Glass ceramic smelting furnace

By using the matching method of lifting components, scraping components and separating components in the glass smelting furnace, the problem of uneven heating during the glass smelting process is solved, and the uniform heating of the glass is achieved.

CN222454810UActive Publication Date: 2025-02-11HENGSHUI JIXING ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421303226.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the glass smelting process, the glass at the bottom and top of the smelting furnace is unevenly heated, and the mixing device in the prior art is difficult to effectively solve this problem.

Method used

A microcrystalline glass smelting furnace is designed, which uses the lifting assembly, scraping assembly and separator assembly to cooperate with each other. By repeatedly transporting and scratching the glass, the heating of the bottom and top glass is ensured uniformly.

Benefits of technology

Through the design of this device, the problem of uneven heat exposure of glass can be effectively solved, and the temperature distribution during glass smelting is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass smelting, and provides a glass ceramic smelting furnace which comprises a supporting frame, a reaction furnace, a fixing frame, a lifting assembly, a lifting plate, a scraping assembly and a separating assembly, a through groove is formed in the top end of the reaction furnace, the fixing frame is fixedly installed on the supporting frame, and the reaction furnace is fixedly installed on the fixing frame in a penetrating mode. The lifting assembly is arranged on the reaction furnace, the output end of the telescopic air cylinder stretches out and draws back to push the movable plate to move so as to drive the lifting plate to move up and down, the lifting plate is arranged in the reaction furnace and arranged on the lifting assembly, and the scraping assembly is arranged at the top end of the reaction furnace. And the lead screw nut drives the connecting rod and the scraping rod to move, so that the glass on the lifting plate is scraped down, and the material separation assembly is arranged on the reaction furnace. By means of the technical scheme, the problem that in the prior art, when glass is smelted, glass at the bottom of a smelting furnace and glass at the top of the smelting furnace are heated unevenly is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass melting, in particular to a microcrystalline glass melting furnace. Background Art

[0002] Glass melting is one of the important processes in glass production. It is a process in which the batch materials are heated at high temperature to form a uniform, bubble-free glass liquid that meets the forming requirements. The melting process is divided into five stages: silicate formation, glass formation, clarification, homogenization and cooling. When melting the glass, it is usually poured into a melting furnace to melt it into glass liquid. During melting, due to the different temperatures above and below the melting furnace, the temperature at the bottom of the melting furnace may be higher than the temperature at the top or side, resulting in uneven heating of the glass melting.

[0003] A search was conducted to find out the above-mentioned problems. In the prior art that has been disclosed, for example, an optical glass melting device proposed in publication number CN215667697U installs a stirring shaft and stirring blades in a melting furnace, and rotates the stirring shaft through gear meshing, so that the stirring blades stir the glass in the melting furnace to rotate and heat the glass. However, during stirring, the glass in the melting furnace can be flipped horizontally, but it may be difficult to flip the glass vertically. Since the upper glass squeezes the bottom glass, it is difficult to flip the bottom glass up and transport the upper glass down, which may still cause uneven heating of the glass. Utility Model Content

[0004] The utility model provides a microcrystalline glass melting furnace, which solves the problem in the related art that when melting glass, glass at the bottom and glass at the top of the melting furnace are heated unevenly.

[0005] The technical solution of the utility model is as follows:

[0006] A microcrystalline glass melting furnace comprises a support frame, a reaction furnace, a fixed frame, a lifting assembly, a lifting plate, a scraper assembly and a spacer assembly, wherein a through groove is provided at the top of the reaction furnace, the fixed frame is fixedly mounted on the support frame, and the reaction furnace is fixedly mounted on the fixed frame through and through, the lifting assembly is arranged on the reaction furnace, the lifting plate is arranged inside the reaction furnace, and the lifting plate is arranged on the lifting assembly, the scraper assembly is arranged at the top of the reaction furnace, and the spacer assembly is arranged on the reaction furnace.

[0007] Furthermore, the lifting assembly includes a movable plate, a telescopic cylinder, a fixed cover, a sliding rod and a movable block. The movable plate is provided in two numbers, and the movable plate is slidably installed on the top of the reactor, and the movable plate is fixedly connected to the lifting plate. The telescopic cylinder is provided in two numbers, and the telescopic cylinder is fixedly installed on the top of the reactor, and the output end of the telescopic cylinder is fixedly connected to the movable plate. The fixed cover is provided in two numbers, and the fixed cover is fixedly installed in the reactor. The sliding rod is provided in two numbers, and the sliding rod is fixedly installed in the fixed cover. The movable block is provided in two numbers, and the movable block is slidably installed on the sliding rod, and the lifting plate is fixedly installed between the two movable blocks.

[0008] Furthermore, the scraper assembly includes a support cover, a bidirectional screw, a screw nut, a motor, a connecting rod, a scraper rod and a cover plate. The support cover is fixedly installed on the top of the reactor, and the bidirectional screw is rotatably installed in the support cover. The screw nuts are provided in two and the screw nuts are threadedly connected to the bidirectional screw. The motor is installed on the top of the reactor, and the output end of the motor is fixedly connected to the bidirectional screw. The connecting rods are provided in two and the connecting rods are fixedly connected to the screw nut and the connecting rod slides through the through groove. The scraper rods are provided in two and the scraper rods are fixedly installed on the connecting rods and the scraper rods are located in the reactor. The cover plate is slidably installed on the top of the reactor, the cover plate is located above the through groove, and the cover plate is fixedly connected to the connecting rod.

[0009] Furthermore, the material separator assembly includes a sliding plate and a material separator plate, the sliding plates are provided in two numbers, and the sliding plates are fixedly installed on the support frame and the reaction furnace, the material separator plates are provided in two numbers, and the material separator plates are slidably installed in the sliding plates.

[0010] Furthermore, the separator plate is fixedly connected to the lifting plate, and the separator plate and the lifting plate are located in the same horizontal plane.

[0011] Furthermore, a feed port is provided at the top of the reaction furnace, a feed plate is hingedly installed at the feed port, and a heating rod is fixedly installed at the bottom of the reaction furnace.

[0012] The working principle and beneficial effects of the utility model are:

[0013] 1. In the utility model, the lifting plate is driven by the lifting assembly, so that the glass at the bottom is transported to the top through the lifting plate, and then the glass at the top collapses and falls down, so that the glass can be evenly heated;

[0014] 2. In the utility model, the scraper assembly can scrape down the glass transported on the lifting plate, so that the lifting plate can be repeatedly lifted and lowered to repeatedly transport the bottom and top glass;

[0015] 3. In the utility model, the glass can be separated by the spacer assembly when the lifting plate is raised and lowered, so as to avoid the lifting plate being blocked by the glass when it moves, thus making it difficult to move;

[0016] In summary, the melting furnace can repeatedly transport the glass at the bottom and top of the reaction furnace through the cooperation between the support frame reaction furnace, the fixed frame, the lifting assembly, the lifting plate, the scraper assembly and the spacer assembly, so that it is heated evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic structural diagram of the overall cross-section of the utility model;

[0020] Figure 3 This is a schematic structural diagram of the lifting assembly of the utility model in cooperation with the cross-section of the reaction furnace;

[0021] Figure 4 This is a schematic diagram of the structure of the scraper assembly of the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the decomposed material spacer assembly of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the reaction furnace of the utility model in combination with the heating rod.

[0024] In the figure: 1. support frame; 2. reaction furnace; 3. fixed frame; 4. lifting plate; 101. moving plate; 102. telescopic cylinder; 103. fixed cover; 104. sliding rod; 105. moving block; 107. support cover; 108. bidirectional screw; 109. screw nut; 110. motor; 111. connecting rod; 112. scraper rod; 113. cover plate; 301. sliding plate; 302. partition plate; 401. feed plate; 402. heating rod. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1 to Figure 6 As shown, this embodiment proposes a microcrystalline glass melting furnace, including a support frame 1, a reaction furnace 2, a fixed frame 3, a lifting assembly, a lifting plate 4, a scraper assembly and a material separation assembly. A through groove is opened at the top of the reaction furnace 2, the fixed frame 3 is fixedly installed on the support frame 1, and the reaction furnace 2 is fixedly installed on the fixed frame 3 through the support frame 1, the reaction furnace 2 is fixedly installed on the fixed frame 3, the lifting assembly is arranged on the reaction furnace 2, the lifting plate 4 is arranged inside the reaction furnace 2, and the lifting plate 4 is arranged on the lifting assembly, the scraper assembly is arranged at the top of the reaction furnace 2, and the material separation assembly is arranged on the reaction furnace 2.

[0027] In this embodiment, the lifting assembly includes a moving plate 101, a telescopic cylinder 102, a fixed cover 103, a sliding rod 104 and a moving block 105. The moving plate 101 is provided in two numbers. The moving plate 101 is slidably installed on the top of the reaction furnace 2, and the moving plate 101 is fixedly connected to the lifting plate 4. The telescopic cylinder 102 is provided in two numbers. The telescopic cylinder 102 is fixedly installed on the top of the reaction furnace 2, and the output end of the telescopic cylinder 102 is fixedly connected to the moving plate 101. The fixed cover 103 is provided in two numbers, and the fixed cover 103 is fixedly installed in the reaction furnace 2. The sliding rod 104 is provided in two numbers, and the sliding rod 104 is fixedly installed in the fixed cover 103. The moving block 105 is provided in two numbers. The moving block 105 is slidably installed on the sliding rod 104, and the lifting plate 4 is fixedly installed between the two moving blocks 105. The moving plate 101 is pushed to move by the extension and retraction of the output end of the telescopic cylinder 102, thereby driving the lifting plate 4 to move up and down.

[0028] In this embodiment, the scraper assembly includes a support cover 107, a bidirectional lead screw 108, a lead screw nut 109, a motor 110, a connecting rod 111, a scraper rod 112 and a cover plate 113. The support cover 107 is fixedly installed at the top of the reactor 2, the bidirectional lead screw 108 is rotatably installed in the support cover 107, two lead screw nuts 109 are provided, and the lead screw nuts 109 are threadedly connected to the bidirectional lead screw 108, the motor 110 is installed at the top of the reactor 2, and the output end of the motor 110 is fixedly connected to the bidirectional lead screw 108, the connecting rod 111 is provided with two, and the connecting rod 111 is provided with two. The connecting rod 111 is fixedly connected to the lead screw nut 109, and the connecting rod 111 slides through the through groove. Two scraper rods 112 are provided, and the scraper rods 112 are fixedly installed on the connecting rod 111, and the scraper rods 112 are located in the reaction furnace 2. The cover plate 113 is slidably installed on the top of the reaction furnace 2, and the cover plate 113 is located above the through groove, and the cover plate 113 is fixedly connected to the connecting rod 111. The bidirectional lead screw 108 is driven to rotate by the motor 110, so that the lead screw nut 109 drives the connecting rod 111 and the scraper rod 112 to move, thereby scraping the glass on the lifting plate 4.

[0029] In this embodiment, the material separator assembly includes a sliding plate 301 and a material separator plate 302. The sliding plate 301 is provided in two pieces and is fixedly installed on the support frame 1 and the reaction furnace 2. The material separator plate 302 is provided in two pieces and is slidably installed in the sliding plate 301.

[0030] In this embodiment, the separator plate 302 is fixedly connected to the lifting plate 4 , and the separator plate 302 and the lifting plate 4 are located in the same horizontal plane, so that when the lifting plate 4 is scraped, the glass can be scraped down.

[0031] In this embodiment, a feed port is provided at the top of the reaction furnace 2 , a feed plate 401 is hingedly installed at the feed port, and a heating rod 402 is fixedly installed at the bottom of the reaction furnace 2 .

[0032] In summary, when melting the glass, first open the feed plate 401, put the glass into the reaction furnace 2, start the heating plate to heat it, and when the glass needs to be turned over, start the telescopic cylinder 102, and the telescopic cylinder 102 drives the moving plate 101 to move up, thereby driving the lifting plate 4 to move up. The lifting plate 4 moves on the slide bar 104 to maintain stability. When the lifting plate 4 moves up, it drives the partition plate 302 to slide in the sliding plate 301, thereby separating the glass on the lifting plate 4 from the glass on both sides, so that the lifting plate 4 can move up smoothly. When it moves up to the scraper rod 112, start the motor 110 to rotate the bidirectional screw 108, and the screw The nut 109 fits with the support cover 107, so that the screw nut 109 moves back and forth on the bidirectional screw 108, thereby driving the connecting rod 111 and the scraper rod 112 to move, so as to scrape the glass brought up by the lifting plate 4, and the movable cover plate 113, after the scraping is completed, the cover plate 113 is returned, so as to cover the through groove to prevent heat from escaping. After scraping, the telescopic cylinder 102 is started to move the movable plate 101 and the lifting plate 4 downward. When moving downward, the glass originally located at the upper end and the side falls to the bottom, and then this process is repeated, the glass at the bottom and upper ends of the reaction furnace 2 can be transported, ensuring uniform heating.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A glass-ceramic melting furnace, characterized in that: include: Support frame (1); A reaction furnace (2), wherein a through groove is provided at the top of the reaction furnace (2); A fixing frame (3), the fixing frame (3) being fixedly mounted on the supporting frame (1), and the reaction furnace (2) being fixedly mounted through the fixing frame (3); A lifting assembly, the lifting assembly being arranged on the reaction furnace (2); A lifting plate (4), the lifting plate (4) being arranged inside the reaction furnace (2), and the lifting plate (4) being arranged on the lifting assembly; A scraper assembly, the scraper assembly being arranged at the top of the reaction furnace (2); A material spacer assembly, wherein the material spacer assembly is arranged on the reaction furnace (2).

2. A glass-ceramic melting furnace according to claim 1, characterized in that: The lifting assembly comprises: A movable plate (101), wherein two movable plates (101) are provided, and the movable plates (101) are slidably mounted on the top of the reaction furnace (2), and the movable plates (101) are fixedly connected to the lifting plate (4); A telescopic cylinder (102), wherein two telescopic cylinders (102) are provided, the telescopic cylinders (102) are fixedly mounted on the top of the reaction furnace (2), and the output end of the telescopic cylinder (102) is fixedly connected to the movable plate (101); A fixed cover (103), wherein two fixed covers (103) are provided, and the fixed covers (103) are fixedly installed in the reaction furnace (2); Sliding rods (104), wherein two sliding rods (104) are provided, and the sliding rods (104) are fixedly installed in the fixed cover (103); A moving block (105), wherein two moving blocks (105) are provided, the moving block (105) is slidably mounted on the sliding rod (104), and the lifting plate (4) is fixedly mounted between the two moving blocks (105).

3. A glass-ceramic melting furnace according to claim 2, characterized in that: The scraper assembly comprises: A support cover (107), the support cover (107) being fixedly mounted on the top of the reaction furnace (2); a bidirectional lead screw (108), the bidirectional lead screw (108) being rotatably mounted in the support cover (107); A lead screw nut (109), wherein two lead screw nuts (109) are provided, and the lead screw nuts (109) are threadedly connected to the bidirectional lead screw (108); a motor (110), the motor (110) being mounted on the top of the reaction furnace (2), and the output end of the motor (110) being fixedly connected to the bidirectional lead screw (108); A connecting rod (111), wherein two connecting rods (111) are provided, the connecting rod (111) is fixedly connected to the lead screw nut (109), and the connecting rod (111) penetrates and slides in the through groove; Scraping rods (112), wherein two scraping rods (112) are provided, the scraping rods (112) are fixedly mounted on the connecting rods (111), and the scraping rods (112) are located inside the reaction furnace (2); A cover plate (113), the cover plate (113) being slidably mounted on the top of the reaction furnace (2), the cover plate (113) being located above the through slot, and the cover plate (113) being fixedly connected to the connecting rod (111).

4. A glass-ceramic melting furnace according to claim 3, characterized in that: The spacer assembly comprises: A sliding plate (301), wherein two sliding plates (301) are provided, and the sliding plates (301) are fixedly mounted on the support frame (1) and the reaction furnace (2); A material separator plate (302), wherein two material separator plates (302) are provided, and the material separator plates (302) are slidably installed in the sliding plate (301).

5. A glass-ceramic melting furnace according to claim 4, characterized in that: The material separator plate (302) is fixedly connected to the lifting plate (4), and the material separator plate (302) and the lifting plate (4) are located on the same horizontal plane.

6. The glass-ceramic melting furnace according to claim 5, characterized in that: A feed inlet is provided at the top of the reaction furnace (2), a feed plate (401) is hingedly mounted at the feed inlet, and a heating rod (402) is fixedly mounted at the bottom of the reaction furnace (2).

Citation Information

Patent Citations

  • Optical glass smelting device

    CN215667697U