Winding machine

Abstract

The utility model provides a winding machine, which relates to the technical field of coiled material detection, and comprises a rack, a feeding shaft, a counting device and a traction tool apron are arranged on the rack along the advancing direction of coiled materials, the counting device comprises a counting platform arranged on the rack, two pairs of limiting components are arranged on the counting platform along the vertical direction of the advancing direction of the coiled materials in a sliding manner, and the traction tool apron is arranged on the rack. The utility model discloses a rolling machine which comprises a rack, a plurality of limiting assemblies are arranged on the rack, every two limiting assemblies are oppositely arranged, a counting support is installed on the rack, a counter used for counting the total number of products on a coiled material and a code scanner used for counting the number of defective products on the coiled material are installed on the counting support, and the code scanner and the counter are both arranged between the two pairs of limiting assemblies. And the statistics of the total number of products and the number of defective products on the coiled material is accurately and efficiently realized.

Description

Technical Field

[0001] The utility model relates to the technical field of coil processing, in particular to a coiling machine. Background Art

[0002] After the coil goes through the processing procedure, several products are arranged on the coil at a certain interval. It is inevitable that there will be one or more defective products among the products on the coil. The defective products will be sprayed with identification codes during the processing. Therefore, manual winding is required to check and count the products on the coil. This method is not only inefficient, but also prone to the situation that defective products are missed in scanning and counting. It is time-consuming, labor-intensive and has low accuracy.

[0003] Therefore, a winding machine that solves the above problems is needed. Utility Model Content

[0004] The utility model provides a winding machine, which can accurately and efficiently realize the statistics of the total number of products and the number of defective products on the coiled material.

[0005] The technical solution of the utility model is achieved in this way:

[0006] The winder comprises a frame, on which a material unwinding shaft, a counting device and a traction knife seat are arranged along the advancing direction of the coil;

[0007] The counting device includes a counting platform installed on the frame, and two pairs of limit assemblies are slidably installed on the counting platform along the perpendicular direction of the forward direction of the coil. The limit assemblies are arranged opposite to each other in pairs. A counting bracket is installed on the frame, and a counter for counting the total number of products on the coil and a scanner for counting the number of defective products on the coil are installed on the counting bracket. The scanner and the counter are both arranged between the two pairs of limit assemblies.

[0008] As a preferred technical solution, the counting bracket includes a first support rod installed on the frame, the first support rod is arranged above the counting platform, a first connecting block is slidably installed on the first support rod along the vertical direction of the forward direction of the coil, a second support rod is slidably installed on the first connecting block along the forward direction of the coil, a second connecting block is fixedly installed on the second support rod, a third support rod is slidably installed on the second connecting block along the vertical direction, a fourth connecting block is installed on the lower end of the support rod, and the counter and the scanner are both installed on the fourth connecting block.

[0009] As a preferred technical solution, each of the limit components includes a positioning block, at least one pair of slide grooves is provided on the counting platform, a vertically arranged positioning bolt is threadedly installed on the positioning block, and the lower end of the positioning bolt passes through the corresponding slide groove and is threadedly connected to a locking block.

[0010] As a preferred technical solution, each positioning block is provided with a limiting groove on one side close to the coil.

[0011] As a preferred technical solution, a transmission bottom shaft is rotatably mounted on the traction knife seat, a pressing shaft is mounted on the traction knife seat through a pressing assembly, a pressing roller is rotatably mounted on the pressing shaft, a plurality of stripping rubber rollers are mounted on the pressing roller, a pressing portion is provided on the circumferential surface of both ends of the pressing shaft, and a pair of bearings matching the corresponding pressing portions are rotatably mounted on the traction knife seat.

[0012] As a preferred technical solution, the pressing assembly includes a pair of mounting blocks, a pair of mounting grooves are arranged on the traction knife seat, each of the mounting blocks is slidably installed in the corresponding mounting groove along the vertical direction, the pressing shaft is installed between the two mounting blocks, one end of the pressing shaft passes through the corresponding mounting block and is connected to a rotating handle, a fixing plate is fixedly installed at the end of each mounting groove, an adjusting screw is threadedly installed on each fixing plate, the upper end of each adjusting screw is threadedly connected to an adjusting nut, the lower end of each adjusting screw passes through the corresponding mounting block and is threadedly connected to the corresponding mounting block, and a compression spring is arranged between each mounting block and the corresponding fixing plate.

[0013] As a preferred technical solution, a receiving shaft for collecting the coiled material is rotatably mounted on the frame, and the receiving shaft is arranged downstream of the traction knife seat.

[0014] As a preferred technical solution, a plurality of guide rollers are rotatably mounted on the frame.

[0015] By adopting the above technical solution, the beneficial effects of the utility model are as follows:

[0016] Since the winder includes a counting device, the coil advances under the action of the unwinding shaft and the traction knife seat. As the coil advances, the counter senses the products on the coil and records the total number of products on the coil. The barcode scanner scans the identification code on the defective products, thereby knowing the number of defective products in the products on the coil. The number of good products in the products can be obtained by the total number of products on the coil and the number of defective products on the coil. In the utility model, the counting device replaces manual inspection and counting, and accurately and efficiently realizes the statistics of the total number of products and the number of defective products on the coil. The number of good products on the coil can be counted by the total number of products and the number of defective products.

[0017] Since the counting device includes a counting bracket, the counting device can be adjusted in a direction perpendicular to the forward direction of the coil by sliding the first connecting block, the counting device can be adjusted in the forward direction of the coil by sliding the second support rod, and the counting device can be adjusted in a vertical direction by sliding the third support rod. In the utility model, the setting of the counting bracket can realize the adjustment of the scanner and the counter in three directions, so that the utility model is suitable for counting and statistics of various types of coils, which increases the scope of application of the utility model. The scanner and the counter are adjustable in multiple directions, so that the positions of the scanner and the counter can be adjusted according to the positions of the products on the coil, so that the scanner and the counter correspond to the positions of the products on the coil, thereby improving the counting accuracy.

[0018] Since the counting device includes a counting platform, two pairs of limit assemblies are arranged on the counting platform, and the limit assemblies can limit the coil before counting, thereby avoiding the deviation of the coil during the counting process, thereby avoiding the situation that the defective product identification code is not scanned due to the deviation of the coil, thereby improving the accuracy of the defective product quantity statistics of the coil, and since the limit assemblies include positioning blocks, the positioning blocks are provided with limiting grooves, during the forward movement of the coil, the coil on the counting platform is limited in the limiting groove in the vertical direction, effectively reducing the displacement of the coil in the vertical direction due to external factors, thereby avoiding the situation that the defective product identification code is not identified, thereby further improving the accuracy of the defective product quantity statistics.

[0019] Since the winder includes a traction knife seat, when the traction knife seat is not working, the rotating handle is turned, the pressing part and the corresponding bearing are released, a gap is formed between the slitting rubber roller and the transmission bottom shaft, and the coil can be passed through the gap, thereby realizing the installation of the coil. When the traction knife seat is working, the pressing part is matched with the corresponding bearing, the slitting rubber roller is fitted with the transmission bottom shaft, and the coil is pulled forward. In the utility model, compared with the traditional traction knife seat, when the traction knife seat is working, the slitting rubber roller is fitted with the traditional bottom shaft, and the products on the coil can be avoided between adjacent slitting rubber rollers. On the basis of traction of the coil, the avoidance of the products on the coil is realized, thereby avoiding the impact on the products on the coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0023] Figure 3 It is a structural schematic diagram of the utility model from another angle;

[0024] Figure 4 It is a structural schematic diagram of the limit assembly;

[0025] Figure 5 It is a structural schematic diagram of the traction knife seat;

[0026] Figure 6 It is a structural schematic diagram of the traction knife holder from another angle;

[0027] Figure 7 It is a front view of the traction knife seat;

[0028] Figure 8 Figure 7 Enlarged structural diagram at B in the middle.

[0029] Wherein: 1. Frame; 2. Feeding shaft; 3. Traction knife seat; 4. Counting platform; 5. Counter; 6. Barcode scanner; 7. First support rod; 8. First connecting block; 9. Second support rod; 10. Second connecting block; 11. Third support rod; 12. Fourth connecting block; 13. Positioning block; 14. Slide; 15. Positioning bolt; 16. Locking block; 17. Limiting groove; 18. Transmission bottom shaft; 19. Pressing shaft; 20. Pressing roller; 21. Slitting rubber roller; 22. Pressing part; 23. Bearing; 24. Mounting block; 25. Mounting groove; 26. Rotating handle; 27. Fixed plate; 28. Adjusting screw rod; 29. ​​Adjusting nut; 30. Compression spring; 31. Feeding shaft; 32. Guide roller; 33. Driving motor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] like Figure 1-Figure 8 As shown together, the winder comprises a frame 1 , on which a discharge shaft 2 , a counting device and a traction knife seat 3 are arranged along the advancing direction of the coil.

[0032] The counting device includes a counting platform 4 installed on the frame 1, and two pairs of limit assemblies are slidably installed on the counting platform 4 along the vertical direction of the forward direction of the coil. The limit assemblies are arranged opposite to each other. A counting bracket is installed on the frame 1, and a counter 5 for counting the total number of products on the coil and a scanner 6 for counting the number of defective products on the coil are installed on the counting bracket. The scanner 6 and the counter 5 are both arranged between the two pairs of limit assemblies.

[0033] Among them, the counting bracket includes a first support rod 7 installed on the frame 1, the first support rod 7 is arranged above the counting platform 4, and a first connecting block 8 is slidably installed on the first support rod 7 along the vertical direction of the forward direction of the coil, and a second support rod 9 is slidably installed on the first connecting block 8 along the forward direction of the coil, and a second connecting block 10 is fixedly installed on the second support rod 9, and a third support rod 11 is slidably installed on the second connecting block 10 along the vertical direction, and a fourth connecting block 12 is installed at the lower end of the support rod, and the counter 5 and the barcode scanner 6 are both installed on the fourth connecting block 12.

[0034] Furthermore, each limit assembly includes a positioning block 13, at least one pair of slide grooves 14 are provided on the counting platform 4, a vertically arranged positioning bolt 15 is threadedly installed on the positioning block 13, and the lower end of the positioning bolt 15 passes through the corresponding slide groove 14 and is threadedly connected to a locking block 16.

[0035] Furthermore, each positioning block 13 is provided with a limiting groove 17 on one side close to the coil.

[0036] Secondly, a transmission bottom shaft 18 is rotatably installed on the traction knife seat 3, a pressing shaft 19 is installed on the traction knife seat 3 through a pressing assembly, a pressing roller 20 is rotatably installed on the pressing shaft 19, and a plurality of stripping rubber rollers 21 are installed on the pressing roller 20. A pressing portion 22 is provided on the circumferential surface of both ends of the pressing shaft 19, and a pair of bearings 23 matched with the corresponding pressing portions 22 are rotatably installed on the traction knife seat 3.

[0037] like Figure 5-Figure 8 As shown together, the pressing components include a pair of mounting blocks 24, and a pair of mounting grooves 25 are arranged on the traction knife seat 3. Each mounting block 24 is slidably installed in the corresponding mounting groove 25 along the vertical direction. The pressing shaft 19 is installed between the two mounting blocks 24, and one end of the pressing shaft 19 passes through the corresponding mounting block 24 and is connected to a rotating handle 26. A fixing plate 27 is fixedly installed at the end of each mounting groove 25, and an adjusting screw 28 is threadedly installed on each fixing plate 27. An adjusting nut 29 is threadedly connected to the upper end of each adjusting screw 28, and the lower end of each adjusting screw 28 passes through the corresponding mounting block 24 and is threadedly connected to the corresponding mounting block 24. A compression spring 30 is arranged between each mounting block 24 and the corresponding fixing plate 27.

[0038] A receiving shaft 31 for collecting the coiled material is rotatably mounted on the frame 1 , and the receiving shaft 31 is arranged downstream of the traction knife seat 3 .

[0039] A plurality of guide rollers 32 are rotatably mounted on the frame 1 .

[0040] The counter 5 adopts a through-beam photoelectric sensor from Pepperl+Fuchs.

[0041] The barcode scanner 6 adopts a fixed barcode scanner from Tuboshi Company.

[0042] The unloading shaft 2, the receiving shaft 31 and the transmission bottom shaft 18 are respectively connected to a driving motor 33.

[0043] The method of using the utility model is as follows:

[0044] The first step is to place the coil to be counted on the unwinding shaft 2, turn the rotating handle 26, the pressing part 22 and the corresponding bearing 23 are released, a gap is formed between the transmission bottom shaft 18 and the slitting rubber roller 21, the coil is passed through the gap and fixed on the receiving shaft 31, and the installation of the coil is completed.

[0045] In the second step, after the coil is installed, the positioning bolt 15 is rotated to push the positioning block 13 to move toward the coil, and the coil is limited in the limiting groove 17, thus completing the positioning of the coil.

[0046] In the third step, after the coil is positioned, adjust the position of the counter 5 and the barcode scanner 6 along the perpendicular direction of the coil forward direction by sliding the first connecting block 8, adjust the position of the counter 5 and the barcode scanner 6 along the forward direction of the coil by sliding the second support rod 9, and adjust the position of the counter 5 and the barcode scanner 6 along the vertical direction by sliding the third support rod 11, thus completing the position adjustment of the counter and the barcode scanner 6.

[0047] In the fourth step, after the position adjustment of the counter 5 and the barcode scanner 6 is completed, the coil moves forward under the drive of the drive motor 33. As the coil moves forward, the counter 5 counts the number of products on the coil, and the barcode scanner 6 scans the defective product identification code on the coil, thereby realizing the statistics of the total number of products on the coil and the number of defective products.

[0048] In summary, the utility model accurately and efficiently realizes the statistics of the total number of products and the number of defective products on the coil.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A winder, comprising a frame, characterized in that: Along the forward direction of the coil, a material discharge shaft, a counting device and a traction knife seat are arranged on the frame; The counting device includes a counting platform installed on the frame, and two pairs of limit assemblies are slidably installed on the counting platform along the perpendicular direction of the forward direction of the coil. The limit assemblies are arranged opposite to each other in pairs. A counting bracket is installed on the frame, and a counter for counting the total number of products on the coil and a scanner for counting the number of defective products on the coil are installed on the counting bracket. The scanner and the counter are both arranged between the two pairs of limit assemblies.

2. The winding machine according to claim 1, characterized in that: The counting bracket includes a first support rod installed on the frame, the first support rod is arranged above the counting platform, a first connecting block is slidably installed on the first support rod along the vertical direction of the forward direction of the coil, a second support rod is slidably installed on the first connecting block along the forward direction of the coil, a second connecting block is fixedly installed on the second support rod, a third support rod is slidably installed on the second connecting block along the vertical direction, a fourth connecting block is installed on the lower end of the support rod, and the counter and the scanner are both installed on the fourth connecting block.

3. The winding machine according to claim 1, characterized in that: Each of the limit components includes a positioning block, at least one pair of slide grooves is provided on the counting platform, a vertically arranged positioning bolt is threadedly installed on the positioning block, and the lower end of the positioning bolt passes through the corresponding slide groove and is threadedly connected to a locking block.

4. The winding machine according to claim 3, characterized in that: A limiting groove is provided on one side of each positioning block close to the coil.

5. The winder according to claim 1, characterized in that: A transmission bottom shaft is rotatably mounted on the traction knife seat, a pressing shaft is mounted on the traction knife seat via a pressing assembly, a pressing roller is rotatably mounted on the pressing shaft, a plurality of stripping rubber rollers are mounted on the pressing roller, a pressing portion is provided on the circumferential surface of both ends of the pressing shaft, and a pair of bearings matching the corresponding pressing portions are rotatably mounted on the traction knife seat.

6. The winding machine according to claim 5, characterized in that: The pressing components each include a pair of mounting blocks, a pair of mounting grooves are provided on the traction knife seat, each of the mounting blocks is slidably installed in the corresponding mounting groove along the vertical direction, the pressing shaft is installed between the two mounting blocks, one end of the pressing shaft passes through the corresponding mounting block and is connected to a rotating handle, a fixing plate is fixedly installed at the end of each mounting groove, an adjusting screw is threadedly installed on each fixing plate, the upper end of each adjusting screw is threadedly connected to an adjusting nut, the lower end of each adjusting screw passes through the corresponding mounting block and is threadedly connected to the corresponding mounting block, and a compression spring is provided between each mounting block and the corresponding fixing plate.

7. The winder according to claim 1, characterized in that: A receiving shaft for collecting the coiled material is rotatably mounted on the frame, and the receiving shaft is arranged downstream of the traction knife seat.

8. The winder according to claim 1, characterized in that: A plurality of guide rollers are rotatably mounted on the frame.

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