Material collecting roller brake release assembly for material collecting cart
By installing the lock position and release structure of the brake release assembly on the material collection cart, the problem of the film material head end not being timely bonded and dispersed after the roll is completed due to rotation during the I-wheel group transportation. It has achieved efficient coiling and quality improvement of semi-products.
Patent Information
- Application Number
- CN202421337713.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-05-31
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the tire manufacturing process, the I-wheel set is prone to relative rotation during transportation, resulting in the failure of the head end of the film to bond in time, resulting in the quality of the head end of the semi-product does not meet the requirements, and the roll will disperse after the roll is removed. Affect mass production.
A loading roller brake release assembly for a loading cart is designed, including a locking structure and a release structure. The locking structure fixes the brake pad lock position in a state of contact and pressure with the inner disc body of the I-wheel through the cooperation of the screw, spring and swing arm plate to avoid rotation; the release structure disengages the brake pad from the inner disc body by releasing the cylinder. , realize the removal job.
It effectively avoids the rotation of the I-wheel during transportation, ensures the correct bonding of the head end of the film material, improves the quality of the semi-products and the efficiency of mass production, and prevents the roll from spreading after the winding is removed.
Smart Images

Figure CN222453970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material receiving roller brake release component for a material receiving trolley. Background Art
[0002] During the tire manufacturing process, various semi-finished films required for molding need to be wound on the I-shaped wheel assembly after the semi-finished product production process. The film winding and receiving process, such as Fig.17 As shown, the process generally includes the following steps: placing the I-wheel assembly below the discharge port of a conveying mechanism for conveying film, winding a pad cloth on the front I-wheel of the I-wheel assembly, bonding the material head end of the pad cloth to the material head end of the film and winding them together on the rear I-wheel of the I-wheel assembly to complete a winding and receiving operation.
[0003] When the I-shaped wheel group is transported to the bottom of the discharge port of the conveying mechanism, the front and rear I-shaped wheels are prone to relative rotation. The head end of the film has not yet had time to bond with the head end of the pad cloth, and the head end of the pad cloth has been wound on the rear I-shaped wheel first, that is, the head end is a single layer of pad cloth and the tail end is a single layer of film, resulting in the quality of the semi-finished product at both ends not meeting the production requirements of the finished product, which is not conducive to the mass production of semi-finished products; furthermore, after the winding is completed and during the transportation of the I-shaped wheel group unloading, the two I-shaped wheels may rotate relative to each other, causing the semi-finished product rolls to spread out. Utility Model Content
[0004] The utility model provides a material receiving roller brake release assembly for a material receiving trolley, which can effectively solve the above problem.
[0005] The utility model is achieved in this way:
[0006] A material receiving roller brake release assembly for a material receiving trolley, the brake release assembly is arranged between a front I-shaped wheel and a rear I-shaped wheel, and the brake release assembly is arranged corresponding to the I-shaped wheel group; it comprises: a base installed on the material receiving trolley, brake pads rotatably connected to both sides of the base and facing the circumference of the inner disk of the front I-shaped wheel and the rear I-shaped wheel, and the brake release assembly also comprises a locking structure and a release structure;
[0007] The locking structure can lock the brake pad in a state of contact with the circumference of the inner disc body to limit the rotation of the front and rear I-shaped wheels; the release structure can control the brake pad to swing away from the inner disc body, so that the front and rear I-shaped wheels rotate for winding operation.
[0008] As a further improvement, the locking structure includes a screw, a spring, and two swing arm plates. The base is installed on the top surface of the material receiving trolley, the screw is slidably connected to the through hole of the base, a top plate is welded to the screw end of the screw, one end of the swing arm plate is fixedly connected to the rotating end of the brake pad, and the other end is hinged to the top end of the screw; the spring is sleeved on the peripheral side of the screw, and one end of the spring is in contact with the bottom surface of the base, and the other end is in contact with the top plate, so as to press the brake pad into a state of contact with the peripheral side of the inner disk body.
[0009] As a further improvement, the material receiving trolley includes a mounting rod fixedly mounted at a middle position between the front and rear end frame rods, the base is welded and fixedly connected to the mounting rod, and the material receiving trolley has a travel cavity that makes way for the base.
[0010] As a further improvement, the release structure is a release cylinder installed under the sliding base, and the sliding base has a make way cavity for the piston rod of the release cylinder; when the material receiving cart is pushed into the preset installation position, the piston rod of the release cylinder is in a relative position with the top plate.
[0011] The beneficial effects of the utility model are:
[0012] The present application adds a brake release assembly between the front and rear I-wheels. When the I-wheel assembly is transported, the brake pads are locked and fixed in a state of contact with the inner discs of the front and rear I-wheels with the help of a locking structure, thereby preventing the I-wheels from rotating during transportation. When the I-wheel assembly needs to be wound up, the brake pads are separated from the inner discs through the release structure, and the winding operation can be carried out normally. The application has the advantages of simple structure and easy operation, and is conducive to the mass production of semi-finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the material receiving trolley of the utility model being pushed into the loading state installed on the sliding bottom bracket;
[0014] Figure 2 This is an isometric diagram of the assembly relationship between the material changing track and the drive unit of the utility model. Figure 1 ;
[0015] Figure 3 This is an isometric diagram of the assembly relationship between the material changing track and the drive unit of the utility model. Figure 2 ;
[0016] Figure 4 It is a plan view schematically showing the assembly relationship between the main sprocket, the slave sprocket and the traveling chain of the utility model;
[0017] Figure 5 It is a structural schematic diagram of the material receiving cart of the utility model;
[0018] Figure 6 This utility model Figure 2 A in the middle and Figure 3 The enlarged schematic diagram of point B in the middle;
[0019] Figure 7 This utility model Figure 2 C and Figure 5 The enlarged schematic diagram of point D in the middle;
[0020] Figure 8 It is a left view of the utility model showing the positional relationship between the conveying mechanism and the material receiving device;
[0021] Fig. 9 It is a top view of the utility model showing the positional relationship between the conveying mechanism and the material receiving device;
[0022] Fig.10 It is a front view schematic diagram of the overall structure of the material receiving device of the utility model;
[0023] Fig.11 It is a structural stereogram of the utility model showing the assembly relationship between the various components of the drive unit;
[0024] Fig.12 It is a structural plan view of the utility model that reflects the assembly relationship between the various components of the drive unit;
[0025] Fig.13 This utility model Fig.12 Schematic cross-sectional view at AA in the middle;
[0026] Fig.14 It is a three-dimensional structural schematic diagram of various components of the drive unit of the utility model;
[0027] Fig.15 It is a left side plan view of the material receiving cart of the utility model;
[0028] Fig.16 It is a sectional plan view of the utility model showing the assembly relationship between the components of the brake release assembly;
[0029] Fig.17 It is a schematic diagram of the state of the I-shaped wheel group performing the winding operation in the related technology.
[0030] The accompanying drawings are marked as follows:
[0031] 10. Material changing track; 20. Material receiving assembly;
[0032] 21. Material collection cart; 201. Front I-shaped wheel; 202. Rear I-shaped wheel; 210. Inner plate;
[0033] 211, first I-shaped wheel assembly; 2111, rotating shaft; 2112, first top plate; 21121, first plug-in hole;
[0034] 212, second I-shaped wheel set; 2121, driving sprocket; 2122, driven sprocket; 2123, synchronous chain; 2124, second top plate; 21241, second insertion hole;
[0035] 213, center guide plate; 2131, center guide groove; 214, frame rod; 215, pulley; 216, transition plate; 217, slide rail plate; 218, mounting rod; 2101, travel chamber;
[0036] 22, sliding base; 220, walking roller; 2201, rotating shaft; 221, transmission rod; 222, connecting plate; 223, side plate; 2231, side sliding roller; 224, supporting plate; 2241, guide roller; 225, cross bar; 226, avoidance cavity; 227, give way cavity;
[0037] 23. driving unit; 231. sliding base; 232. first front sprocket; 233. second front sprocket; 234. first rear sprocket; 235. second rear sprocket; 236. motor; 237. reduction box; 238. transmission chain;
[0038] 24, control assembly; 241, main sprocket; 242, slave sprocket; 243, travel chain; 244, first sprocket; 245, second sprocket; 246, roller chain; 247, motor box assembly;
[0039] 30. Position detection assembly; 31. Spring shaft; 32. Proximity switch;
[0040] 40. Eject cylinder;
[0041] 50. Clutch; 501. Bushing;
[0042] 51, first clutch; 511, first chassis; 5111, first plug-in column; 512, first cylinder;
[0043] 52, second clutch; 521, second chassis; 5211, second plug-in column; 522, second cylinder;
[0044] 60. Positioning assembly; 61. Limiting fork plate; 62. Limiting cylinder; 63. Linkage rod;
[0045] 90, brake release assembly; 91, base; 910, through hole; 92, brake pad; 93, locking structure; 931, screw; 9311, top plate; 932, spring; 933, swing arm plate; 94, release structure; 941, release cylinder;
[0046] 100. Conveying mechanism;
[0047] 110. Material collecting device. DETAILED DESCRIPTION
[0048] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0049] like Figure 1 to Figure 3 and Figure 8 to Figure 10 As shown, a dual-station high-efficiency material receiving device includes a material changing track 10, a material receiving assembly 20 slidably matched on the material changing track 10, the material receiving assembly 20 includes a material receiving trolley 21 having a first I-shaped wheel group 211 and a second I-shaped wheel group 212 arranged side by side, a sliding base 22 for the material receiving trolley 21 to be installed and placed, and a driving unit 23 for driving the I-shaped wheels of the first I-shaped wheel group 211 and the second I-shaped wheel group 212 to rotate to complete the film and pad winding process, the driving unit 23 3 is fixedly mounted on one side of the sliding base 22; the sliding base 22 is provided with a control component 24 for controlling the sliding base 22 to slide on the material changing track 10; when the first I-shaped wheel group 211 on the receiving trolley 21 completes a winding process, the control component 24 actuates the sliding base 22 to drive the receiving trolley 21 and the driving unit 23 to slide rightward on the material changing track 10, so that the second I-shaped wheel group 212 on the receiving trolley 21 is aligned with the preset receiving area of the conveying mechanism 100, so as to wait for the next round of winding process.
[0050] The structures of the various components of the utility model are described below.
[0051] like Figure 1 to Figure 4 As shown, a walking roller 220 that rolls with the material changing track 10 is provided at the top corner of the lower end of the sliding base 22, and a transmission rod 221 is rotatably mounted on the lower end of the sliding base 22 along the length direction, and a connecting plate 222 is fixedly installed on the side of the sliding base 22 opposite to the driving unit 23; the control component 24 includes a motor box group 247 installed on the connecting plate 222, a main sprocket 241 controlled for rotation by the motor box group 247, a slave sprocket 242 fixed to the front end of the transmission rod 221, a walking chain 243 embedded in the main sprocket 241 and the slave sprocket 242 The surrounding side, the first sprocket 244 fixed to the front end of the transmission rod 221, a second sprocket 245 fixed to the end of the rotating shaft 2201 of the walking roller 220, and a roller chain 246 embedded between the first sprocket 244 and the second sprocket 245.
[0052] like Figure 1 to Figure 4 and Figure 8 , Fig. 9As shown, when the first I-shaped wheel group 211 completes a round of winding operation, the motor box group 247 is started to control the main sprocket 241 to drive the slave sprocket 242 to rotate through the traveling chain 243, and the slave sprocket 242 synchronously drives the first sprocket 244 fixed at the other end of the transmission rod 221 to rotate. At the same time, the roller chain 246 drives the second sprocket 245 to rotate, so that the traveling roller 220 under the sliding base 22 rotates, driving the material receiving trolley 21 and the driving unit 23 to slide to the right on the material changing track 10, so that the second I-shaped wheel group 212 on the material receiving trolley 21 is aligned with the preset material receiving area of the conveying mechanism 100.
[0053] like Figures 9 to 14 As shown, the driving unit 23 includes a sliding base 231 fixedly connected to one side of the sliding base 22, a first front sprocket 232, a second front sprocket 233, a first rear sprocket 234 and a second rear sprocket 235 rotatably matched with the sliding base 231; the driving unit 23 also includes two transmission chains 238, one transmission chain 238 is sleeved between the first front sprocket 232 and the second front sprocket 233 to drive the two sprockets to rotate synchronously, and the other transmission chain 238 is sleeved between the first rear sprocket 234 and the second rear sprocket 235 to drive the two sprockets to rotate synchronously.
[0054] like Figures 9 to 14 As shown, the drive unit 23 also includes a motor 236 and a reduction box 237 connected to the output shaft of the motor 236 and used to drive the two transmission chains 238 to rotate. The sprocket set (not shown in the figure) in the reduction box 237 drives the two transmission chains 238 to rotate to drive the four sprockets (the first front sprocket 232, the second front sprocket 233, the first rear sprocket 234 and the second rear sprocket 235) to rotate synchronously. The sprocket of the reduction box 237 drives the transmission chain 238 to rotate, which is a prior art, so its principle will not be repeated here.
[0055] like Figures 9 to 15As shown, a rotating shaft 2111 extending out of the second spool group 212 is fixedly installed at the rotation center of the front spool 201 and the rear spool 202 of the first spool group 211, and a first top plate 2112 having a first insertion hole 21121 is installed at the end of the rotating shaft 2111. A clutch control mechanism 50 is arranged on the sliding base 231. The clutch control mechanism 50 includes a first clutch assembly 51, and the clutch assembly includes a first transmission shaft 514, a first clutch 513, a first chassis 511 and a first cylinder 512. The first transmission shaft 514 is rotatably arranged on the sliding base 231 through a bearing. The first clutch 513 has a fixed portion and A rotating part that rotates with the fixed part, the fixed part is fixedly installed on the outer side of the first transmission shaft 514, and the first front sprocket 232 and the first rear sprocket 234 are fixedly connected to the rotating part; the first chassis 511 is installed at the end of the first transmission shaft 514 and the end face of the first chassis 511 has a first plug-in column 5111 that is plugged into the first plug-in hole 21121, and the first cylinder 512 is used to drive the first chassis 511 to slide axially along the first transmission shaft 514, so that the first plug-in column 5111 on the first chassis 511 is plugged into the first plug-in hole 21121, so as to synchronously drive the rotating shaft 2111 to rotate and drive the first I-shaped wheel group 211 to perform a winding operation.
[0056] It should be noted here that a spline sleeve (not shown) is installed on the first transmission shaft 514 to which the first chassis 511 can be mounted. With this design, the first chassis 511 can not only slide axially on the first transmission shaft 514, but can also be driven by the first transmission shaft 514 to rotate synchronously.
[0057] like Figures 9 to 15 As shown, when the first I-shaped wheel assembly 211 is used for winding operation, the first cylinder 512 pushes the first chassis 511 to extend, and the first plug-in column 5111 on the first chassis 511 is plugged into the first plug-in hole 21121 on the first top plate 2112, so that the first front sprocket 232 and the first rear sprocket 234 can be driven to rotate by the rotating shaft 2111 to drive the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel assembly 211 to rotate synchronously.
[0058] like Figures 9 to 15As shown, a driving sprocket 2121 and a driven sprocket 2122 are arranged at intervals on the end surfaces of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212 away from the first I-shaped wheel group 211, and a synchronous chain 2123 is sleeved between the driving sprocket 2121 and the driven sprocket 2122 to drive the two to rotate synchronously; the driven sprocket 2122 is fixedly mounted at the rotation center of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211, and the driven sprocket 2122 is rotationally matched with the rotating shaft 2111 through a bearing; a second top plate 2124 is fixedly mounted at the rotation center of the driven sprocket 2122, which is axially aligned with the second front sprocket 233 and the second rear sprocket 235 on the sliding base 231, and the second top plate 2124 has a second insertion hole 21241.
[0059] like Figures 9 to 15 As shown, the clutch control mechanism 50 also includes a second clutch assembly 52, which includes a second transmission shaft 524, a second clutch 523, a second chassis 521 and a second cylinder 522. The second transmission shaft 524 is rotatably arranged on the sliding base 231 through a bearing. The second clutch 523 has a fixed portion and a rotating portion rotatably matched with the fixed portion. The fixed portion is fixedly mounted on the outer side of the second transmission shaft 524, and the second front sprocket 233 and the second rear sprocket 235 are fixed on the rotating portion; the second chassis 521 is mounted on the shaft end of the second transmission shaft 524 and the end face of the second chassis 521 has a second plug-in column 5211 plugged into the second plug-in hole 21241, and the second cylinder 522 is used to drive the second chassis 521 to slide axially along the second transmission shaft 524.
[0060] It should be noted here that a spline sleeve (not shown) is installed on the second transmission shaft 524 to which the second chassis 521 can be mounted. With this design, the second chassis 521 can not only slide axially on the second transmission shaft 524, but can also be driven by the second transmission shaft 524 to rotate synchronously.
[0061] When the second I-wheel assembly 212 is used for winding operation, the second cylinder 522 pushes the second chassis 521 to extend, and the second plug-in column 5211 on the second chassis 521 is plugged into the second plug-in hole 21241 on the second top plate 2124, so as to drive the driving sprocket 2121, the synchronous chain 2123 and the driven sprocket 2122 to drive the front I-wheel 201 and the rear I-wheel 202 of the second I-wheel assembly 212 to rotate synchronously.
[0062] It should be noted here that during the above process, the first clutch assembly 51 is closed, that is, when the second I-shaped wheel group 212 is in winding operation, the first I-shaped wheel group 211 does not rotate, and when the driven sprocket 2122 drives the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212 to rotate, the driven sprocket 2122 idles relative to the rotating shaft 2111 of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211, so as to realize a driving unit 23 (that is, a motor 236) to drive the first I-shaped wheel group 211 and the second I-shaped wheel group 212 to rotate respectively, so that the two I-shaped wheel groups of the material receiving trolley 21 have the efficient winding characteristics of "one replacement and one use".
[0063] When the second I-wheel assembly 212 is used for winding operation, the second cylinder 522 pushes the second chassis 521 to extend, and the second plug-in column 5211 on the second chassis 521 is plugged into the second plug-in hole 21241 on the second top plate 2124, so as to drive the driving sprocket 2121, the synchronous chain 2123 and the driven sprocket 2122 to drive the front I-wheel 201 and the rear I-wheel 202 of the second I-wheel assembly 212 to rotate synchronously.
[0064] It should be noted here that during the above process, the first clutch 51 is in a pressure-released separation state, that is, when the second I-shaped wheel group 212 is in a winding operation, the first I-shaped wheel group 211 does not rotate, and when the driven sprocket 2122 drives the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212 to rotate, the driven sprocket 2122 idles relative to the rotating shaft 2111 of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211, so as to realize a driving unit 23 (i.e., a motor 236) to drive the first I-shaped wheel group 211 and the second I-shaped wheel group 212 to rotate respectively, so that the two I-shaped wheel groups of the material receiving trolley 21 have the efficient winding characteristics of "one replacement and one use".
[0065] like Figure 1 to Figure 5 , Figure 7 As shown, the bottom of the material receiving trolley 21 has two spaced-apart slide rails 217, the sliding base 22 includes two spaced-apart side plates 223, and a plurality of cross bars 225 are spaced-apart between the two side plates 223 of the sliding base 22; a plurality of side sliding rollers 2231 are spaced-apart and rotatably arranged on the outer side surfaces of the two side plates 223, and when the material receiving trolley 21 is pushed in from above the sliding base 22, the side sliding rollers 2231 roll in cooperation with the bottom end of the slide rails 217 to reduce the friction resistance between the sliding base 22 and the material receiving trolley 21 when the material receiving trolley 21 is placed, thereby achieving the effect of saving effort and facilitating installation.
[0066] like Figure 1 to Figure 3 and Figure 7As shown, two center guide plates 213 are arranged at intervals in the middle of the bottom surface of the front end of the material receiving trolley 21, and a downward-opening guide groove 2131 is formed between the two center guide plates 213 on the bottom surface of the material receiving trolley 21, and a supporting plate 224 is extended to form on the rear end surface of the sliding base 22, and a plurality of center guide rollers 2241 are rotatably arranged on the top surface of the supporting plate 224, and the axes of the center guide rollers 2241 and the side sliding rollers 2231 are perpendicular to each other; when the material receiving trolley 21 is pushed into the top of the sliding base 22, the center guide rollers 2241 roll and fit in the center guide grooves 2131 to further reduce the friction resistance between the sliding base 22 and the material receiving trolley 21 when the material receiving trolley 21 is pushed, and through the design of the center guide rollers 2241, the material receiving trolley 21 can also be pushed into the sliding base 22 in a centered manner, so that it can be subsequently pushed into a preset installation position.
[0067] like Figure 7 As shown, two inclined transition plates 216 are formed at the front and rear ends of the two center guide plates 213. The two transition plates 216 located on different center guide plates 213 are in a flared shape away from the center guide plate 213, and the center guide roller 2241 slides into the center guide groove 2131 along the inner side of the transition plate 216. Such a design allows the rear end of the material receiving trolley 21 to be pushed into the preset installation position in a posture aligned with the sliding base 22 when the material receiving trolley 21 is pushed in, and the center guide roller 2241 can also slide out of the outlet groove 2131 more easily when the material receiving trolley 21 is pushed out, making the unloading process of the material receiving trolley 21 more convenient and labor-saving.
[0068] like Figure 2 , Figure 3 and Figure 6 As shown, the material receiving device also includes a positioning assembly 60 for locking the material receiving trolley 21 when the material receiving trolley 21 is pushed into the preset installation position. The positioning assembly 60 includes a limit fork plate 61, a limit cylinder 62 and a linkage rod 63 installed below the sliding base 22. The limit fork plate 61 is installed on the inner wall of the cross bar 225 at the front end through an axis rotation. The cross bar 225 at the front end and the two side plates 223 are enclosed to form a limit fork plate in a horizontal state. The fork plate 61 makes way for the avoidance cavity 226; one end of the linkage rod 63 is hinged to the end of the piston rod of the limiting cylinder 62, and the other end is fixedly connected to the rotation center of the limiting fork plate 61; when the material receiving trolley 21 is located at the preset installation position, the piston rod of the limiting cylinder 62 retracts and drives the limiting fork plate 61 through the linkage rod 63, swinging from a horizontal state to a vertical state in contact with the inner wall of the frame rod 214 at the front end of the material receiving trolley 21, so as to lock the material receiving trolley 21 in the preset installation position.
[0069] It should be noted here that when the material receiving trolley 21 is pushed into the preset installation position of the sliding base 22, the pulley 215 below the material receiving trolley 21 is spaced from the ground, so that the material receiving trolley 21 can avoid the material changing track 10, so as to avoid the pulley 215 of the material receiving trolley 21 being blocked by the material changing track 10, thereby preventing the material receiving assembly 20 from being able to slide freely on the material changing track 10.
[0070] like Figure 2 and 6 As shown, a position detection assembly 30 is provided on the top surface of the front end of the sliding base 22, and the position detection assembly 30 includes a proximity switch 32, a spring shaft rod 31 provided at the front end of the proximity switch 32, and a detection block (not shown in the figure) actuated by the spring shaft rod 31 to move forward and backward; when the material receiving trolley 21 is pushed onto the sliding base 22, the frame rod 214 of the material receiving trolley 21 pushes the spring shaft rod 31 to withdraw, and the spring shaft rod 31 pushes the detection block to move forward, and the proximity switch 32 detects the movement of the detection block, thereby detecting whether the material receiving trolley 21 is pushed into the preset installation position; after the material receiving trolley 21 is pushed out from the sliding base 22, the spring shaft rod 31 is reset to the initial state, and the proximity switch 32 cannot detect the detection block.
[0071] like Figure 2 and 6 As shown, an ejection cylinder 40 is provided on the top surface of the front end of the sliding base 22, and the piston rod of the ejection cylinder 40 is in a relative position to the frame rod 214 at the front end of the material receiving trolley 21. When the two I-shaped wheel groups on the material receiving trolley 21 have completed winding, the piston rod of the ejection cylinder 40 extends to push the material receiving trolley 21 to retreat as a whole and be pushed out from the top of the sliding base 22, so that the unloading process of the material receiving trolley 21 is more convenient and labor-saving.
[0072] like Figure 5 , Figure 7 and Fig.14 , Fig.15 As shown, a brake release assembly 90 is provided between the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211 and between the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212. The brake release assembly includes a base 91 installed on the material receiving trolley 21, and brake pads 92 rotatably connected to both sides of the base 91 and facing the circumference of the inner disk 210 of the front I-shaped wheel 201 and the rear I-shaped wheel 202. The brake release assembly also includes a locking structure 93 and a releasing structure 94; the locking structure 93 can lock the brake pads 92 in a state of contact with the circumference of the inner disk 210 to limit the rotation of the front I-shaped wheel 201 and the rear I-shaped wheel 202; when the material receiving trolley 21 is pushed into the preset installation position, the releasing structure 94 can control the brake pads 92 to swing to disengage from the inner disk 210, so that the two I-shaped wheel groups rotate to perform the winding operation.
[0073] like Fig.15 and Fig.16 As shown, the locking structure 93 includes a screw 931, a spring 932, and two swing arm plates 933. The base 91 is installed on the top surface of the material receiving trolley 21. The screw 931 is slidably connected to the through hole 910 of the base 91. A top plate 9311 is welded to the screw end of the screw 931. One end of the swing arm plate 933 is fixed to the brake pad 92, and the other end is hinged to the top of the screw 931; the spring 932 is sleeved on the side of the screw 931, and one end of the spring 932 is pressed against the bottom surface of the base 91, and the other end is pressed against the top plate 9311, so as to press the brake pad 92 in a state of contact with the side of the inner disk 210. It should be noted here that the swing arm plate 933 and the brake pad 92 are fixed together at a certain angle.
[0074] like Figure 5 , Figure 7 and Fig.15 , Fig.16 As shown, the material receiving trolley 21 includes a mounting rod 218 fixedly mounted at the middle position between the front and rear end frame rods 214, the base 91 is welded and fixedly connected to the mounting rod 218, and the material receiving trolley 21 has a travel cavity 2101 that makes way for the base 91.
[0075] like Figure 2 , Figure 3 , Figure 5 , Figure 7 and Fig.15 , Fig.16 As shown, the release structure 94 is a release cylinder 941 installed under the sliding base 22, and the sliding base 22 has a make way cavity 227 for the piston rod of the release cylinder 941; when the material receiving trolley 21 is pushed into the preset installation position, the piston rod of the release cylinder 941 is in a relative position with the top plate 9311, and the piston rod of the release cylinder 941 extends out to push the top plate 9311, the spring 932 is compressed, the actuating screw 931 slides upward, and drives the brake pad 92 to swing downward through the swing arm plate 933 until it is disengaged from the inner disc 210, so that the front I-shaped wheel 201 and the rear I-shaped wheel 202 can rotate normally.
[0076] The present application provides a control method for a dual-station high-efficiency material receiving device, comprising the following steps:
[0077] S1: Push the material receiving trolley 21 onto the sliding base 22, so that the first I-shaped wheel set 211 on the side material receiving trolley 21 is aligned with the preset material receiving area of the conveying mechanism 100, and the first round of winding operation is performed through the corresponding driving unit 23;
[0078] S2: After the first I-shaped wheel group 211 completes the winding operation, the driving unit 23 is turned off, and the control component 24 controls the sliding base 22 to drive the receiving trolley 21 and the driving unit 23 to slide to the right on the material changing track 10, so that the second I-shaped wheel group 212 on the receiving trolley 21 is aligned with the preset receiving area of the conveying mechanism 100 to perform the next round of winding operation;
[0079] S3: After the two sets of I-shaped wheels on the above-mentioned receiving trolley 21 have completed the winding operation, the receiving trolley 21 with both sets of I-shaped wheels completely wound is pushed out of the sliding base 22 to complete the unloading of the semi-finished product. The above embodiments are only used to illustrate the utility model, not to limit the utility model. Ordinary technicians in this technical field can make various changes or modifications without departing from the spirit and scope of the utility model. Therefore, all equivalent technical solutions should also belong to the scope of the utility model and be defined by the claims.
Claims
1. A material receiving roller brake release assembly for a material receiving trolley, characterized in that: The brake release assembly (90) is arranged between the front I-shaped wheel (201) and the rear I-shaped wheel (202), and the brake release assembly (90) is arranged corresponding to the I-shaped wheel assembly; it comprises: a base (91) installed on the material receiving cart (21), a brake pad (92) rotatably connected to both sides of the base (91) and facing the circumferential side of the inner disk (210) of the front I-shaped wheel (201) and the rear I-shaped wheel (202), and the brake release assembly also comprises a locking structure (93) and a release structure (94); The locking structure (93) can lock the brake pad (92) in a state of contacting and pressing the circumference of the inner disk body (210) to restrict the front I-shaped wheel (201) and the rear I-shaped wheel (202) from rotating; the release structure (94) can control the brake pad (92) to swing away from the inner disk body (210) to allow the front I-shaped wheel (201) and the rear I-shaped wheel (202) to rotate for winding operation.
2. A material receiving roller brake release assembly for a material receiving trolley as claimed in claim 1, characterized in that: The locking structure (93) comprises a screw rod (931), a spring (932), and two swing arm plates (933). The base (91) is mounted on the top surface of the material receiving trolley (21). The screw rod (931) is slidably connected to the through hole (910) of the base (91). A top plate (9311) is welded to the screw end of the screw rod (931). One end of the swing arm plate (933) is fixedly connected to the rotating end of the brake pad (92), and the other end is hinged to the top end of the screw rod (931). The spring (932) is sleeved on the peripheral side of the screw rod (931), and one end of the spring (932) contacts the bottom surface of the base (91), and the other end contacts the top plate (9311), so as to press the brake pad (92) to a state of contact with the peripheral side of the inner disk (210).
3. A material receiving roller brake release assembly for a material receiving trolley as claimed in claim 2, characterized in that: The material receiving trolley (21) comprises a mounting rod (218) fixedly mounted at the middle position between the front and rear end frame rods (214); the base (91) is welded and fixedly connected to the mounting rod (218); and the material receiving trolley has a travel cavity (2101) that gives way to the base (91).
4. A material receiving roller brake release assembly for a material receiving trolley as claimed in claim 3, characterized in that: The release structure (94) is a release cylinder (941) installed below the sliding base (22), and the sliding base (22) has a clearance cavity (227) for the piston rod of the release cylinder (941); when the material receiving trolley (21) is pushed into a preset installation position, the piston rod of the release cylinder (941) is in a relative position with the top plate (9311).