Kale juice sterile filling machine

Abstract

The utility model relates to the technical field of sterile filling machines, in particular to a kale juice sterile filling machine, which is convenient for sterilizing the interior of a filling bottle by using high-temperature gas, reduces the pollution of bacteria in the filling bottle and improves the sterile filling effect of kale juice. Comprising a support and a supporting plate which is installed on the support in an up-down sliding mode. The conveying belt is arranged below the supporting plate, the driving device is arranged on the support and used for driving the supporting plate to ascend and descend, the nozzle and the discharging pipe are installed on the supporting plate, the top end of the nozzle is communicated with the heating device, and the heating device is arranged on the supporting plate. The heating device is used for conveying high-temperature gas into the nozzle, the top end of the discharge pipe is communicated with the conveying device, and the conveying device is used for conveying kale juice into the discharge pipe.

Description

Technical Field

[0001] The utility model relates to the technical field of aseptic filling machines, in particular to an aseptic filling machine for kale juice. Background Art

[0002] The kale juice aseptic filling machine is a device specially used for aseptic filling of liquid or semi-fluid products such as kale juice. Aseptic filling machines are widely used in the food and beverage industry and are essential for ensuring product quality, extending product shelf life and meeting consumer demand for safe and healthy food.

[0003] The filling equipment in the prior art is currently disclosed in a patent with authorization announcement number CN216401944U. The utility model discloses an aseptic filling machine, including a workbench, a mounting box is provided on one side of the top of the workbench, a slide is provided on one side of the mounting box, a slider is installed inside the slide, and the slider is connected to a connecting rod at the opening close to the slide, the connecting rod is connected to a connecting frame on the side away from the slider, and the connecting rod is connected to a filling barrel through the connecting frame, a filling port is provided at the bottom end of the filling barrel, and limit blocks are provided on both sides of the filling port, a support rod is provided at the top of the workbench, a fixed seat is connected to the top of one side of the support rod, a base is provided at the top of the workbench directly below the fixed seat, and side panels are provided at the top of the workbench at both sides of the fixed seat.

[0004] However, during the use of the filling machine, it was found that the filling machine was not convenient for sterilizing the packaging bottles, which increased the contamination of the filling liquid and reduced the aseptic filling effect. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a kale juice aseptic filling machine which is convenient for using high-temperature gas to sterilize the filling bottle, reduces the contamination of bacteria in the filling bottle, and improves the aseptic filling effect of kale juice.

[0006] The utility model discloses an aseptic kale juice filling machine, comprising a bracket and a support plate, wherein the support plate is slidably mounted on the bracket up and down; the utility model also comprises a driving device, a heating device, a conveying device, a conveyor belt, a nozzle and a discharge pipe, wherein the conveyor belt is arranged below the support plate, the driving device is arranged on the bracket, the driving device is used to drive the support plate to move up and down, the nozzle and the discharge pipe are respectively mounted on the support plate, the top end of the nozzle is connected with the heating device, the heating device is used to convey high-temperature gas into the nozzle, the top end of the discharge pipe is connected with the conveying device, the conveying device is used to convey kale juice into the discharge pipe; glass filling bottles are placed on the top end of the conveyor belt in sequence, and the filling bottles are conveyed to the nozzle by the conveyor belt. The bottling conveyor moves to move the filling bottle under the nozzle and the discharge pipe, and then the driving device drives the support plate to move downward. After the support plate moves downward, it drives the nozzle to extend into the bottom of the filling bottle, so that the discharge pipe is close to the bottle mouth of the filling bottle, and then the high-temperature gas is conveyed to the inside of the nozzle through the heating device, so that the bottom of the nozzle sprays the high-temperature gas into the filling bottle, so that the high-temperature gas sterilizes the filling bottle, and then the filling bottle is moved forward one station, and the kale juice is conveyed to the inside of the discharge pipe through the conveying device, so that the discharge pipe fills the filling bottle, thereby reducing the contamination of bacteria in the filling bottle and improving the aseptic filling effect of the kale juice by the filling machine.

[0007] Preferably, the delivery device includes a storage tank, a gas tank, a delivery pipe, a one-way valve, a cylinder, a piston and a first push cylinder. The gas tank is connected to the storage tank through a pipeline. The delivery pipe input end is connected and arranged at the lower part of the storage tank. The delivery pipe output end is connected to the cylinder. The cylinder is installed at the top of the support plate. The bottom end of the cylinder is connected to the top of the discharge pipe. The top of the cylinder is provided with a vent. Two sets of one-way valves are connected and arranged on the delivery pipe and the discharge pipe respectively. The piston is installed inside the cylinder for sliding up and down. The first push cylinder is installed at the top of the cylinder. The output end of the first push cylinder is connected to the top of the piston. The kale juice is stored in the storage tank, and the sterilizing gas is The juice is compressed and stored inside the gas tank, and the piston is driven upward by the first push cylinder to suck the lower part of the cylinder, so that the cylinder extracts the kale juice in the storage tank through the delivery pipe and delivers it to the inside of the cylinder. When the piston moves downward, the piston discharges the kale juice in the cylinder through the discharge pipe, so that the discharge pipe is filled. When the kale juice in the storage tank is continuously reduced, the sterilizing gas in the gas tank continuously enters the storage tank, so that the sterilizing gas stores the remaining kale juice in the storage tank, reduces the impact of outdoor air entering the storage tank on the storage of kale juice, and improves the aseptic filling effect.

[0008] Preferably, the heating device includes a heating box, an electric heating tube, a fan and a hose. The heating box is installed at the top of the bracket, the electric heating tube is installed inside the heating box, the fan output end is connected to the heating box, and the heating box is connected to the top of the nozzle through the hose; the air is extracted by the fan and transported to the inside of the heating box, the air is heated by the electric heating tube, and the high-temperature air is transported to the inside of the nozzle through the hose, so that the filling bottle is sterilized by the high-temperature air.

[0009] Preferably, it also includes a bellows and a filter, the bellows is installed at the top of the bracket, the fan input end is connected to the bellows, and the filter is arranged at the air inlet of the bellows; the air entering the fan is filtered through the filter to reduce the contamination of dirt in the outdoor air to the sterile filling.

[0010] Preferably, it also includes multiple groups of guide plates, which are staggeredly installed inside the heating box; the air in the heating box is guided and transported by the multiple groups of guide plates, thereby increasing the contact time between the air and the multiple groups of electric heating tubes, thereby improving the air heating and sterilization effect.

[0011] Preferably, two groups of guide frames are further included, and the two groups of guide frames are respectively installed on both sides of the conveyor belt; the two groups of guide frames guide and limit the two sides of the filling bottle, thereby improving the position stability of the moving conveying of the filling bottle.

[0012] Preferably, the driving device includes multiple groups of second push cylinders, which are all installed on the outer wall of the bracket, and the moving ends of the multiple groups of second push cylinders are all connected to the outer wall of the support plate; by extending the length of the moving ends of the multiple groups of second push cylinders, the multiple groups of second push cylinders drive the support plate to move up and down.

[0013] Compared with the prior art, the utility model has the following beneficial effects: glass filling bottles are placed on the top of the conveyor belt in sequence, the filling bottles are transported and moved by the conveyor belt, the filling bottles are moved to below the nozzle and the discharge pipe, and then the support plate is driven to move downward by the driving device, and after the support plate moves downward, the nozzle is driven to extend into the bottom of the filling bottle, so that the discharge pipe is close to the bottle mouth of the filling bottle, and then the high-temperature gas is transported to the inside of the nozzle by the heating device, so that the bottom of the nozzle sprays the high-temperature gas into the filling bottle, so that the high-temperature gas sterilizes the filling bottle, and then the filling bottle is moved forward one station, and the kale juice is transported to the inside of the discharge pipe by the conveying device, so that the discharge pipe fills the filling bottle, thereby reducing the contamination of bacteria in the filling bottle and improving the effect of aseptic filling of kale juice by the filling machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the axonometric partial structure of the connection between the support plate and the nozzle, etc.;

[0016] Figure 3 It is an axonometric structural diagram of the connection between the storage tank and the gas tank, etc.;

[0017] Figure 4 It is a schematic diagram of the partial isometric structure of the connection between the support plate and the second push cylinder, etc.;

[0018] Figure 5 It is a schematic diagram of the axonometric structure of the connection between the bracket and the heating box, etc.

[0019] Markings in the attached drawings: 1. conveyor belt; 2. bracket; 3. support plate; 4. nozzle; 5. discharge pipe; 6. storage tank; 7. gas tank; 8. conveying pipe; 9. one-way valve; 10. cylinder; 11. piston; 12. first push cylinder; 13. heating box; 14. electric heating tube; 15. fan; 16. hose; 17. bellows; 18. filter; 19. guide plate; 20. guide frame; 21. second push cylinder. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figures 1 to 5 As shown, the utility model is an aseptic kale juice filling machine, including a bracket 2 and a support plate 3, the support plate 3 is slidably mounted on the bracket 2 up and down; it also includes a driving device, a heating device, a conveying device, a conveyor belt 1, a nozzle 4 and a discharge pipe 5, the conveyor belt 1 is arranged below the support plate 3, the bracket 2 is provided with a driving device, the driving device is used to drive the support plate 3 to move up and down, the nozzle 4 and the discharge pipe 5 are respectively mounted on the support plate 3, the top end of the nozzle 4 is connected to the heating device, the heating device is used to convey high-temperature gas into the nozzle 4, the top end of the discharge pipe 5 is connected to the conveying device, and the conveying device is used to convey the kale juice into the discharge pipe 5;

[0023] like Figure 1 and Figure 2As shown, the conveying device includes a storage tank 6, a gas tank 7, a delivery pipe 8, a one-way valve 9, a cylinder 10, a piston 11 and a first push cylinder 12. The gas tank 7 is connected to the storage tank 6 through a pipeline. The input end of the delivery pipe 8 is connected and arranged at the lower part of the storage tank 6. The output end of the delivery pipe 8 is connected to the cylinder 10. The cylinder 10 is installed at the top of the support plate 3. The bottom end of the cylinder 10 is connected to the top of the discharge pipe 5. The top of the cylinder 10 is provided with a vent. Two groups of one-way valves 9 are connected and arranged on the delivery pipe 8 and the discharge pipe 5 respectively. The piston 11 is installed in the cylinder 10 for sliding up and down. The first push cylinder 12 is installed at the top of the cylinder 10. The output end of the first push cylinder 12 is connected to the top of the piston 11.

[0024] In this embodiment, glass filling bottles are placed on the top of the conveyor belt 1 in sequence, and the filling bottles are transported and moved by the conveyor belt 1, so that the filling bottles are moved to the bottom of the nozzle 4 and the discharge pipe 5, and then the support plate 3 is driven to move downward by the driving device. After the support plate 3 moves downward, it drives the nozzle 4 to extend into the bottom of the filling bottle, so that the discharge pipe 5 is close to the bottle mouth of the filling bottle, and then the high-temperature gas is transported to the inside of the nozzle 4 by the heating device, so that the bottom of the nozzle 4 sprays the high-temperature gas into the filling bottle, so that the high-temperature gas sterilizes the filling bottle, and then the filling bottle is moved forward one station, and the kale juice is transported to the inside of the discharge pipe 5 by the conveying device, so that the discharge pipe 5 fills the filling bottle, thereby reducing the contamination of bacteria in the filling bottle and improving the effect of aseptic filling of kale juice by the filling machine.

[0025] Example 2

[0026] On the basis of Example 1, Figure 4 As shown, the utility model is an aseptic kale juice filling machine, the heating device includes a heating box 13, an electric heating tube 14, a fan 15 and a hose 16, the heating box 13 is installed on the top of the bracket 2, the electric heating tube 14 is installed inside the heating box 13, the output end of the fan 15 is connected to the heating box 13, and the heating box 13 is connected to the top of the nozzle 4 through the hose 16;

[0027] like Figure 4 As shown, it also includes a bellows 17 and a filter 18, the bellows 17 is installed at the top of the bracket 2, the input end of the fan 15 is connected to the bellows 17, and the filter 18 is arranged at the air inlet of the bellows 17;

[0028] like Figure 4 As shown, it also includes a plurality of groups of guide plates 19, and the plurality of groups of guide plates 19 are staggeredly installed inside the heating box 13;

[0029] like Figure 1 As shown, two sets of guide frames 20 are also included, and the two sets of guide frames 20 are respectively installed on both sides of the conveyor belt 1;

[0030] like Figure 4As shown, the driving device includes multiple sets of second push cylinders 21, and the multiple sets of second push cylinders 21 are all installed on the outer wall of the bracket 2, and the moving ends of the multiple sets of second push cylinders 21 are all connected to the outer wall of the support plate 3;

[0031] In this embodiment, kale juice is stored in the storage tank 6, and the sterilizing gas is compressed and stored in the gas tank 7. The piston 11 is driven upward by the first push cylinder 12 to make the piston 11 suck the lower part of the cylinder 10, so that the cylinder 10 extracts the kale juice in the storage tank 6 and delivers it to the cylinder 10 through the delivery pipe 8. When the piston 11 moves downward, the piston 11 discharges the kale juice in the cylinder 10 through the discharge pipe 5, so that the discharge pipe 5 is filled. As the kale juice continues to decrease, the sterilizing gas in the gas tank 7 continuously enters the storage tank 6, so that the sterilizing gas stores the remaining kale juice in the storage tank 6, reducing the impact of outdoor air entering the storage tank 6 on the storage of the kale juice, improving the aseptic filling effect, and extracting air through the fan 15 and transporting it to the heating box 13, and heating the air through the electric heating tube 14, so that the high-temperature air is transported to the inside of the nozzle 4 through the hose 16, so that the filling bottle is sterilized by the high-temperature air.

[0032] The utility model discloses an aseptic filling machine for kale juice. When the machine is working, glass filling bottles are placed on the top of a conveyor belt 1 in sequence, and the filling bottles are transported and moved by the conveyor belt 1, so that the filling bottles are moved below the nozzle 4 and the discharge pipe 5, and then the support plate 3 is driven to move downward by the driving device. After the support plate 3 moves downward, the nozzle 4 is driven to extend into the bottom of the filling bottle, so that the discharge pipe 5 is close to the bottle mouth of the filling bottle, and then the high-temperature gas is transported to the inside of the nozzle 4 by the heating device, so that the bottom of the nozzle 4 sprays the high-temperature gas into the filling bottle, so that the high-temperature gas sterilizes the filling bottle, and then the filling bottle is moved forward by one station, and the kale juice is transported to the inside of the discharge pipe 5 by the conveying device, so that the discharge pipe 5 fills the filling bottle.

[0033] The conveyor belt 1, the first push cylinder 12, the electric heating tube 14, the fan 15 and the second push cylinder 21 of the kale juice aseptic filling machine of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in the field to make creative labor.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A kale juice aseptic filling machine, comprising a support (2) and a support plate (3), wherein the support plate (3) is slidably mounted on the support (2); characterized in that: The invention also comprises a driving device, a heating device, a conveying device, a conveying belt (1), a nozzle (4) and a discharge pipe (5); the conveying belt (1) is arranged below the support plate (3); the support (2) is provided with a driving device, the driving device is used to drive the support plate (3) to move upward and downward; the nozzle (4) and the discharge pipe (5) are respectively mounted on the support plate (3); the top end of the nozzle (4) is connected to the heating device, the heating device is used to convey high-temperature gas into the nozzle (4); the top end of the discharge pipe (5) is connected to the conveying device, and the conveying device is used to convey kale juice into the discharge pipe (5).

2. The kale juice aseptic filling machine according to claim 1, characterized in that: The conveying device comprises a storage tank (6), a gas tank (7), a conveying pipe (8), a one-way valve (9), a cylinder (10), a piston (11) and a first push cylinder (12). The gas tank (7) is connected to the storage tank (6) through a pipeline. The input end of the conveying pipe (8) is connected and arranged at the lower part of the storage tank (6). The output end of the conveying pipe (8) is connected to the cylinder (10). The cylinder (10) is installed at the top of the support plate (3). The bottom end of the cylinder (10) is connected to the top of the discharge pipe (5). The top of the cylinder (10) is provided with a vent. Two groups of one-way valves (9) are connected and arranged on the conveying pipe (8) and the discharge pipe (5) respectively. The piston (11) is installed inside the cylinder (10) to slide up and down. The first push cylinder (12) is installed at the top of the cylinder (10). The output end of the first push cylinder (12) is connected to the top of the piston (11).

3. The kale juice aseptic filling machine according to claim 1, characterized in that: The heating device comprises a heating box (13), an electric heating tube (14), a fan (15) and a hose (16); the heating box (13) is installed at the top of the bracket (2); the electric heating tube (14) is installed inside the heating box (13); the output end of the fan (15) is connected to the heating box (13); and the heating box (13) is connected to the top of the nozzle (4) through the hose (16).

4. The kale juice aseptic filling machine as claimed in claim 3, characterized in that: It also includes a bellows (17) and a filter (18), wherein the bellows (17) is mounted on the top of the bracket (2), the input end of the fan (15) is connected to the bellows (17), and the filter (18) is arranged at the air inlet of the bellows (17).

5. The kale juice aseptic filling machine as claimed in claim 3, characterized in that: It also includes a plurality of groups of guide plates (19), which are installed in a staggered manner inside the heating box (13).

6. The kale juice aseptic filling machine as claimed in claim 1, characterized in that: It also includes two groups of guide frames (20), which are respectively installed on both sides of the conveyor belt (1).

7. The kale juice aseptic filling machine as claimed in claim 1, characterized in that: The driving device comprises a plurality of groups of second push cylinders (21), the plurality of groups of second push cylinders (21) are all mounted on the outer side wall of the bracket (2), and the moving ends of the plurality of groups of second push cylinders (21) are all connected to the outer side wall of the support plate (3).

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