Curb concrete backrest forming device

By designing an automated curb concrete backrest forming device, the problem of disassembly and assembled forms in existing construction is solved, and an efficient and automated forming process is achieved, reducing labor intensity and improving construction efficiency.

CN222455767UActive Publication Date: 2025-02-11SHANDONG DONGTAI ENG CONSULTING CO LTD
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Patent Information

Application Number
CN202421215456.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The construction of existing curb concrete backrests requires disassembly and assembly of cast formwork, which has high labor intensity and low construction efficiency.

Method used

A curb concrete backrest forming device is designed, including a walking vehicle, a screw conveyor, a guide mechanism and a smear plate. Through an automated and adjustable design, automatic molding without disassembling and assembling the formwork is realized.

Benefits of technology

Automatic curb concrete backrest molding is realized, saving time and expenses, reducing labor intensity, improving construction efficiency, and preventing concrete separation through screw conveyors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a curb concrete backrest forming device, which belongs to the technical field of road construction forming equipment and comprises a walking vehicle, a screw conveyer fixed at the top of the walking vehicle, a feed hopper fixed at an inlet of the screw conveyer, a discharge hopper fixed at an outlet of the screw conveyer, and a side template mounted on the outer side of an output end of the screw conveyer. A guide mechanism moving along the top and the two sides of the curb is arranged at the bottom of the spiral conveyor, and a troweling plate is fixed to the top of one end of the side formwork. According to the utility model, the curb concrete backrest can be automatically formed, the side template does not need to be dismounted and mounted, the cost and the time are saved, the efficiency is improved, the labor intensity is reduced, and the concrete is conveyed through the screw conveyer to prevent concrete segregation.
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Description

Technical Field

[0001] The utility model relates to a curbstone concrete backrest forming device, belonging to the technical field of road construction forming equipment. Background Art

[0002] Before the construction of asphalt pavement, the curbstones must be installed first. After the curbstones are installed, concrete backrests or soil filling and compaction must be constructed. Before the relevant pre-embedded work in the median strip is completed, the soil cannot be backfilled, so a concrete backrest is needed to support it to prevent the curbstones from being squeezed out during the paving and compaction of the asphalt pavement. It is difficult to repair after squeezing out. First, it affects the overall linear shape of the curbstones. Second, repairing the trimming causes waste of resources and increased costs. Third, it causes the road width to exceed the allowable deviation of the specification. Therefore, it is necessary to construct a concrete backrest after the curbstones are installed. At present, when constructing the concrete backrest, most of them are to set a casting template on the outside of the curbstone, and then use a concrete truck to pour concrete between the outside of the curbstone and the template, and then smooth and dry it. However, this is more troublesome and requires disassembly and assembly of the casting template. It is labor-intensive and has low construction efficiency. Utility Model Content

[0003] The utility model provides a curbstone concrete backrest forming device, which solves the problems that the current curbstone concrete backrest construction is troublesome, requires disassembly and assembly of casting templates, has high labor intensity and low construction efficiency.

[0004] The utility model relates to a curbstone concrete backrest forming device, comprising a traveling vehicle, a screw conveyor fixed on the top of the traveling vehicle, a feed hopper fixed on the inlet of the screw conveyor, a discharge hopper fixed on the outlet of the screw conveyor, a side template installed on the outer side of the output end of the screw conveyor, a guide mechanism moving along the top and both sides of the curbstone is provided at the bottom of the screw conveyor, and a trowel plate is fixed on the top of one end of the side template.

[0005] As a preferred embodiment, the traveling vehicle is an automatic traveling vehicle, which can travel automatically and reduce labor intensity.

[0006] As a preferred embodiment, the guide mechanism includes a top guide wheel, an inner guide wheel and an outer guide wheel. The top guide wheel and the inner guide wheel are installed at the lower part of the screw conveyor, and the outer guide wheel is installed on the side formwork. It can guide the forming direction of the concrete backrest according to the curb and better support the curb.

[0007] As a preferred embodiment, the top guide wheel is rotatably installed with an adjustment bracket, the left and right sides of the adjustment bracket are provided with mounting holes, height adjustment screws are provided in the mounting holes, and height adjustment nuts are provided on the upper and lower height adjustment screws of the adjustment bracket. The height of the top guide wheel can be adjusted according to the height of the curb, which has better adaptability.

[0008] As a preferred embodiment, a fixing frame is fixed on the top of the height adjustment screw, the fixing frame is fixed on the bottom of the screw conveyor, the fixing frame is fixedly connected with two horizontal adjustment screws, a support plate is fixed on the right end of the horizontal adjustment screw, the support plate is fixed on the screw conveyor, a support plate is provided on the horizontal adjustment screw, horizontal adjustment nuts are provided on the horizontal adjustment screws on the left and right of the support plate, and the inner guide wheel is rotatably mounted on the inner side of the lower end of the support plate. The position of the inner guide wheel can be adjusted according to the width of the curbstone, and the adaptability is better.

[0009] As a preferred embodiment, a bracket plate is fixed at the discharge end of the screw conveyor, and the side formwork is detachably mounted on the bracket plate by fixing bolts. A mounting frame is fixed on the front side of the side formwork, and the outer guide wheel is rotatably mounted on the mounting frame. The side formwork is detachable and can be replaced as needed, and is suitable for forming concrete backrests of various widths.

[0010] As a preferred embodiment, the trowel plate includes a vertical section and a horizontal section, an inclined connecting section is provided between the vertical section and the horizontal section, an attached vibrator is fixed on the connecting section, and the horizontal section is located at the end away from the screw conveyor, thereby realizing a one-stop operation of spreading, vibrating and troweling, and forming in one time, which greatly improves work efficiency.

[0011] The utility model has the following beneficial effects:

[0012] The curbstone concrete backrest can be automatically formed without dismantling and installing the side formwork, saving costs and time, improving efficiency, reducing labor intensity, and transporting concrete through a screw conveyor to prevent concrete segregation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 2 It is a side view structural schematic diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0016] In the figure: 1. feed hopper, 2. screw conveyor, 3. inner guide wheel, 4. traveling vehicle, 5. curbstone, 6. attached vibrator, 7. trowel plate, 8. top guide wheel, 9. side formwork, 10. discharge hopper, 11. adjustment bracket, 12. height adjustment screw, 13. bracket plate, 14. fixing frame, 15. support plate, 16. horizontal adjustment nut, 17. horizontal adjustment screw, 18. support plate, 19. concrete backrest, 20. outer guide wheel, 21. mounting frame. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with embodiments.

[0018] Embodiment 1, as Figures 1 to 3 As shown, the utility model is a curbstone concrete backrest forming device, including a traveling vehicle 4, a screw conveyor 2 is fixed on the top of the traveling vehicle 4, a feed hopper 1 is fixed to the inlet of the screw conveyor 2, a discharge hopper 10 is fixed to the outlet of the screw conveyor 2, a side template 9 is installed on the outer side of the output end of the screw conveyor 2, a guiding mechanism moving along the top and both sides of the curbstone 5 is provided at the bottom of the screw conveyor 2, and a trowel plate 7 is fixed to the top of one end of the side template 9.

[0019] During operation, the forming device moves to the side of the curb 5, the guide mechanism guides along the curb 5, concrete is put into the feed hopper 1, and then the screw conveyor 2 transports the concrete to be discharged from the discharge hopper 10, and then the concrete falls between the side template 9 and the curb 5, and then as the traveling vehicle 4 moves, the trowel plate 7 can smooth the concrete to complete the forming of the concrete backrest 19.

[0020] Embodiment 2, based on embodiment 1, the vehicle 4 is an automatic vehicle, and the travel speed of the automatic vehicle is controlled at 2-4 m / min.

[0021] The guide mechanism includes a top guide wheel 8 , an inner guide wheel 3 and an outer guide wheel 20 . The top guide wheel 8 and the inner guide wheel 3 are installed at the lower part of the screw conveyor 2 , and the outer guide wheel 20 is installed on the side template 9 .

[0022] The top guide wheel 8 is rotatably mounted with an adjustment bracket 11, and mounting holes are provided on the left and right sides of the adjustment bracket 11. A height adjustment screw 12 is provided in the mounting hole, and a height adjustment nut is provided on the height adjustment screw 12 above and below the adjustment bracket 11. Before work, the position of the height adjustment nut on the height adjustment screw 12 can be adjusted according to the top position of the curb 5, thereby adjusting the position of the top guide wheel 8.

[0023] A fixing frame 14 is fixed to the top of the height adjustment screw 12, and the fixing frame 14 is fixed to the bottom of the screw conveyor 2. Two horizontal adjustment screws 17 are fixedly connected to the fixing frame 14. A support plate 18 is fixed to the right end of the horizontal adjustment screw 17, and the support plate 18 is fixed to the screw conveyor 2. A support plate 15 is provided on the horizontal adjustment screw 17, and a horizontal adjustment nut 16 is provided on the horizontal adjustment screw 17 on the left and right sides of the support plate 15. The inner guide wheel 3 is rotatably mounted on the inner side of the lower end of the support plate 15. Before work, the position of the horizontal adjustment nut 16 on the horizontal adjustment screw 17 can be adjusted according to the thickness of the curb 5, thereby adjusting the position of the inner guide wheel 3, which is suitable for curbs of various thicknesses.

[0024] A support plate 13 is fixed to the discharge end of the screw conveyor 2 , and the side template 9 is detachably mounted on the support plate 13 by fixing bolts. A mounting frame 21 is fixed to the front side of the side template 9 , and an outer guide wheel 20 is rotatably mounted on the mounting frame 21 .

[0025] The trowel plate 7 includes a vertical section and a horizontal section, an inclined connecting section is provided between the vertical section and the horizontal section, an attached vibrator 6 is fixed on the connecting section, and the horizontal section is at the end away from the screw conveyor 2. The power of the attached vibrator 6 is 0.75kw, and the vibration range is 20-25cm. Vibration is performed during troweling to make the concrete more compact.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

[0027] In the description of the present invention, the terms "inside", "outside", "longitudinal", "lateral", "upper", "lower", "top", "bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

Claims

1. A curbstone concrete backrest forming device, characterized in that: The invention comprises a traveling vehicle (4), a screw conveyor (2) is fixed on the top of the traveling vehicle (4), a feed hopper (1) is fixed on the inlet of the screw conveyor (2), a discharge hopper (10) is fixed on the outlet of the screw conveyor (2), a side template (9) is installed on the outer side of the output end of the screw conveyor (2), a guide mechanism is provided at the bottom of the screw conveyor (2) which moves along the top and both sides of the curb (5), and a trowel plate (7) is fixed on the top of one end of the side template (9).

2. The curbstone concrete backrest forming device according to claim 1, characterized in that: The traveling vehicle (4) is an automatic traveling vehicle.

3. The curbstone concrete backrest forming device according to claim 1, characterized in that: The guide mechanism comprises a top guide wheel (8), an inner guide wheel (3) and an outer guide wheel (20), wherein the top guide wheel (8) and the inner guide wheel (3) are installed at the lower part of the screw conveyor (2), and the outer guide wheel (20) is installed on the side template (9).

4. The curbstone concrete backrest forming device according to claim 3 is characterized in that: The top guide wheel (8) is rotatably mounted with an adjustment bracket (11), the left and right sides of the adjustment bracket (11) are provided with mounting holes, height adjustment screws (12) are arranged in the mounting holes, and height adjustment nuts are arranged on the upper and lower height adjustment screws (12) of the adjustment bracket (11).

5. The curbstone concrete backrest forming device according to claim 4, characterized in that: A fixing frame (14) is fixed on the top of the height adjustment screw rod (12), the fixing frame (14) is fixed on the bottom of the screw conveyor (2), two horizontal adjustment screw rods (17) are fixedly connected to the fixing frame (14), a support plate (18) is fixed on the right end of the horizontal adjustment screw rod (17), the support plate (18) is fixed on the screw conveyor (2), a support plate (15) is arranged on the horizontal adjustment screw rod (17), horizontal adjustment nuts (16) are arranged on the horizontal adjustment screw rods (17) on the left and right of the support plate (15), and an inner guide wheel (3) is rotatably mounted on the inner side of the lower end of the support plate (15).

6. The curbstone concrete backrest forming device according to claim 4, characterized in that: A support plate (13) is fixed to the discharge end of the screw conveyor (2), the side template (9) is detachably mounted on the support plate (13) by means of fixing bolts, a mounting frame (21) is fixed to the front side of the side template (9), and an outer guide wheel (20) is rotatably mounted on the mounting frame (21).

7. The curbstone concrete backrest forming device according to claim 1, characterized in that: The trowel plate (7) comprises a vertical section and a horizontal section. An inclined connecting section is provided between the vertical section and the horizontal section. An attached vibrator (6) is fixed on the connecting section. The horizontal section is located at an end away from the screw conveyor (2).