Movable feeding device for lime double-hearth shaft kiln

By designing a lime double-bore vertical kiln mobile feeding device, the problems of many equipment and high kiln height in the existing technology are solved, and the two-way moving feeding on the kiln top is realized, the feeding process is simplified, the height of the kiln body is reduced, and the materials are improved The heating uniformity and product quality meet the low-carbon and environmentally friendly production requirements.

CN222454879UActive Publication Date: 2025-02-11ACRE COKING & REFRACTORY ENG CONSULTING CORP DALIAN MCC
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420813158.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-02-11
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing lime double-bore vertical kiln top feeding equipment is numerous and the kiln body is high, which leads to complex process routes and difficult control. Dust overflow during feeding, which fails to meet the low-carbon and environmentally friendly production requirements.

Method used

A lime double-bore vertical kiln mobile feeding device was designed, using integral mobile vehicle, mobile vehicle guide rail, rotary hopper support ring beam, hopper support structure, hopper rotation drive mechanism and other components to realize bidirectional moving feeding on the kiln top, simplifying the feeding process The process reduces the height of the kiln.

Benefits of technology

It achieves uniform heating, environmentally friendly operation and safe operation of limestone materials, reduces smoke and CO2 emissions, improves the calcination quality and product quality of materials in the kiln chamber, and meets the production requirements of low-carbon and environmentally friendly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222454879U_ABST
    Figure CN222454879U_ABST
Patent Text Reader

Abstract

A movable feeding device of a lime double-hearth shaft kiln comprises an integral moving trolley, a moving trolley guide rail, a combined portal frame, a rotary hopper supporting ring beam, a hopper supporting structure, a hopper rotation driving mechanism, a rotary hopper and a charging bell, the integral moving trolley walks on the moving trolley guide rail in a reciprocating mode, and the rotary hopper supporting ring beam is installed on the integral moving trolley. A hopper supporting structure and a hopper rotation driving mechanism are arranged on the rotary hopper supporting ring beam, the rotary hopper is erected on the hopper supporting structure and driven by the hopper rotation driving mechanism to rotate, the combined portal is fixedly connected with the rotary hopper supporting ring beam, and a charging bell lifting driving device is installed on the combined portal. The charging bell is arranged at a discharging opening in the bottom of the rotary hopper, a lifting shaft protection sleeve is arranged in the middle of the rotary hopper, and a transmission mechanism of the charging bell is connected into the lifting shaft protection sleeve in a penetrating mode. According to the utility model, two-way movable feeding of the kiln top can be realized, limestone materials are uniformly heated, the operation process is environment-friendly, and the operation is safe.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of feeding lime double-chamber vertical kiln, in particular to a mobile feeding device for lime double-chamber vertical kiln. Background Art

[0002] The existing active lime double-chamber vertical kiln top charging device generally equips each kiln with a reversible belt conveyor, each kiln chamber is equipped with a separate charging hopper, a charging hopper rotating lifting device, a kiln chamber closing gate, etc., which requires a large floor space, making the height of the entire kiln relatively high, making the feeding system and pipeline layout and routing complex, requiring more equipment for the process route, and complex connection and control, and causing dust to overflow during the kiln top charging process. It also makes the uniformity of the distribution of the size of the charging blocks, the durability of the device, the heat recovery, and the low-carbon and environmental protection all fail to meet the national requirements for the production of large-scale lime double-chamber vertical kiln technology, and the design and planning of the low-carbon and environmentally friendly new double-chamber vertical kiln process route is imperative. The utility model of the lime double-chamber vertical kiln mobile rotating charging device is an extremely important node equipment in this new production process route. Its utility model success will ensure the safe operation and implementation of the entire low-carbon and environmentally friendly double-chamber vertical kiln process route. Utility Model Content

[0003] In order to meet the requirements of the new low-carbon and environmentally friendly double-chamber vertical kiln process route for mobile rotating feeding devices and overcome the problems of numerous equipment and high kiln height in the existing process route, the utility model provides a lime double-chamber vertical kiln mobile feeding device, which can feed the limestone material evenly through two-way mobile feeding on the kiln top. The operation process is environmentally friendly and safe. The double-chamber vertical kiln mobile feeding equipment is also suitable for other application scenarios that require reciprocating feeding.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A mobile feeding device for a lime double-bore vertical kiln comprises an integral mobile vehicle, a mobile vehicle guide rail, a combined gantry, a rotating hopper support ring beam, a hopper support structure, a hopper rotation drive mechanism, a rotating hopper, and a material bell. The mobile vehicle guide rail is arranged above the double-bore vertical kiln and is arranged along the two kiln opening setting directions at the top of the double-bore vertical kiln. The integral mobile vehicle reciprocates on the mobile vehicle guide rail, the rotating hopper support ring beam is installed on the integral mobile vehicle, the rotating hopper support ring beam is provided with a hopper support structure and a hopper rotation drive mechanism, the rotating hopper is mounted on the hopper support structure and driven to rotate by the hopper rotation drive mechanism, the combined gantry is fixedly connected to the rotating hopper support ring beam, a material bell lifting drive device is installed on the combined gantry, the material bell is at the discharge port at the bottom of the rotating hopper, and a lifting shaft protective sleeve is provided in the middle of the rotating hopper, and a transmission mechanism for connecting the material bell and the material bell lifting drive device is inserted into the lifting shaft protective sleeve.

[0006] There are three material positions on the guide rail of the mobile vehicle, namely, the 1# kiln chamber material feeding position arranged above the 1# kiln mouth, the 2# kiln chamber material feeding position arranged above the 2# kiln mouth, and the middle material receiving position arranged between the 1# kiln chamber material feeding position and the 2# kiln chamber material feeding position.

[0007] The hopper support structure includes a centripetal support wheel, a support bearing group, a rotating photoelectric detection switch, a rotating photoelectric detection plate, a hopper rotating stop wheel, a pressure plate, and a support wheel bracket. The support bearing group is fixedly connected to the rotating hopper support ring beam through the support wheel bracket, the center axis of the centripetal support wheel is connected to the support bearing group, and the center axis of the centripetal support wheel is also connected to the rotating photoelectric detection plate. The rotating photoelectric detection switch is arranged on the inner side of the rotating photoelectric detection plate, and the rotating photoelectric detection plate is provided with a photoelectric detection hole. The hopper rotating stop wheel is installed on the upper end of the support bearing group through a rotating shaft, and the pressure plate is fixed on the upper end of the rotating shaft. The hopper rotating stop wheel can rotate around the rotating shaft. A support edge is circumferentially provided on the outer side wall of the rotating hopper, and the support edge is inserted into the space formed by the hopper rotating stop wheel, the pressure plate and the top of the centripetal support wheel, and is erected on the top of the centripetal support wheel.

[0008] The hopper support structures are evenly arranged in 3-5 pieces along the circumference of the rotating hopper support ring beam.

[0009] The hopper rotation drive mechanism includes a variable frequency motor reducer and a transmission system. The variable frequency motor reducer is fixed on the supporting ring beam of the rotating hopper, and the variable frequency motor reducer drives the rotating hopper to rotate through the transmission system; the transmission system is a gear transmission system or a chain transmission system, and a support edge is provided on the outer side wall of the rotating hopper in the circumferential direction, and an annular rack or chain is fixed on the support edge, and the annular rack or chain is connected to the variable frequency motor reducer through a gear or a sprocket.

[0010] A weighing device is arranged between the rotating hopper supporting ring beam and the integral moving vehicle.

[0011] A 15-20mm thick sound-proof rubber layer is arranged on the upper end surface of the bell, and an inflatable sealing rubber ring is arranged on the sealing surface between the bell and the rotary hopper.

[0012] The upper end of the rotary hopper is provided with a hopper cover, the inner wall of the rotary hopper is provided with a rubber lining with a thickness of 15 to 20 mm, the hopper cover is provided with a hopper feeding port, and an electronic material level measuring device is installed on the hopper cover.

[0013] The rotation speed of the rotary hopper is controlled at 8-16 r / min.

[0014] It also includes an airtight chamber, which is connected to the hopper top cover of the rotary hopper. The bell lifting drive device and the connection position between the bell lifting drive device and the hopper top cover, the hopper feeding port of the rotary hopper, and the electronic material level measuring device installed on the hopper top cover are all in the airtight chamber, and the airtight chamber is connected to the hot flue gas dust removal and recovery device.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] This lime double-chamber vertical kiln mobile charging device has never appeared before. We designed it for the first time and used it in the mobile rotating charging equipment on the top of the newly designed lime vertical kiln. Its beneficial effects are as follows:

[0017] 1) The mobile feeding device of the lime double-chamber vertical kiln adopts a rotating hopper driven by a variable frequency motor reducer. It can set the hopper rotation speed within the range of 8 to 16 r / min according to the amount of material conveyed by the upstream process equipment to adjust the operating speed to meet the needs of process production, making the process production line more flexible and making the materials in the rotating hopper and the kiln chamber more evenly dispersed, which is beneficial to improving the calcination quality of the materials in the kiln chamber.

[0018] 2) The design of the mobile rotary hopper overall device for horizontally moving material receiving and feeding (including the overall mobile vehicle, mobile vehicle guide rails and combined gantry, rotary hopper support ring beam and 12-frame hollow ring beam supported by the rotary hopper drive) is driven by a variable frequency motor reducer to control the moving speed within the range of 0.2-0.8m / s, which can meet the feeding quantity requirements of the mobile feeding device for process production. The mobile material receiving and feeding device replaces the reversible belt conveyor and the rotary feeding hopper, rotary hopper lifting device, kiln chamber closing gate and other equipment of each kiln chamber, simplifies the feeding process of the top of the vertical kiln chamber, solves the problem of poor connection between several equipments, reduces the total height of the kiln body, reduces the overall engineering cost of the vertical kiln, and provides a new, timely and effective mobile feeding solution.

[0019] 3) A hopper rotating support structure with 3 to 5 (preferably 3) centripetal support wheels evenly distributed within a 360° circumference is adopted. This method is simple and reliable. The centripetal method can ensure that the rotating hopper runs on a predetermined circular track. The photoelectric detection method can sense the rotation speed of the support wheel and the rotating hopper. This method is stable and reliable; a hopper top cover with a 12-side split structure and an electronic level measuring device in the hopper are used to detect the material level in the rotating hopper, that is, high material level and low material level send feedback signals to the main control room to ensure that the feeding process is safe and controllable, and avoid over-limit blockage or insufficient feeding of materials in the hopper; the sealed material bell at the bottom of the feeding hopper is lifted and lowered by a motor reducer, and the lifting stroke can be pre-set and adjusted. It can set different discharge heights and angles according to different material levels in the kiln chamber, and accurately adjust the annular top surface of the material in the kiln to ensure uniform distribution, so that the limestone material in the kiln is evenly heated, thereby improving product quality.

[0020] 4) The device is equipped with a charging seal and hot flue gas dust recovery at the top of the hopper, which reduces smoke and CO2 emissions. A removable, 15-20mm thick (data selected after considering noise reduction and construction difficulty) silent rubber lining is installed on the side wall of the rotating hopper and the sealing surface of the bell, which not only improves the sealing effect, but also greatly reduces the noise when loading and feeding into the kiln chamber, greatly improves the operating environment of the kiln top, and meets the environmental protection requirements for vertical kilns.

[0021] 5) The mobile charging device of the double-chamber vertical kiln is advanced, reasonable, practical and reliable. The system cost is low, the structure is reliable, and it is easy to promote and apply. It provides a new, timely and effective mobile charging solution for the top of the double-chamber kiln, meeting the requirements of the new lime vertical kiln process.

[0022] 6) The device is equipped with sensing detections such as position, weight, and material level to ensure smooth connection of the various components of the device. The use of many sensing detection devices is very important for ensuring the operation of the mobile rotary feeding device. They ensure the safety of the surrounding equipment and personnel during the entire rotary feeding and equipment movement, improve the working efficiency of the double-chamber vertical kiln top feeding, and enable the kiln chamber production to operate continuously safely, stably, and efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the front view of the utility model of the movable rotary feeding device of the double-chamber vertical kiln of lime ( Figure 2 AA section view in Figure 1).

[0024] Figure 2 This is a top view of the utility model of a movable rotary feeding device for a double-chamber vertical kiln of lime ( Figure 1 BB section view in Figure 1).

[0025] Figure 3 This is a schematic diagram of the hopper working at the middle receiving position ( Figure 1CC section view in Figure 1).

[0026] Figure 4 This is a schematic diagram of the hopper rotating support structure ( Figure 1 (enlarged image in center I).

[0027] Figure 5 yes Figure 4 Left view of .

[0028] Figure 6 yes Figure 4 Top view of the .

[0029] In the figure: 1-frequency conversion motor reducer, 2-gear set or sprocket set, 3-rotating hopper, 4-lifting shaft protection cover, 5-rubber lining, 6-horizontal movement drive motor reducer, 7-mobile car guide rail, 8-integral mobile car, 9-car body movement over-limit anti-collision car block, 10-rotating hopper support ring beam, 11-centripetal support wheel, 12-support bearing group, 13-photoelectric detection switch, 14-hopper rotating block wheel, 15-pressing plate, 16-electronic material level measuring device, 17 - material bell lifting chain transmission device, 18- lifting motor reducer, 19- material bell, 20- combined gantry, 21- airtight chamber, 22- kiln chamber closing gate, 23- travel control switch, 24- weighing device, 25- calcining kiln chamber feeding port, 26, hopper feeding port, 27- electric vibration discharging adjustment device, 28- electric vibration shock-absorbing hanging bracket, 29- electric vibration feeder, 30- hopper top cover, 31- support wheel bracket, 32- rotating photoelectric detection plate, 33- air sealing rubber ring. DETAILED DESCRIPTION

[0030] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings:

[0031] like Figure 1-Figure 6As shown, a mobile charging device for a double-chamber vertical kiln of lime comprises an integral mobile vehicle 8, a mobile vehicle guide rail 7, a combined gantry 20, a rotating hopper support ring beam 10, a hopper support structure, a hopper rotation drive mechanism, a rotating hopper 3, and a material bell 19. The mobile vehicle guide rail 7 is arranged above the double-chamber vertical kiln and is arranged along the two kiln openings at the top of the double-chamber vertical kiln. The integral mobile vehicle 8 reciprocates on the mobile vehicle guide rail 7. The rotating hopper support ring beam 10 is installed on the integral mobile vehicle 8. The rotating hopper support ring beam 10 is installed on the integral mobile vehicle 8. 0 is provided with a hopper support structure and a hopper rotation drive mechanism, the rotating hopper 3 is mounted on the hopper support structure and driven to rotate by the hopper rotation drive mechanism, the combined gantry 20 is fixedly connected to the rotating hopper support ring beam 10, and a bell lifting drive device is installed on the combined gantry 20, the bell 19 is at the discharge port at the bottom of the rotating hopper 3, and a lifting shaft protective sleeve 4 is provided in the middle of the rotating hopper 3, and the transmission mechanism for connecting the bell 19 and the bell lifting drive device is connected in the lifting shaft protective sleeve 4. The bell lifting drive device adopts a lifting motor reducer 18 to connect the bell 19 through the bell lifting chain transmission device 17.

[0032] like Figure 1 , Figure 2 , Figure 3 As shown, three material positions are arranged on the guide rail 7 of the mobile vehicle, namely, the 1# kiln chamber material feeding position arranged above the 1# kiln mouth, the 2# kiln chamber material feeding position arranged above the 2# kiln mouth, and the middle material receiving position arranged between the 1# kiln chamber material feeding position and the 2# kiln chamber material feeding position. The 1# kiln chamber material feeding position and the 2# kiln chamber material feeding position are used to discharge materials into the kiln mouth, and the middle material receiving position is used to load materials into the rotary hopper 3.

[0033] See Figure 4-Figure 6The hopper support structure includes a centripetal support wheel 11, a support bearing group 12, a rotating photoelectric detection switch 13, a rotating photoelectric detection plate 32, a hopper rotating stop wheel 14, a pressure plate 15, and a support wheel bracket 31. The support bearing group 12 is fixedly connected to the rotating hopper support ring beam 10 through the support wheel bracket 31. The central axis of the centripetal support wheel 11 is connected to the support bearing group 12. The central axis of the centripetal support wheel 11 is also connected to the rotating photoelectric detection plate 32. The rotating photoelectric detection switch 13 is arranged on On the inner side of the rotating photoelectric detection plate 32, a photoelectric detection hole is provided on the rotating photoelectric detection plate 32. The hopper rotating stop wheel 14 is installed on the upper end of the support bearing group 12 through the rotating shaft. The pressing plate 15 is fixed on the upper end of the rotating shaft. The hopper rotating stop wheel 14 can rotate around the rotating shaft. A supporting edge is provided along the circumferential direction on the outer side wall of the rotating hopper 3. The supporting edge is inserted into the space formed by the hopper rotating stop wheel 14, the pressing plate 15 and the top of the centripetal support wheel 11, and is mounted on the top of the centripetal support wheel 11. The outer circumference of the rotating photoelectric detection plate is evenly distributed with a plurality of photoelectric detection holes, which are used for the rotating photoelectric detection switch 13 to detect the rotation speed of the rotating photoelectric detection plate 32. The rotating photoelectric detection plate 32 rotates with the centripetal support wheel 11, and the centripetal support wheel 11 rotates with the rotating hopper 11.

[0034] The hopper support structures are evenly arranged in 3-5 pieces, preferably 3 pieces, along the circumference of the rotating hopper support ring beam 10 .

[0035] The hopper rotation drive mechanism includes a variable frequency motor reducer 1 and a transmission system. The variable frequency motor reducer 1 is fixed on the rotating hopper support ring beam 10, and the variable frequency motor reducer 1 drives the rotating hopper 3 to rotate through the transmission system; the transmission system is a gear transmission system or a chain transmission system, and a support edge is circumferentially provided on the outer side wall of the rotating hopper 3, and an annular rack or chain is fixed on the support edge, and the annular rack or chain is connected to the variable frequency motor reducer 1 through a gear or a sprocket.

[0036] The supporting edge arranged along the circumferential direction on the outer side wall of the rotary hopper 3 is a hollow annular beam with 12 frames.

[0037] A weighing device 24 is provided between the rotating hopper supporting ring beam 10 and the integral moving vehicle 8 .

[0038] A 15-20mm thick sound-proof rubber layer is provided on the upper end surface of the bell 19, and an inflatable sealing rubber ring is provided on the sealing surface between the bell 19 and the rotary hopper 3. An annular inflatable sealing rubber ring 33 is also provided on the upper end of the kiln opening. When the rotary hopper 3 is placed at the feeding position of the 1# and 2# kiln chambers, a circumferential seal is formed at the discharge opening through the inflatable sealing rubber ring 33.

[0039] The upper end of the rotary hopper 3 is provided with a hopper cover 30, the inner wall of the rotary hopper 3 is provided with a 15-20 mm thick rubber lining, the hopper cover 30 is provided with a hopper feeding port 26, and an electronic material level measuring device 16 is installed on the hopper cover 30. The 15-20 mm thick rubber lining reduces the noise of material receiving and discharging.

[0040] The rotation speed of the rotary hopper 3 is controlled at 8-16 r / min.

[0041] It also includes an airtight chamber 21, which is connected to the hopper top cover 30 of the rotary hopper 3. The bell lifting drive device and the connection position between the bell lifting drive device and the hopper top cover 30, the hopper feeding port 26 of the rotary hopper 3, and the electronic material level measuring device 16 installed on the hopper top cover 30 are all in the airtight chamber 21, and the airtight chamber 21 is connected to the hot flue gas dust removal and recovery device.

[0042] The whole moving vehicle 8 is driven by the horizontal moving driving motor reducer 6 to make the rotating hopper whole device realize horizontal movement on the moving vehicle guide rail 7. Three parking positions are provided on the moving vehicle guide rail 7, namely the 1# kiln chamber feeding position, the middle receiving position and the 2# kiln chamber feeding position, and the travel control switch 23 is provided at the above three positions respectively. The vehicle body horizontal travel over-limit anti-collision vehicle stopper 9 is provided at both ends of the moving vehicle guide rail 7, which is used for the safety protection of the whole moving device when the limit switch fails. The horizontal moving driving motor reducer 6 adopts a variable frequency motor reducer to control the moving speed of the whole moving vehicle 8 within the range of 0.2 to 0.8 m / s. According to the requirements of the production process, go to the middle receiving position to receive the material, or go to the target kiln chamber to add the material, so as to meet the requirements of the process production for the feeding amount of the mobile feeding device.

[0043] The hopper rotating stop wheel 14 is used to prevent the rotating hopper 3 from accidentally eccentrically leaving the running track. The pressure plate 15 can prevent the hopper from moving up due to increased pressure in the kiln, which can play a safety role. The pressure plate 15 and the rotating shaft of the hopper rotating stop wheel 14 can be connected by threads, and the height can be manually adjusted and fixed after adjustment.

[0044] The hopper support structure adopts three centripetal support wheels 11 evenly distributed within a 360° circle (each support wheel is 120° apart), supporting the rotating rotary hopper 3 to rotate at its set process speed. The rotating photoelectric detection plate 32 rotates together with the centripetal support wheel 11, and relies on the photoelectric detection switch 13 to sense the rotation speed of the centripetal support wheel 11 and the rotating hopper 3. This method is stable and reliable, ensuring that the rotating hopper rotates at the set speed.

[0045] The hopper top cover 30 adopts a 12-side split structure, and an electronic material level measuring device 16 is set in the hopper to detect the material level in the rotating hopper 3. At high material level and low material level, feedback signals are sent to the main control room, and the main control can issue instructions to stop feeding or replenish feeding. In order to prevent materials and smoke from overflowing from the top of the hopper, the hopper top cover 30 is added with an inflatable sealing ring. The hopper top cover 30 is connected to a detachable soft-connected airtight chamber 21, and a feeding sealing port is provided on the side of the airtight chamber 21. When feeding, the discharge port of the vibrating feeding equipment is extended into the feeding sealing port and sealed with the airtight chamber 21. The airtight chamber 21 is used for the feeding sealing of the hopper and the recovery of hot flue gas dust removal to reduce CO2 emissions.

[0046] The sealed bell 19 at the bottom of the rotating hopper 3 is connected and driven by the lifting motor reducer 18, the guide sprocket, and the transmission chain. The upper end surface and sealing surface of the bell 19 are provided with a silent rubber layer and an inflatable sealing rubber ring. The lifting motor reducer 18 adopts a variable frequency motor reducer, through which the lifting stroke can be pre-set and adjusted. It can set different discharge heights and angles according to different material levels in the kiln chamber, accurately adjust the annular top surface of the material in the kiln, ensure uniform distribution, make the limestone material in the kiln heated evenly, and improve the quality of lime.

[0047] The variable frequency motor reducer 1 provides power for the entire rotating hopper 3. The motor reducer driving speed can be controlled within the range of 8 to 16 r / min according to the amount of material conveyed by the upstream process equipment, so as to adjust the hopper operation speed, meet the needs of process production, and make the process production line more flexible.

[0048] The combined gantry 20 is welded and assembled by steel structure parts. The combined gantry 20 is used to install and set up the lifting drive device of the material bell and the electrical control wiring. The combined gantry 20 is placed on the rotating hopper support ring beam 10. It has a compact structure and a reasonable arrangement, so that the lifting drive part and the control wiring system are reasonably placed, neat and easy to use.

[0049] The kiln chamber closing gates 22 are respectively arranged at the kiln chamber openings, which can open the kiln chamber entrance when adding materials, and close the kiln chamber opening after the addition of materials, so that the kiln chamber is airtight when working.

[0050] The weighing device 24 between the rotating hopper support ring beam 10 and the integral moving vehicle 8 is used to detect whether the weight of the material added in the rotating hopper 3 meets the requirements, so as to prevent the material in the rotating hopper 3 from accidentally exceeding the upper limit of the hopper load. The three material levels on the moving guide rail 7: the 1# kiln chamber feeding position, the middle receiving position and the 2# kiln chamber feeding position are respectively provided with a stroke control switch 23 of the detection position, which is used to sense whether the operating position of the rotating feeding device is in place, and ensure that the feeding and discharging positions are accurate. The electronic material level measuring device 16 provided in the rotating hopper 3 is used to detect the height of the material level in the rotating hopper 3. The photoelectric detection switch 13 is used to detect whether the rotation of the rotating hopper 3 reaches the set rotation speed. The horizontal travel over-limit anti-collision vehicle stop 9 of the vehicle body is used to detect the driving limit position of the integral moving vehicle 8 and control the parking. Ensure the safety of feeding and surrounding equipment and personnel and the continuous operation of kiln chamber production. The double-chamber vertical kiln mobile charging device of the utility model is advanced, reasonable, practical and reliable, compact in structure, low in system cost and easy to promote and apply, providing a new, timely and effective kiln top mobile charging solution for the double-chamber vertical kiln in the lime industry, meeting the process requirements of the new lime vertical kiln.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mobile charging device for a double-chamber vertical kiln of lime, characterized in that: It includes an integral moving vehicle, a moving vehicle guide rail, a combined gantry, a rotating hopper support ring beam, a hopper support structure, a hopper rotation drive mechanism, a rotating hopper, and a material bell. The moving vehicle guide rail is arranged above the double-bore vertical kiln and is arranged along the two kiln opening setting directions on the top of the double-bore vertical kiln. The integral moving vehicle reciprocates on the moving vehicle guide rail, the rotating hopper support ring beam is installed on the integral moving vehicle, the rotating hopper support ring beam is provided with a hopper support structure and a hopper rotation drive mechanism, the rotating hopper is mounted on the hopper support structure and driven to rotate by the hopper rotation drive mechanism, the combined gantry is fixedly connected to the rotating hopper support ring beam, a material bell lifting drive device is installed on the combined gantry, the material bell is at the discharge port at the bottom of the rotating hopper, a lifting shaft protective sleeve is provided in the middle of the rotating hopper, and a transmission mechanism for connecting the material bell and the material bell lifting drive device is inserted into the lifting shaft protective sleeve.

2. A lime double-chamber vertical kiln mobile charging device according to claim 1, characterized in that: There are three material positions on the guide rail of the mobile vehicle, namely, the 1# kiln chamber material feeding position arranged above the 1# kiln mouth, the 2# kiln chamber material feeding position arranged above the 2# kiln mouth, and the middle material receiving position arranged between the 1# kiln chamber material feeding position and the 2# kiln chamber material feeding position.

3. A mobile charging device for a double-chamber vertical kiln of lime according to claim 1, characterized in that: The hopper support structure includes a centripetal support wheel, a support bearing group, a rotating photoelectric detection switch, a rotating photoelectric detection plate, a hopper rotating stop wheel, a pressure plate, and a support wheel bracket. The support bearing group is fixedly connected to the rotating hopper support ring beam through the support wheel bracket, the center axis of the centripetal support wheel is connected to the support bearing group, and the center axis of the centripetal support wheel is also connected to the rotating photoelectric detection plate. The rotating photoelectric detection switch is arranged on the inner side of the rotating photoelectric detection plate, and the rotating photoelectric detection plate is provided with a photoelectric detection hole. The hopper rotating stop wheel is installed on the upper end of the support bearing group through a rotating shaft, and the pressure plate is fixed on the upper end of the rotating shaft. The hopper rotating stop wheel can rotate around the rotating shaft. A support edge is circumferentially provided on the outer side wall of the rotating hopper, and the support edge is inserted into the space formed by the hopper rotating stop wheel, the pressure plate and the top of the centripetal support wheel, and is erected on the top of the centripetal support wheel.

4. A mobile charging device for a double-chamber vertical kiln of lime according to claim 1, characterized in that: The hopper support structures are evenly arranged in 3 to 5 pieces along the circumference of the rotating hopper support ring beam.

5. A mobile charging device for a double-chamber vertical kiln of lime according to claim 1, characterized in that: The hopper rotation drive mechanism includes a variable frequency motor reducer and a transmission system. The variable frequency motor reducer is fixed on the supporting ring beam of the rotating hopper, and the variable frequency motor reducer drives the rotating hopper to rotate through the transmission system; the transmission system is a gear transmission system or a chain transmission system, and a support edge is provided on the outer side wall of the rotating hopper in the circumferential direction, and an annular rack or chain is fixed on the support edge, and the annular rack or chain is connected to the variable frequency motor reducer through a gear or a sprocket.

6. A mobile charging device for a double-chamber vertical kiln of lime according to claim 1, characterized in that: A weighing device is arranged between the rotating hopper supporting ring beam and the integral moving vehicle.

7. A mobile charging device for a double-chamber vertical kiln of lime according to claim 1, characterized in that: A 15-20mm thick sound-proof rubber layer is arranged on the upper end surface of the bell, and an inflatable sealing rubber ring is arranged on the sealing surface between the bell and the rotary hopper.

8. A mobile charging device for a double-chamber vertical kiln of lime according to claim 1, characterized in that: The upper end of the rotary hopper is provided with a hopper cover, the inner wall of the rotary hopper is provided with a rubber lining with a thickness of 15 to 20 mm, the hopper cover is provided with a hopper feeding port, and an electronic material level measuring device is installed on the hopper cover.

9. A mobile charging device for a double-chambered vertical kiln of lime according to claim 1, characterized in that: The rotation speed of the rotary hopper is controlled at 8-16 r / min.

10. A mobile charging device for a double-chambered vertical kiln of lime according to any one of claims 1 to 9, characterized in that: It also includes an airtight chamber, which is connected to the hopper top cover of the rotary hopper. The bell lifting drive device and the connection position between the bell lifting drive device and the hopper top cover, the hopper feeding port of the rotary hopper, and the electronic material level measuring device installed on the hopper top cover are all in the airtight chamber, and the airtight chamber is connected to the hot flue gas dust removal and recovery device.

Citation Information

Cited By

  • Movable feeding device for lime double-hearth shaft kiln

    CN118459121A