle of the mobile base 4; a support base plate 8 is fixed below the independent rail 9; the support base plate 8 is connected to the telescopic end of the hydraulic cylinder 5. A second running wheel 4.1 is provided at the bottom of the mobile base 4; the second running wheel 4.1 moves along the second track 3, and the second running wheel is also driven by a motor. The second track 3 is perpendicular to the first track 2. If the fixing method is not separately introduced above, it is welded or screwed using the general technical means of technicians in the industry.
[0021] Here’s how it works:
[0022] After the conveyor belt conveys the raw materials to the mixer 13, the mixer 13 performs mixing; the mud formed after mixing is discharged from the bottom of the mixer 13, and the bottom of the mixer 13 corresponds to the distributor 1; the mud is discharged into the distributor 1; the distributor 1 distributes the mud to the hoppers 10.1 of different grouting machines 10 by moving; the grouting machine 10 is driven into the pile mold through the pipeline; when inspection and maintenance are required, the cylinder 11 controls the limit rod 12 to rise, and the movable base 4 moves outward.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pile material distribution and maintenance device, comprising a distributor, a first track, a second track, a mobile base, a hydraulic cylinder, a slide rod, a slide, a support base plate, and an independent rail; characterized in that: The first track is arranged above the grouting machine through legs; a distributor moving along the first track is provided on the first track; the slurry discharged from the discharge port of the distributor is discharged into the hopper of the grouting machine below in sequence; a mixer is arranged across the top of the first track; the discharge port at the bottom of the mixer carries the slurry through the distributor; the first track is partitioned at the position of the discharge port of the mixer; an independent rail is provided at the partition position of the first track; a sliding rod is fixed at the bottom of the independent rail; a slide frame is provided below the sliding rod; the sliding rod moves up and down along the hole of the slide frame; the slide frame is fixed above the mobile base; a hydraulic cylinder is fixed in the middle of the mobile base; a supporting base plate is fixed below the independent rail; the supporting base plate is connected to the telescopic end of the hydraulic cylinder.
2. A pipe pile material distribution and maintenance device according to claim 1, characterized in that: The distributor is movably provided with first running wheels on both sides corresponding to the first track; the first running wheels are driven by the second motor.
3. The pipe pile material distribution and maintenance device according to claim 1, characterized in that: A second running wheel is provided at the bottom of the mobile base; the second running wheel moves along a second track; and the second track is perpendicular to the first track.
4. A pipe pile material distribution and maintenance device according to claim 2, characterized in that: Through holes are vertically arranged at both ends of the independent rail, and limiting rods are movably inserted into the through holes; the bottom of the limiting rod is connected to the telescopic end of the cylinder; and the cylinder is fixed to the supporting bottom plate.
5. The pipe pile material distribution and maintenance device according to claim 3 is characterized in that: A groove for placing the hydraulic cylinder is provided in the middle of the movable base; the hydraulic cylinder is fixed in the groove through a fixing seat.
6. A pipe pile material distribution and maintenance device according to claim 2, characterized in that: The grouting machines are arranged below the first track, more than one is provided, and the grouting machines are located on both sides of the independent track.