Liftable pickling immersion roller
By designing a liftable semi-ring pickling roller structure, combined with the design of cleaning pipe, cleaning brush and flushing nozzle, the problem of impurities accumulation during use of the pickling roller is solved, and maintenance costs are reduced by disassembly and replacing the semi-ring roller. Achieve efficient pickling process and low-cost maintenance.
Patent Information
- Application Number
- CN202421163154.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing pickling rollers are prone to accumulate impurities during use, which affects the smoothness and quality of subsequent pickling. At the same time, due to the overall molding structure, the maintenance cost is relatively high.
A liftable pickling immersion roller is designed, adopting a semi-annular pickling roller structure, and is equipped with a cleaning tube, cleaning brush and flushing nozzle. The lifting and cleaning of the roller is achieved through electric cylinders and telescopic rods, and the thread locking rods and The snap assembly enables the removal and replacement of rollers.
The impurities on the surface of the pickling roller are effectively cleaned, the quality of the pickling roller is ensured, and maintenance costs are reduced by dismantling and replacing the semi-annular roller.
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Figure CN222455233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pickling rollers, in particular to a pickling immersion roller which can be raised and lowered. Background Art
[0002] In the cold rolling production process of steel plates, the first process is to pickle the raw steel coil. The purpose of pickling is to remove the oxide layer on the surface of the strip. The pickling section is required to not only remove the residual magnesium oxide powder on the surface of the steel strip, but also prevent over-pickling from damaging the magnesium silicate bottom layer formed during the high-temperature annealing process. Therefore, it is very important to control the surface of silicon steel. Over-pickling is never allowed, and the pickling time is extremely strict. When the pickling roller pickles the surface of silicon steel, the pickling roller is generally immersed in the acid solution, and then the silicon steel surface is pickled.
[0003] In the prior art, after the pickling roller pickles the surface of silicon steel, a large amount of impurities will be generated on the surface of the pickling roller. If the impurities are not removed, the impurities on the surface of the pickling roller will easily affect the smoothness of the subsequent pickling of the silicon steel and affect the pickling quality. Moreover, after the pickling roller is used for a long time, the surface of the pickling roller will produce greater wear. Since the pickling roller is generally an integrated structure, if the entire pickling roller structure is replaced, the maintenance cost is relatively high. Utility Model Content
[0004] The utility model provides a pickling immersion roller which can be raised and lowered, which is beneficial to conveniently clean the impurities on the surface of the pickling roller and is beneficial to effectively reduce the maintenance cost of the pickling roller.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A liftable pickling immersion roller comprises a lifting frame and a mounting plate, wherein the mounting plate is arranged above the lifting frame;
[0007] A mounting roller is provided at the lower end of the lifting frame, and two semi-circular pickling rollers are wrapped around the mounting roller. A cleaning pipe is provided above the semi-circular pickling roller, and a cleaning brush and a plurality of flushing nozzles are connected to the lower end of the cleaning pipe. The flushing nozzles are all connected to the cleaning pipe, and a water delivery component is provided above the cleaning pipe;
[0008] Positioning plates are fixed to the left and right ends of the installation roller, a docking block is fixed to the middle end of the inner wall of the semi-circular pickling roller, docking ports matching the docking block are opened at the upper and lower ends of the installation roller, and positioning components are provided at the left and right ends of the docking block;
[0009] Locking blocks are fixed to the left and right ends of the inner wall of the semi-annular pickling roller, and locking grooves matching the locking blocks are opened on the left and right sides of the upper and lower ends of the mounting roller. A threaded locking hole is opened on the outer side of the locking block, and a threaded locking rod is threadedly connected to the inner thread of the threaded locking hole. The threaded locking rod is threaded outward and passes through the mounting roller and the positioning plate in sequence.
[0010] Furthermore, an electric cylinder and two telescopic rods are connected between the mounting plate and the lifting frame, and the two telescopic rods are distributed on the left and right sides of the electric cylinder.
[0011] Furthermore, the water delivery assembly includes a water tank, a water pump and a telescopic pipe, the water tank is fixed to the lower end of the mounting plate, the water pump is connected to the lower end of the water tank, and the telescopic pipe is connected between the water pump and the cleaning pipe.
[0012] Furthermore, the upper end of the cleaning pipe is rotatably connected to a threaded lifting rod, and the threaded lifting rod is threaded upward through the lifting frame. Two telescopic shafts distributed left and right are connected between the cleaning pipe and the lifting frame.
[0013] Furthermore, the locking components include a spring return rod and a locking ball, the left and right ends of the inner wall of the docking interface are provided with contraction grooves, the spring return rods are fixed in the contraction grooves, the locking balls are connected to the ends of the spring return rods, and the left and right ends of the docking block are provided with arc-shaped slots matching the locking balls.
[0014] Furthermore, one of the positioning plates is rotatably connected to the left wall inside the lifting frame, a sealing shell is fixed to the right wall inside the lifting frame, a motor is fixed inside the sealing shell, a rotating shaft is connected to the power end of the motor, the rotating shaft rotates and passes through the sealing shell, and the other positioning plate is fixed to the end of the rotating shaft.
[0015] Beneficial effects of the utility model:
[0016] 1. The water in the water tank is passed into the flushing nozzle for discharge. The flushing nozzle can conveniently clean the impurities on the surface of the two semi-annular pickling rollers. In addition, the cleaning brush is used to sweep and clean the surface of the two semi-annular pickling rollers. Therefore, the impurities on the surface of the two semi-annular pickling rollers can be easily cleaned to prevent the impurities from affecting the smoothness of the semi-annular pickling rollers for subsequent silicon steel pickling, effectively ensuring the pickling quality of silicon steel;
[0017] 2. By screwing the thread locking rod out of the thread locking hole and moving the docking block out of the docking port, the semi-annular pickling roller can be easily disassembled and replaced without replacing the entire pickling roller structure, effectively reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the side view structure of a semi-annular pickling roller of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal side structure of the concave cover of the utility model;
[0021] Figure 4 A is a schematic diagram of the enlarged structure of the local area of the utility model;
[0022] Figure 5 It is a schematic diagram of the enlarged structure of the B part of the utility model;
[0023] Figure 6 This is a schematic diagram of the split structure of the semi-annular pickling roller of the utility model;
[0024] Figure 7 It is a schematic diagram of the overall external structure of the utility model.
[0025] Description of reference numerals:
[0026] Lifting frame 1, mounting roller 2, semi-circular pickling roller 3, mounting plate 4, water tank 5, telescopic rod 6, electric cylinder 7, water pump 8, telescopic tube 9, telescopic shaft 10, threaded lifting rod 11, cleaning tube 12, cleaning brush 13, flushing nozzle 14, sealing shell 15, motor 16, rotating shaft 17, positioning plate 18, docking port 19, docking block 20, contraction groove 21, spring return rod 22, card ball 23, arc card groove 24, locking groove 25, threaded locking rod 26, locking block 27, threaded locking hole 28. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0028] like Figure 1 , 7 As shown, in this embodiment, it includes a lifting frame 1 and a mounting plate 4, the mounting plate 4 is arranged above the lifting frame 1, a mounting roller 2 is arranged at the lower end of the lifting frame 1, and two semi-annular pickling rollers 3 are wrapped around the outer periphery of the mounting roller 2, an electric cylinder 7 and two telescopic rods 6 are connected between the mounting plate 4 and the lifting frame 1, and the two telescopic rods 6 are distributed on the left and right sides of the electric cylinder 7.
[0029] When the pickling height of the semi-annular pickling roller 3 needs to be adjusted, the lifting frame 1, the mounting roller 2 and the semi-annular pickling roller 3 can be driven to move up and down together by the extension and retraction of the electric cylinder 7. At the same time, the lifting frame 1 will stretch the telescopic rod 6, which is beneficial to ensure the stability of the up and down movement of the mounting roller 2 and the semi-annular pickling roller 3, and to ensure the stability of the semi-annular pickling roller 3 during operation. Therefore, the pickling height of the two semi-annular pickling rollers 3 can be conveniently adjusted, which is beneficial to the pickling processing of silicon steel of different thicknesses.
[0030] like Figure 1-2As shown, in this embodiment, a cleaning pipe 12 is provided above the semi-annular pickling roller 3, and a cleaning brush 13 and a plurality of flushing nozzles 14 are connected to the lower end of the cleaning pipe 12. The flushing nozzles 14 are all connected to the cleaning pipe 12. A water delivery component is provided above the cleaning pipe 12, and the water delivery component includes a water tank 5, a water pump 8 and a telescopic pipe 9. The water tank 5 is fixed to the lower end of the mounting plate 4, the water pump 8 is connected to the lower end of the water tank 5, the telescopic pipe 9 is connected between the water pump 8 and the cleaning pipe 12, and the upper end of the cleaning pipe 12 is rotatably connected to the There is a threaded lifting rod 11, which is threaded upward and penetrates the lifting frame 1. Two telescopic shafts 10 distributed left and right are connected between the cleaning pipe 12 and the lifting frame 1. One of the positioning plates 18 is rotatably connected to the left wall inside the lifting frame 1. A sealing shell 15 is fixed to the right wall inside the lifting frame 1. A motor 16 is fixed inside the sealing shell 15. A rotating shaft 17 is connected to the power end of the motor 16. The rotating shaft 17 rotates and penetrates out of the sealing shell 15. The other positioning plate 18 is fixed to the end of the rotating shaft 17.
[0031] When the semi-annular pickling roller 3 needs to be cleaned, the threaded lifting rod 11 is twisted to drive the cleaning pipe 12, the flushing nozzle 14 and the cleaning brush 13 to move downward. At the same time, the cleaning pipe 12 will stretch the telescopic shaft 10 and the telescopic pipe 9, which is conducive to ensuring the stability of the movement of the cleaning pipe 12, the flushing nozzle 14 and the cleaning brush 13 until the cleaning brush 13 contacts the surface of the semi-annular pickling roller 3. Under the premise that the water tank 5 is filled with clean water, the clean water in the water tank 5 is introduced into the telescopic pipe 9, the cleaning pipe 12 and the flushing nozzle 14 through the work of the water pump 8, and the flushing nozzle 14 will spray the clean water to the semi-annular pickling roller 3, and under the premise that the motor 16 drives the rotating shaft 17, the positioning plate 18, the mounting roller 2 and the semi-annular pickling roller 3 to rotate, the multiple flushing nozzles 14 will spray the cleaning water evenly and comprehensively to the surface of the semi-annular pickling roller 3, so that the impurities on the surfaces of the two semi-annular pickling rollers 3 can be easily cleaned, and the cleaning brush 13 is conducive to sweeping and cleaning the surfaces of the two semi-annular pickling rollers 3, so that the impurities on the surfaces of the two semi-annular pickling rollers 3 can be easily cleaned, so as to prevent the impurities from affecting the smoothness of the semi-annular pickling roller 3 for subsequent silicon steel pickling, and effectively ensure the pickling quality of the silicon steel.
[0032] like Figure 1-6As shown, in this embodiment, the left and right ends of the installation roller 2 are fixed with positioning plates 18, the middle end of the inner wall of the semi-annular pickling roller 3 is fixed with a docking block 20, the upper and lower ends of the installation roller 2 are provided with docking ports 19 matching the docking blocks 20, the left and right ends of the docking blocks 20 are provided with positioning components, the positioning components include a spring return rod 22 and a card ball 23, the left and right ends of the inner wall of the docking port 19 are provided with contraction grooves 21, the spring return rods 22 are fixed in the contraction grooves 21, and the card balls 23 are connected At the end of the spring return rod 22, the left and right ends of the docking block 20 are both provided with arc-shaped grooves 24 matching the card ball 23, the left and right ends of the inner wall of the semi-annular pickling roller 3 are fixed with locking blocks 27, and the left and right sides of the upper and lower ends of the mounting roller 2 are both provided with locking grooves 25 matching the locking block 27, and the outer side of the locking block 27 is provided with a threaded locking hole 28, and the inner thread of the threaded locking hole 28 is connected with a threaded locking rod 26, and the threaded locking rod 26 is threaded outward and passes through the mounting roller 2 and the positioning plate 18 in sequence.
[0033] When the semi-annular pickling roller 3 is severely worn and needs to be replaced, the threaded locking rod 26 is screwed out of the threaded locking hole 28, and then the semi-annular pickling roller 3 is pulled outward. In this process, under the premise that the card ball 23 is connected to the arc-shaped card groove 24, the docking block 20 will push the card ball 23 into the contraction groove 21 along the arc surface of the card ball 23, and the card ball 23 will compress the spring return rod 22, so that the card ball 23 moves out of the arc-shaped card groove 24 until the docking block 20 moves out of the docking port 19 and the locking block 27 moves out of the locking groove 25. Therefore, the severely worn semi-annular pickling roller 3 can be easily disassembled and replaced, and when the new semi-annular pickling roller 3 is installed, the docking block 20 is inserted into the docking port 19, and the locking block 27 is 27 is inserted into the locking groove 25. During this process, the docking block 20 will push the card ball 23 into the contraction groove 21 along the arc surface of the card ball 23, and the card ball 23 will compress the spring return rod 22 until the card ball 23 is aligned with the notch of the arc-shaped card groove 24. The rebound force of the spring return rod 22 will drive the card ball 23 to automatically snap into the arc-shaped card groove 24, so that the semi-annular pickling roller 3 can be conveniently pre-installed outside the mounting roller 2, and then the threaded locking rod 26 is tightened into the threaded locking hole 28. At this time, the semi-annular pickling roller 3 can be firmly installed outside the mounting roller 2, and the two semi-annular pickling rollers 3 are combined into a complete annular structure. In summary, there is no need to replace the entire pickling roller structure, which effectively reduces the maintenance cost.
[0034] All technical features in this embodiment can be freely combined according to actual needs.
[0035] The above embodiments are preferred implementation schemes of the present invention. In addition, other implementation schemes are also included. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A liftable pickling immersion roller, comprising a lifting frame (1) and a mounting plate (4), wherein the mounting plate (4) is arranged above the lifting frame (1), and is characterized in that: A mounting roller (2) is provided at the lower end of the lifting frame (1), two semi-annular pickling rollers (3) are wrapped around the mounting roller (2), a cleaning pipe (12) is provided above the semi-annular pickling rollers (3), a cleaning brush (13) and a plurality of flushing nozzles (14) are connected to the lower end of the cleaning pipe (12), the flushing nozzles (14) are all in communication with the cleaning pipe (12), and a water supply component is provided above the cleaning pipe (12); Positioning plates (18) are fixed to the left and right ends of the installation roller (2), a docking block (20) is fixed to the middle end of the inner wall of the semi-annular pickling roller (3), docking ports (19) matching the docking block (20) are formed at the upper and lower ends of the installation roller (2), and positioning components are provided at the left and right ends of the docking block (20); The left and right ends of the inner wall of the semi-annular pickling roller (3) are both fixed with locking blocks (27); the left and right sides of the upper and lower ends of the mounting roller (2) are both provided with locking grooves (25) matching the locking blocks (27); the outer side of the locking block (27) is provided with a threaded locking hole (28); the inner thread of the threaded locking hole (28) is connected with a threaded locking rod (26); the threaded locking rod (26) is threadedly penetrated out of the mounting roller (2) and the positioning plate (18) in sequence.
2. A liftable pickling immersion roller according to claim 1, characterized in that: An electric cylinder (7) and two telescopic rods (6) are connected between the mounting plate (4) and the lifting frame (1), and the two telescopic rods (6) are distributed on the left and right sides of the electric cylinder (7).
3. The liftable pickling immersion roller according to claim 1, characterized in that: The water delivery assembly comprises a water tank (5), a water pump (8) and a telescopic pipe (9); the water tank (5) is fixed to the lower end of the mounting plate (4); the water pump (8) is connected to the lower end of the water tank (5); and the telescopic pipe (9) is connected between the water pump (8) and the cleaning pipe (12).
4. The liftable pickling immersion roller according to claim 1, characterized in that: The upper end of the cleaning pipe (12) is rotatably connected to a threaded lifting rod (11), and the threaded lifting rod (11) is threadedly passed through the lifting frame (1) upwards. Two telescopic shafts (10) distributed on the left and right are connected between the cleaning pipe (12) and the lifting frame (1).
5. The liftable pickling immersion roller according to claim 1, characterized in that: The locking components each comprise a spring return rod (22) and a locking ball (23); the left and right ends of the inner wall of the docking port (19) each have a contraction groove (21); the spring return rod (22) is fixed in the contraction groove (21); the locking ball (23) is connected to the end of the spring return rod (22); and the left and right ends of the docking block (20) each have an arc-shaped locking groove (24) matching the locking ball (23).
6. The liftable pickling immersion roller according to claim 1, characterized in that: One of the positioning plates (18) is rotatably connected to the left wall inside the lifting frame (1), a sealing shell (15) is fixed to the right wall inside the lifting frame (1), a motor (16) is fixed inside the sealing shell (15), a rotating shaft (17) is connected to the power end of the motor (16), the rotating shaft (17) rotatably passes through the sealing shell (15), and the other positioning plate (18) is fixed to the end of the rotating shaft (17).