High-elasticity steel wire unwinding device

Abstract

The utility model provides a high-elasticity steel wire unwinding device, and belongs to the technical field of high-elasticity steel wire unwinding. Comprising a protective cover mounted on a bottom plate; the winding mechanism is mounted on the bottom plate; the guide mechanism is mounted on the bottom plate and comprises a moving part, a sliding part and a clamping part; the two first mounting parts are arranged on the moving part; the telescopic part is mounted on the mounting part I; the limiting piece is mounted on the telescopic piece; and the elastic supporting piece is mounted on the winding mechanism. By arranging the winding mechanism, the guide mechanism and the elastic supporting piece, the steel wires can be kept straight, irregular winding or damage caused by bending of the steel wires is avoided, and the steel wires are prevented from being staggered and overlapped in the winding process, so that the abrasion of the steel wires is reduced, and the winding efficiency is improved; the elastic supporting piece reduces unstable tension of the steel wire caused by mechanical vibration or external force, and universality and flexibility of the device are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of high-elastic steel wire unwinding, in particular to a high-elastic steel wire unwinding device. Background Art

[0002] High-elastic steel wire usually refers to steel wire material with high strength and good elasticity, which is often used to manufacture various springs and elastic elements. According to different production processes, high-elastic steel wire can be divided into cold-drawn spring steel wire, oil-quenched steel wire and piano wire. These high-elastic steel wires are widely used in industrial manufacturing due to their excellent mechanical properties and elastic characteristics, such as springs and elastic structural components in the fields of automobiles, machinery, electronics, etc. When selecting high-elastic steel wire, it is necessary to determine the appropriate type and specification based on specific application needs and performance requirements.

[0003] In the prior art, high-elastic materials are prone to edge curling or wavy deformation during winding and unwinding due to their high resilience, which affects the accuracy and efficiency of subsequent processing. The unwinding devices in the prior art often lack effective mechanisms to prevent this problem. Therefore, the present application provides a high-elastic steel wire unwinding device to meet the needs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a high-elastic steel wire unwinding device to solve the problem that the existing unwinding device cannot solve the problem that the high-elastic steel wire is prone to edge curling or wave-shaped deformation during unwinding.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A high-elastic steel wire unwinding device comprises a protective cover mounted on a base plate; a winding mechanism mounted on the base plate; a guide mechanism mounted on the base plate, wherein the guide mechanism comprises: a moving part; two mounting parts 1 arranged on the moving part; a telescopic part mounted on a mounting part 1; a limiting part mounted on the telescopic part; and an elastic support part mounted on the winding mechanism.

[0007] The winding mechanism comprises: a second mounting member; a winding portion, which is detachably mounted on the second mounting member, and a wire-receiving slot is provided on the winding portion; a third mounting member, which is mounted on the bottom plate; and a first driving member, which is mounted in the third mounting member.

[0008] The winding mechanism further comprises: a rotating member 1, which is mounted on a driving member 1; and a connecting member 1, which is mounted on the rotating member 1, and the connecting member 1 is movably connected to the winding portion.

[0009] The elastic support member includes: a mounting member 4; a driving member 2, which is mounted on the mounting member 4; a rotating member 2, which is mounted on the driving member 2; and a connecting member 2, which is mounted on the rotating member 2.

[0010] The elastic support member also includes a pressing member, which is movably mounted on the second connecting member via a rotating shaft, and the pressing member is made of an elastic material.

[0011] The controller is installed on the protective cover, and the controller includes a display screen and control buttons.

[0012] A protective pad is installed on the limiting member; and a protective door is installed on the protective cover.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects:

[0014] In the above scheme, by setting up a winding mechanism, a guide mechanism and an elastic support member, the steel wire can be kept straight, and uneven winding or damage caused by bending of the steel wire can be avoided, and the steel wire can be prevented from overlapping during the winding process, thereby reducing the wear of the steel wire and improving the winding efficiency. The elastic support member reduces the instability of the steel wire tension caused by mechanical vibration or external force, thereby improving the versatility and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the high elastic steel wire unwinding device;

[0017] Figure 2 It is a schematic diagram of the protective cover structure;

[0018] Figure 3 It is a schematic diagram of the winding mechanism structure;

[0019] Figure 4 It is a structural schematic diagram of a connecting piece;

[0020] Figure 5 It is a structural schematic diagram of the winding section;

[0021] Figure 6 It is a schematic diagram of the structure of the pressing member;

[0022] Figure 7 It is a schematic diagram of the telescopic part structure.

[0023] [Reference Signs]

[0024] 1. Bottom plate; 2. Protective cover; 3. Controller; 4. Protective door; 5. Elastic support member; 501. Driving member 2; 502. Mounting member 4; 503. Rotating member 2; 504. Pressing member; 505. Connecting member 2; 6. Guide mechanism; 601. Moving member; 602. Mounting member 1; 603. Limiting member; 604. Telescopic member; 7. Winding mechanism; 701. Mounting member 3; 702. Driving member 1; 703. Rotating member 1; 704. Connecting member 1; 705. Mounting member 2; 706. Winding section.

[0025] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0026] The following is a detailed description of a high elastic steel wire unwinding device provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, an embodiment of the utility model provides a high-elastic steel wire unwinding device, including a protective cover 2, installed on a base plate 1; a winding mechanism 7, installed on the base plate 1; a guide mechanism 6, installed on the base plate 1, and the guide mechanism 6 includes: a moving part 601; two mounting parts 602, arranged on the moving part 601; a telescopic part 604, installed on the mounting part 602; a limiting part 603, installed on the telescopic part 604; and an elastic support part 5, installed on the winding mechanism 7.

[0028] The guide mechanism 6 ensures that the steel wire can be accurately guided before unwinding, maintains a straight state, and prevents the steel wire from being offset or bent during the unwinding process. Through the design of the telescopic part 604 and the movable part 601, the guide mechanism 6 can be adjusted according to steel wires of different diameters or specifications, thereby improving the versatility and adaptability of the device, ensuring that the steel wire moves on the correct path, and avoiding uneven unwinding or damage caused by the steel wire deviating from the center line.

[0029] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, the winding mechanism 7 includes: a second mounting member 705; a winding portion 706, which is detachably mounted on the second mounting member 705, and a wire-receiving slot is provided on the winding portion 706; a third mounting member 701, which is mounted on the bottom plate 1; and a driving member 1 702, which is mounted in the third mounting member 701.

[0030] The winding section 706 can be detachably mounted on the second mounting member 705, which makes it quick and convenient to replace steel wires of different specifications or types. When it is necessary to wind up steel wires of different sizes or materials, it is only necessary to replace the corresponding winding section 706. The wire winding slot is used to guide the steel wire to accurately enter the winding position and ensure that the steel wire remains on the correct track during the winding process, thereby preventing the steel wire from being misplaced or stacked.

[0031] like Figure 2 , Figure 5 and Figure 6 As shown, the winding mechanism 7 also includes: a rotating member 703 installed on the driving member 702; a connecting member 704 installed on the rotating member 703, and the connecting member 704 is movably connected to the winding portion 706.

[0032] The movable connection design between the connecting piece 704 and the winding section 706 makes it easy for the operator to quickly locate and remove the winding section 706 when unloading or replacing the winding section 706, thereby improving the ease of use and work efficiency of the entire winding device, not only ensuring the stability and continuity of the winding process, but also providing flexibility and convenience, thereby improving the efficiency and quality of the entire winding process.

[0033] like Figure 3 and Figure 6 As shown, the elastic support member 5 includes: a mounting member 4 502; a driving member 2 501, mounted on the mounting member 4 502; a rotating member 2 503, mounted on the driving member 2 501; and a connecting member 2 505, mounted on the rotating member 2 503.

[0034] The driving member 501 is used to provide power to the rotating member 503, and accurately control the rotation speed and strength of the rotating member 503 to adapt to the unwinding process of the steel wire with different tension requirements. The driving force is then transmitted to the connecting member 505 through the rotating member 503 to achieve uniform distribution of the elastic supporting force, ensuring that the steel wire is constantly supported during the unwinding process, and preventing irregular lamination or damage of the steel wire due to relaxation. This not only ensures the smooth transportation of the steel wire during the unwinding process, but also provides the ability to accurately control and adjust the tension of the steel wire, thereby improving the unwinding quality and efficiency.

[0035] like Figure 3 and Figure 6As shown, the elastic support member 5 further includes: a pressing member 504, which is movably mounted on the second connecting member 505 via a rotating shaft, and the pressing member 504 is made of elastic material.

[0036] The clamping piece 504 can apply constant pressure to the steel wire during the unwinding process, which helps to maintain uniform tension of the steel wire and prevent the steel wire from loosening or over-stretching due to uneven tension. The use of elastic material can reduce friction and wear caused by hard contact and extend the service life of the steel wire. Since the clamping piece 504 is movably installed on the connecting piece 2 505 through a rotating shaft, the clamping piece 504 can adapt to steel wires of different diameters and maintain appropriate pressure, thereby being suitable for unwinding of steel wires of more specifications. It can also reduce unwinding quality problems caused by loose or kinked steel wires.

[0037] like Figure 1 and Figure 2 As shown, the controller 3 is installed on the protective cover 2, and the controller 3 includes a display screen and control buttons.

[0038] The controller 3 receives feedback signals from detectors, such as signals from tension detectors, compares them with preset tension values, and then adjusts the output to control the actuator. This adjustment ensures that the wire maintains a constant tension during the unwinding process to prevent wire breakage or other problems caused by uneven tension. The controller 3 is usually equipped with a display and control buttons, which enables the operator to set and adjust directly on the machine. The display can display the current system status and various parameters, while the control buttons allow the operator to manually control the start, stop, and emergency braking of the system in an emergency.

[0039] like Figure 1 , Figure 2 and Figure 7 As shown, a protective pad is installed on the limiting member 603; and the protective door 4 is installed on the protective cover 2.

[0040] The protective cover 2 can prevent dust from falling onto the unwinding device, reduce the damage of hard granular foreign matter to mechanical parts and high-elastic steel wire, reduce the maintenance frequency and cost, maintain the integrity of the high-elastic steel wire, and extend the overall service life of the equipment.

[0041] The technical solution provided by the utility model, when in use, before unwinding, the edge of the steel wire is corrected by a group of guide mechanisms 6 to ensure that the steel wire enters the unwinding position straight, and the high-elastic steel wire is unwound by the winding mechanism 7. The elastic support member 5 is used to reduce the compressive force when the steel wire is unwound to prevent deformation caused by long-term compression.

[0042] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0043] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A high elastic steel wire unwinding device, characterized in that: include: A protective cover (2) mounted on the base plate (1); A winding mechanism (7) mounted on the bottom plate (1); A guide mechanism (6) is mounted on the base plate (1), wherein the guide mechanism (6) comprises: Moving parts (601); Two mounting parts (602) are arranged on the moving part (601); A telescopic member (604) is mounted on the first mounting member (602); A limiting member (603) is mounted on the telescopic member (604); The elastic support member (5) is mounted on the winding mechanism (7).

2. The high elastic steel wire unwinding device according to claim 1, characterized in that: The winding mechanism (7) comprises: Mounting piece 2 (705); A winding portion (706) is detachably mounted on the second mounting member (705), and a wire-winding notch is provided on the winding portion (706); A third mounting member (701) is mounted on the bottom plate (1); Driving component one (702) is installed in mounting component three (701).

3. The high elastic steel wire unwinding device according to claim 2, characterized in that: The winding mechanism (7) further comprises: Rotating member 1 (703) is mounted on driving member 1 (702); Connecting member 1 (704) is mounted on rotating member 1 (703), and connecting member 1 (704) is movably connected to the winding portion (706).

4. The high elastic steel wire unwinding device according to claim 1, characterized in that: The elastic support member (5) comprises: Mounting piece four (502); A second driving member (501) is mounted on a fourth mounting member (502); The second rotating member (503) is mounted on the second driving member (501); The second connecting member (505) is mounted on the second rotating member (503).

5. The high elastic steel wire unwinding device according to claim 4, characterized in that: The elastic support member (5) further comprises: The pressing member (504) is movably mounted on the second connecting member (505) via a rotating shaft, and the pressing member (504) is made of an elastic material.

6. The high elastic steel wire unwinding device according to claim 1, characterized in that: Also includes: A controller (3) is mounted on the protective cover (2), and the controller (3) comprises a display screen and control buttons.

7. The high elastic steel wire unwinding device according to claim 1, characterized in that: A protective pad is installed on the limiting member (603); The protective door (4) is mounted on the protective cover (2).

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