Sizing machine with automatic size supplementing structure

Abstract

The utility model relates to the technical field of sizing machines, in particular to a sizing machine with an automatic size supplementing structure. The technical problems that in the operation process of an existing sizing machine, an extra worker usually needs to be arranged for carrying out size supplementing operation on the sizing machine, when the size is stored in a size supplementing box for a long time, the phenomenon that the size is separated is easily caused, the size in a box body cannot meet the sizing requirement, and therefore the using effect of the sizing machine is reduced are solved. According to the technical scheme, the sizing machine with the automatic sizing agent supplementing structure comprises a sizing machine body, a lifting assembly, a sizing agent supplementing tank and a sampling assembly, sizing agent is poured into the sizing agent supplementing tank through a liquid inlet pipe, and when a water level sensor detects that the water level of the sizing agent in the sizing machine body is too low, a telescopic valve is opened through control of an electromagnetic control valve; then, the size enters the connecting pipe from the size supplementing tank to reach the sizing machine body through driving of the water pump, the size in the sizing machine body is supplemented, and after supplementing is completed, the water pump and the telescopic valve can be closed.

Description

Technical Field

[0001] The utility model relates to the technical field of sizing machines, in particular to a sizing machine with an automatic sizing structure. Background Art

[0002] Sizing the warp yarn by a sizing machine is one of the key processes in the textile process. Before weaving, the sizing agent fixes the yarn, which helps the yarn to maintain its shape during the weaving process, thereby achieving the aesthetic effect and practicality of the fabric. At the same time, by using sizing agent, the yarn can be better combined with the weaving equipment during the weaving process, thereby improving the weaving efficiency and quality. The sizing rate of the sizing machine is an important indicator of the sizing quality. Ensuring a stable sizing rate of the sizing machine is a key condition for improving weaving efficiency and grey cloth quality. During operation, the existing sizing machine usually needs to be equipped with additional staff to replenish the sizing liquid. When the sizing liquid is stored in the sizing box for a long time, it is easy to cause separation between the sizing liquid and the sizing liquid, so that the sizing liquid in the box cannot meet the sizing requirements, thereby reducing its use effect. Therefore, we propose a sizing machine with an automatic sizing structure to solve the above-mentioned problems. Utility Model Content

[0003] In order to overcome the problem that the existing sizing machine usually needs additional staff to replenish the slurry during operation, and when the slurry is stored in the replenishing box for a long time, it is easy to cause separation between the slurry and the slurry, making the slurry in the box unable to meet the sizing requirements, thereby reducing its use effect.

[0004] The technical solution of the utility model is: a sizing machine with an automatic sizing structure, comprising a sizing machine body, a lifting assembly, a sizing tank and a sampling assembly; a lifting assembly for driving the yarn to move up and down for sizing is installed on the inner side of the sizing machine body, a sizing tank for automatic sizing is provided on one side of the sizing machine body, and a sampling assembly for sampling and detecting the slurry to avoid deterioration is installed on the outer side of the sizing tank.

[0005] Preferably, the slurry is poured into the slurry replenishing tank through the liquid inlet pipe. When the water level sensor detects that the slurry water level inside the sizing machine body is too low, the telescopic valve is opened by the control of the electromagnetic control valve, and then the slurry is driven by the water pump to enter the connecting pipe from the slurry replenishing tank to the sizing machine body to replenish the slurry inside. After the replenishment, the water pump and the telescopic valve can be closed to wait for the next slurry replenishment. During the long-term storage process, the rotating column is driven by the motor to drive the stirring rod to rotate, and the slurry inside the slurry replenishing tank is mixed. In this process, the slurry is mixed more evenly through the sieve holes to avoid aggravation of sedimentation caused by long-term storage, which makes the slurry concentration in some areas too high or too low, which not only affects the sizing effect, but also makes the sizing rate of the yarn inconsistent, thereby affecting the quality and performance of the fabric.

[0006] Preferably, columns are installed at the corners of the lower end of the sizing machine body, installation slots for installing lifting components are opened around the bottom of the sizing machine body near the columns, a mounting hole is opened on one side of the sizing machine body, and a water level sensor that penetrates into the inner side of the sizing machine body to detect the slurry water level is installed on one side of the sizing machine body. The columns provide firm support for the sizing machine body, and the water level sensor detects the slurry water level inside the sizing machine body. When the slurry water level is too low, it is driven by a water pump to automatically replenish slurry by opening the telescopic valve.

[0007] Preferably, the lifting assembly includes a cylinder, a telescopic sleeve, a telescopic column and a placing plate. A telescopic column is installed at each corner of the lower end of the placing plate. The outer sleeve of the telescopic column is provided with a telescopic sleeve. A cylinder is installed at the lower end of the telescopic sleeve. The telescopic sleeve passes through the installation slot and is fixedly connected to the sizing machine body. A plurality of groups of circular holes for the entry of slurry are provided in the middle array of the placing plate. The yarn is placed on the placing plate. Then, driven by the cylinder, the telescopic column drives the placing plate to move downward along the telescopic sleeve, so that the slurry enters the placing plate through the circular hole to evenly sizing the yarn. After sizing, the telescopic column drives the placing plate to move upward, stands for a period of time, and takes out the yarn.

[0008] Preferably, a sealing cover is installed at the upper end of the slurry feeding tank, a rotating column is installed in the middle of the sealing cover, a motor is installed at the upper end of the rotating column, and a liquid inlet pipe for the entry of slurry is installed on one side of the upper end of the sealing cover on which the rotating column is installed. The slurry is poured into the slurry feeding tank through the liquid inlet pipe. When the water level sensor detects that the slurry water level inside the slurry machine body is too low, the telescopic valve is opened by the control of the electromagnetic control valve, and then the slurry is driven by the water pump to enter the connecting pipe from the slurry feeding tank to the slurry machine body to replenish the slurry inside it. After replenishment, the water pump and the telescopic valve can be closed to wait for the next slurry feeding.

[0009] Preferably, a plurality of stirring rods are linearly installed around the outside of the rotating column, and a plurality of sieve holes are evenly distributed on the stirring rods for filtering the mixed slurry to avoid aggravated sedimentation due to long-term storage. The slurry feeding tank is provided with a fixed hole for installing a sampling component. During long-term storage, the rotating column is driven by a motor to drive the stirring rods to rotate, and the slurry inside the slurry feeding tank is mixed. In this process, the sieve holes make the slurry mixed more evenly.

[0010] Preferably, a water pump is installed on one side of the outside of the sizing tank, and a connecting pipe is installed on the side of the sizing tank where the water pump is installed. The connecting pipe is fixedly connected to the sizing machine body through a mounting hole, and a telescopic valve is provided at the connection between the connecting pipe and the sizing tank. An electromagnetic control valve is installed on the outside of the telescopic valve. The water pump, the electromagnetic control valve and the water level sensor are electrically connected to avoid aggravated sedimentation due to long-term storage, which makes the slurry concentration in some areas too high or too low, which will not only affect the sizing effect, but also make the sizing rate of the yarn inconsistent, thereby affecting the quality and performance of the fabric.

[0011] Preferably, the sampling assembly includes a piston core rod, a circular plate, a cylinder and a liquid outlet pipe. The cylinder is fixedly connected to the slurry tank through a fixing hole. A circular plate is installed at one end of the cylinder, a piston core rod is installed in the middle of the circular plate, and a liquid outlet pipe is installed at the lower end of the cylinder. A plurality of water inlet holes for the slurry to pass through during sampling are evenly distributed on a side of the cylinder away from the circular plate. When the slurry inside the slurry tank has not been replaced for a long time, by pulling the piston core rod, the slurry at the bottom of the slurry tank enters the cylinder through the water inlet hole and then flows out through the liquid outlet pipe. Some of the slurry is taken out for testing to see whether the result meets the sizing standard of the yarn, so as to avoid chemical reactions or oxidation of certain components in the slurry during the long-term placement of the slurry inside the slurry tank, causing the slurry to deteriorate, thereby affecting the sizing effect of the yarn.

[0012] Beneficial effects of the utility model:

[0013] 1. In the past, during the operation of the sizing machine, additional staff were usually required to replenish the slurry. When the slurry was stored in the sizing box for a long time, it was easy to cause the slurry to separate from the slurry, so that the slurry in the box could not meet the sizing requirements, thereby reducing its use effect. The difference is that the slurry is poured into the sizing tank through the liquid inlet pipe. When the water level sensor detects that the slurry water level inside the sizing machine body is too low, the telescopic valve is opened through the control of the electromagnetic control valve, and then the slurry is driven by the water pump to enter the sizing tank. The water enters the connecting pipe to reach the sizing machine body to replenish the slurry inside. After replenishment, the water pump and the telescopic valve can be closed to wait for the next sizing. During the long-term placement, the rotating column drives the stirring rod to rotate through the drive of the motor to mix the slurry inside the sizing tank. In this process, the slurry is mixed more evenly through the sieve holes to avoid aggravated precipitation due to long-term placement, which makes the slurry concentration in some areas too high or too low, which will not only affect the sizing effect, but also make the sizing rate of the yarn inconsistent, thereby affecting the quality and performance of the fabric.

[0014] 2. When the slurry inside the slurry tank has not been replaced for a long time, by pulling the piston core rod, the slurry at the bottom of the slurry tank enters the cylinder through the water inlet hole, and then flows out through the liquid outlet pipe. Take out some for testing to see if the result meets the sizing standard of the yarn, so as to avoid chemical reactions or oxidation of certain components in the slurry during the long-term placement of the slurry in the slurry tank, causing the slurry to deteriorate, thereby affecting the sizing effect of the yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the sizing machine of the utility model;

[0017] Figure 3 It is a schematic diagram of the explosion of the grouting tank structure of the utility model;

[0018] Figure 4 It is an exploded schematic diagram of the sampling component structure of the utility model.

[0019] Explanation of the reference numerals in the accompanying drawings: 1. sizing machine body; 2. lifting assembly; 3. sizing tank; 4. sampling assembly; 101. column; 102. mounting slot; 103. mounting hole; 104. water level sensor; 201. cylinder; 202. telescopic sleeve; 203. telescopic column; 204. placement plate; 205. round hole; 301. motor; 302. liquid inlet pipe; 303. sealing cover; 304. rotating column; 305. stirring rod; 306. sieve hole; 307. fixing hole; 308. water pump; 309. connecting pipe; 310. telescopic valve; 311. electromagnetic control valve; 401. piston core rod; 402. round plate; 403. cylinder; 404. liquid outlet pipe; 405. water inlet hole. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-2 The utility model provides an embodiment: a sizing machine with an automatic sizing structure, comprising a sizing machine body 1, a lifting assembly 2, a sizing tank 3 and a sampling assembly 4; a lifting assembly 2 for driving the yarn to move up and down for sizing is installed on the inner side of the sizing machine body 1, a sizing tank 3 for automatic sizing is installed on one side of the sizing machine body 1, a sampling assembly 4 for sampling and detecting the slurry to avoid deterioration is installed on the outer side of the sizing tank 3, columns 101 are installed at the lower end corners of the sizing machine body 1, and installation slots 102 for installing the lifting assembly 2 are opened around the bottom of the sizing machine body 1 near the columns 101, and one side of the sizing machine body 1 is opened. A mounting hole 103 is provided, and a water level sensor 104 (the model of the water level sensor 104 is QDY30A) is installed on one side of the sizing machine body 1, which penetrates into the inner side of the sizing machine body 1 to detect the slurry water level. The lifting component 2 includes a cylinder 201, a telescopic sleeve 202, a telescopic column 203 and a placement plate 204. Telescopic columns 203 are installed at the lower end corners of the placement plate 204. The outer sleeve of the telescopic column 203 is provided with a telescopic sleeve 202. The lower end of the telescopic sleeve 202 is installed with a cylinder 201. The telescopic sleeve 202 passes through the mounting slot 102 and is fixedly connected to the sizing machine body 1. The middle array of the placement plate 204 is provided with multiple groups of circular holes 205 for the slurry to enter.

[0022] See also Figure 3-4In this embodiment, a sealing cover 303 is installed on the upper end of the slurry replenishing tank 3, a rotating column 304 is installed in the middle of the sealing cover 303, a motor 301 is installed on the upper end of the rotating column 304, a liquid inlet pipe 302 for slurry to enter is installed on one side of the upper end of the rotating column 304, a plurality of stirring rods 305 are installed linearly around the outside of the rotating column 304, and a plurality of sieve holes 306 are evenly distributed on the stirring rods 305 for filtering the mixed slurry to avoid aggravated precipitation caused by long-term placement, a fixing hole 307 for installing the sampling component 4 is opened on the slurry replenishing tank 3, a water pump 308 is installed on one side of the outside of the slurry replenishing tank 3, and a connecting pipe 309 is installed on the side of the slurry replenishing tank 3 where the water pump 308 is installed, and the connecting pipe 309 is connected to the sizing machine body through the mounting hole 103 1 is fixedly connected, a telescopic valve 310 is sleeved at the connection between the connecting pipe 309 and the grouting tank 3, an electromagnetic control valve 311 (the model of the electromagnetic control valve 311 is AD-8A-N-G1) is installed on the outside of the telescopic valve 310, the water pump 308, the electromagnetic control valve 311 and the water level sensor 104 are electrically connected, the sampling assembly 4 includes a piston core rod 401, a circular plate 402, a cylinder 403 and a liquid outlet pipe 404, the cylinder 403 is fixedly connected to the grouting tank 3 through the fixing hole 307, one end of the cylinder 403 is installed with a circular plate 402, the middle part of the circular plate 402 is installed with a piston core rod 401, the lower end of the cylinder 403 is installed with a liquid outlet pipe 404, and a side of the cylinder 403 away from the circular plate 402 is evenly provided with a plurality of groups of water inlet holes 405 for the slurry to pass through during sampling.

[0023] When working, the yarn is first placed on the placement plate 204, and then driven by the cylinder 201, the telescopic column 203 drives the placement plate 204 to move downward along the telescopic sleeve 202, so that the sizing liquid enters the placement plate 204 through the circular hole 205, and the yarn is evenly sizing. After the sizing is completed, the telescopic column 203 drives the placement plate 204 to move upward, stand for a period of time, and take out the yarn. In the process of sizing the yarn, the water level sensor 104 detects the sizing liquid water level inside the sizing machine body 1 in real time;

[0024] The slurry is poured into the slurry replenishing tank 3 through the liquid inlet pipe 302. When the water level sensor 104 detects that the slurry water level inside the sizing machine body 1 is too low, the telescopic valve 310 is opened by the control of the electromagnetic control valve 311, and then the slurry enters the connecting pipe 309 from the slurry replenishing tank 3 to the sizing machine body 1 through the drive of the water pump 308, and the slurry inside the slurry replenishing tank 3 is replenished. After the replenishment is completed, the water pump 308 and the telescopic valve 310 can be closed to wait for the next slurry replenishment.

[0025] During long-term placement, the rotating column 304 drives the stirring rod 305 to rotate through the drive of the motor 301, and the slurry inside the slurry tank 3 is mixed. In this process, the slurry is mixed more evenly through the sieve holes 306, so as to avoid the aggravation of the precipitation phenomenon caused by long-term placement, so that the slurry concentration in some areas is too high or too low, which not only affects the sizing effect, but also makes the sizing rate of the yarn inconsistent, thereby affecting the quality and performance of the fabric;

[0026] When the slurry in the slurry tank 3 has not been replaced for a long time, by pulling the piston core rod 401, the slurry at the bottom of the slurry tank 3 enters the cylinder 403 through the water inlet hole 405, and then flows out through the liquid outlet pipe 404. Some of it is taken out for testing to see whether the result meets the sizing standard of the yarn, so as to avoid chemical reactions or oxidation of certain components in the slurry during the long-term placement of the slurry in the slurry tank 3, causing the slurry to deteriorate, thereby affecting the sizing effect of the yarn.

[0027] Through the above steps, the slurry is poured into the slurry replenishing tank 3 through the liquid inlet pipe 302. When the water level sensor 104 detects that the slurry water level inside the sizing machine body 1 is too low, the telescopic valve 310 is opened by the control of the electromagnetic control valve 311, and then the slurry enters the connecting pipe 309 from the slurry replenishing tank 3 to reach the slurry machine body 1 through the drive of the water pump 308 to replenish the slurry inside. After the replenishment is completed, the water pump 308 and the telescopic valve 310 can be closed to wait for the next slurry replenishment. During the long-term placement process, the rotating column 304 drives the stirring rod 305 to rotate through the drive of the motor 301 to mix the slurry inside the slurry replenishing tank 3. In this process, the sieve hole 306 makes the slurry mixed more evenly, avoiding the aggravation of the sedimentation phenomenon caused by long-term placement, so that the slurry concentration in some areas is too high or too low, which will not only affect the sizing effect, but also make the sizing rate of the yarn inconsistent, thereby affecting the quality and performance of the fabric.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A sizing machine with an automatic sizing structure, comprising a sizing machine body (1); characterized in that: The invention also comprises a lifting assembly (2), a sizing tank (3) and a sampling assembly (4); the lifting assembly (2) for driving the yarn to move up and down for sizing is installed on the inner side of the sizing machine body (1); a sizing tank (3) for automatic sizing is provided on one side of the sizing machine body (1); and a sampling assembly (4) for sampling and testing the sizing liquid to prevent deterioration is installed on the outer side of the sizing tank (3).

2. The sizing machine with automatic sizing structure according to claim 1, characterized in that: A column (101) is installed at each corner of the lower end of the sizing machine body (1); mounting slots (102) for mounting a lifting assembly (2) are provided around the lower side of the sizing machine body (1) near the column (101); a mounting hole (103) is provided on one side of the sizing machine body (1); and a water level sensor (104) is installed on one side of the sizing machine body (1) and penetrates into the inner side of the sizing machine body (1) to detect the water level of the slurry.

3. The sizing machine with automatic sizing structure according to claim 2, characterized in that: The lifting assembly (2) comprises a cylinder (201), a telescopic sleeve (202), a telescopic column (203) and a placement plate (204); a telescopic column (203) is installed at each corner of the lower end of the placement plate (204); a telescopic sleeve (202) is provided on the outer sleeve of the telescopic column (203); a cylinder (201) is installed at the lower end of the telescopic sleeve (202); the telescopic sleeve (202) passes through an installation slot (102) and is fixedly connected to a sizing machine body (1); and a plurality of groups of circular holes (205) for slurry to enter are arranged in a central array of the placement plate (204).

4. The sizing machine with automatic sizing structure according to claim 1, characterized in that: A sealing cover (303) is installed at the upper end of the slurry replenishing tank (3), a rotating column (304) is installed in the middle of the sealing cover (303), a motor (301) is installed at the upper end of the rotating column (304), and a liquid inlet pipe (302) for slurry to enter is installed on one side of the upper end of the sealing cover (303) where the rotating column (304) is installed.

5. The sizing machine with automatic sizing structure according to claim 4, characterized in that: A plurality of stirring rods (305) are linearly mounted around the outside of the rotating column (304), and a plurality of sieve holes (306) are evenly distributed on the stirring rods (305) for filtering the mixed slurry to prevent the aggravation of the sedimentation phenomenon caused by long-term storage. A fixing hole (307) for mounting the sampling assembly (4) is provided on the slurry replenishment tank (3).

6. The sizing machine with automatic sizing structure according to claim 4, characterized in that: A water pump (308) is installed on one side of the outside of the slurry replenishing tank (3); a connecting pipe (309) is installed on the side of the slurry replenishing tank (3) on which the water pump (308) is installed; the connecting pipe (309) is fixedly connected to the sizing machine body (1) through the mounting hole (103); a telescopic valve (310) is sleeved at the connection between the connecting pipe (309) and the slurry replenishing tank (3); an electromagnetic control valve (311) is installed on the outside of the telescopic valve (310); the water pump (308), the electromagnetic control valve (311) and the water level sensor (104) are electrically connected.

7. The sizing machine with automatic sizing structure according to claim 1, characterized in that: The sampling assembly (4) comprises a piston core rod (401), a circular plate (402), a cylinder (403) and a liquid outlet pipe (404); the cylinder (403) is fixedly connected to the slurry replenishing tank (3) through a fixing hole (307); a circular plate (402) is installed at one end of the cylinder (403); a piston core rod (401) is installed in the middle of the circular plate (402); a liquid outlet pipe (404) is installed at the lower end of the cylinder (403); and a plurality of groups of water inlet holes (405) are evenly distributed on one side of the cylinder (403) away from the circular plate (402) for slurry to pass through during sampling.

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