Turbocharger protection shell with high protection performance

By installing protective strip components and clamping components on the turbocharger housing, the problem that the external external of the existing turbocharger is not strongly protected, and effective buffer protection for internal parts and convenient replacement of curved strips is achieved. .

CN222457870UActive Publication Date: 2025-02-11JIANGSU ZHENGCHI ELECTROMECHANICAL
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Patent Information

Application Number
CN202421303038.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing turbochargers do not have a protective shell with strong protection on the outside, which can easily cause damage to internal parts when impacted outside.

Method used

A highly protective turbocharger protective shell is designed, and the installation and disassembly of the clamping assembly is achieved by installing protective strip components on the outside of the shell, including curved strips, rubber energy-absorbing layer and polyurethane foam energy-absorbing layer.

Benefits of technology

When impacted by external objects, the protective strip assembly can absorb impact force and protect internal parts; after the arc strip is broken, the polyurethane foam energy-absorbing layer absorbs impact force, reducing the impact of impact on the turbocharger; the clamping assembly is convenient for personnel to replace Arc strips, easy to operate.

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Abstract

The utility model relates to the technical field of turbochargers, and discloses a turbocharger protective shell with strong protective property, which comprises a supercharger main body, turbine shells are fixedly connected to two ends of the surface of the supercharger main body, at least one protective strip component is arranged on the surface of each turbine shell, and the protective strip components are arranged on the surfaces of the turbine shells. Mounting blocks are arranged at the two ends of the protective strip assembly, clamping assemblies are arranged in the mounting blocks, and each clamping assembly comprises a clamping groove, a groove, a spring, a clamping block, a connecting rod, a shifting strip, a sliding groove and a sliding block. According to the turbocharger protection shell with the high protection performance, by arranging the protection strip assembly, when the turbine shell is impacted by the outside, impact force can be absorbed, internal parts of a turbocharger are buffered and protected, when large impact is encountered, after the impact force breaks off an arc-shaped strip, the impact force finally acts on a polyurethane foam energy absorption layer, and therefore the protection performance of the turbocharger is improved. The polyurethane foam energy absorption layer absorbs impact force by means of large deformation of the material.
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Description

Technical Field

[0001] The utility model relates to the technical field of turbochargers, in particular to a turbocharger protective shell with strong protective performance. Background Art

[0002] A turbocharger is actually an air compressor that increases the intake volume by compressing air. It uses the inertial force of the exhaust gas discharged by the engine to drive the turbine in the turbine chamber, and the turbine drives the coaxial impeller, which presses the air sent from the air filter pipe to enter the cylinder with pressure. When the engine speed increases, the exhaust gas discharge speed and the turbine speed also increase synchronously, and the impeller compresses more air into the cylinder. The increase in air pressure and density can burn more fuel. By increasing the amount of fuel and adjusting the engine speed accordingly, the engine output power can be increased.

[0003] According to the application number 202023182065.2, a reinforced turbocharger housing is disclosed, including a turbine housing, characterized in that a turbine rotor mounting opening is opened in the center of the turbine housing, a protective ring frame is fixedly installed on the outer ring of the turbine rotor mounting opening, and the protective ring frame is a circular ring-shaped frame protruding outside the turbine rotor mounting opening. Through the above method, the utility model can reinforce multiple important parts of the turbine housing, the outer shell contour of the overall turbine housing is reinforced with reinforcing ribs, the outside of the exhaust port is reinforced with a protective sleeve, and the outer ring of the turbine rotor mounting opening is protruded with a protective ring frame for protection.

[0004] The following problems still exist in actual use:

[0005] Currently, most turbochargers do not have a strong protective shell on the outside. When the turbocharger is in use, it may be hit by external foreign objects due to the working environment. When it is hit by external impact, the shell cannot buffer and protect the internal parts. The force caused by the impact will be directly transmitted to the internal parts of the shell, which is easy to cause damage to the internal parts of the shell. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a highly protective turbocharger protective housing, which has the advantage of installing a protective strip assembly on the outside of the housing to provide a buffering effect when hit by foreign objects, thereby protecting the internal parts of the turbocharger and facilitating the installation and disassembly of the protective strip assembly, thereby solving the problems raised in the background technology.

[0007] The utility model provides the following technical solution: a protective casing of a turbocharger with strong protectiveness, comprising a turbocharger body, both ends of the surface of the turbocharger body are fixedly connected with a turbine casing, at least one protective strip assembly is arranged on the surface of the turbine casing, both ends of the protective strip assembly are arranged with mounting blocks, and a clamping assembly is arranged inside the mounting block;

[0008] The card-connecting assembly includes a card slot, a groove, a spring, a card-connecting block, a connecting rod, a toggle bar, a slide groove, and a slider. The card slot is arranged inside the mounting block, a groove is arranged on an inner wall of one side of the card slot, springs are arranged at both ends of the inner part of the groove, a card-connecting block is arranged at one end of the spring, a connecting rod is arranged on one side of the card-connecting block, a toggle bar is arranged at one end of the connecting rod, slide grooves are arranged on the inner walls of both sides of the groove, and sliders are arranged on both sides of the card-connecting block.

[0009] Preferably, the protective strip assembly includes an arc strip, a rubber energy absorption layer, a polyurethane foam energy absorption layer, and a snap-in groove. At least one arc strip is installed on the surface of the turbine housing. The outer wall of the arc strip is fixedly connected to the rubber energy absorption layer, the inner wall of the arc strip is fixedly connected to the polyurethane foam energy absorption layer, and snap-in grooves are provided on both side surfaces of the arc strip.

[0010] Preferably, the slot is provided on the upper surface of the mounting block, the groove is provided on an inner wall on one side of the slot, one end of the spring is fixedly connected to an inner wall on one side of the groove, the clamping block is fixedly connected to the other end of the spring, the connecting rod is fixedly connected to one side of the clamping block, the toggle bar is fixedly connected to one end of the connecting rod, the slide groove is provided on the inner wall of the groove, the slider is fixedly connected to both sides of the clamping block, and is located inside the slide groove.

[0011] Preferably, one side of the clamping block is an arc surface, and the size is consistent with that of the clamping slot.

[0012] Preferably, the arc strip is in an inverted U shape, and the ends of the arc strip are consistent with the size of the slot.

[0013] Preferably, both ends of the supercharger body are fixedly connected with air inlets and outlets, the inner walls of the air inlets and outlets are fixedly connected with sound-absorbing cotton, the inner wall of one end of the air inlet and outlet is fixedly connected with a mounting ring, and the inside of the mounting ring is fixedly connected with a grille.

[0014] Preferably, one end of the turbine housing is fixedly connected with an exhaust port.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The highly protective turbocharger protective housing is provided with a protective strip assembly, which can absorb the impact force when the turbine housing is impacted by the outside world, and provide buffering protection for the internal parts of the turbocharger. When encountering a large impact, the impact force breaks the arc strip and finally acts on the polyurethane foam energy-absorbing layer. The polyurethane foam energy-absorbing layer relies on the large deformation of the material itself to absorb the impact force, block the shock wave with extremely strong destructive effect, and effectively reduce the impact on the turbocharger.

[0017] 2. The highly protective turbocharger protective housing is provided with a snap-on assembly, which can be used to install and remove the protective strip assembly by snap-on means. After the arc strip is broken, it is convenient for personnel to replace it. Only the toggle bar is pulled outward to drive the snap-on block to move through the connecting rod, so that the distance between the snap-on block and the snap-on groove is increased, and the snap-on relationship is disconnected to disassemble the arc strip. The operation is simple and easy to understand, and no professional tools are required. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the overall structure of a turbocharger protective housing with strong protectiveness provided by the utility model;

[0019] Figure 2 A schematic diagram of the side structure of a turbocharger protective housing with strong protectiveness provided by the utility model;

[0020] Figure 3 A schematic diagram of the structure of a protective strip assembly of a turbocharger protective housing with strong protectiveness provided by the utility model;

[0021] Figure 4 A schematic diagram of the internal structure of a mounting block of a turbocharger protective housing with strong protectiveness provided by the utility model;

[0022] Figure 5 A schematic diagram of the internal structure of an air inlet and outlet of a turbocharger protective shell with strong protectiveness provided by the utility model.

[0023] In the figure: 1. Supercharger body; 2. Turbine housing; 3. Protection strip assembly; 301. Arc strip; 302. Rubber energy absorbing layer; 303. Polyurethane foam energy absorbing layer; 304. Snap-in groove; 4. Mounting block; 5. Snap-in assembly; 501. Slot; 502. Groove; 503. Spring; 504. Snap-in block; 505. Connecting rod; 506. Toggle strip; 507. Slide groove; 508. Slider; 6. Air inlet and outlet; 7. Sound-absorbing cotton; 8. Mounting ring; 9. Grille; 10. Exhaust port. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 3 A protective casing of a turbocharger with strong protectiveness comprises a turbocharger body 1, both ends of the surface of the turbocharger body 1 are fixedly connected with a turbine casing 2, at least one protective strip assembly 3 is arranged on the surface of the turbine casing 2, the protective strip assembly 3 comprises an arc strip 301, a rubber energy absorbing layer 302, a polyurethane foam energy absorbing layer 303, and a clamping groove 304, at least one arc strip 301 is installed on the surface of the turbine casing 2, the arc strip 301 is in an inverted U shape, the outer wall of the arc strip 301 is fixedly connected with a rubber energy absorbing layer 302, the inner wall of the arc strip 301 is fixedly connected with a polyurethane foam energy absorbing layer 303, and the surfaces of both sides of the arc strip 301 are provided with clamping grooves 304;

[0026] By providing the protection strip assembly 3, when the turbine housing 2 is impacted by the outside, the rubber energy-absorbing layer 302 absorbs the impact force, thereby achieving a buffering effect. When encountering a larger impact, the impact force breaks the arc strip 301 and finally acts on the polyurethane foam energy-absorbing layer 303. The polyurethane foam energy-absorbing layer 303 relies on the larger deformation of the material itself to absorb the impact force, thereby achieving a double buffering effect.

[0027] See also Figure 1 and Figure 4 , both ends of the protection strip assembly 3 are provided with mounting blocks 4, and a clamping assembly 5 is provided inside the mounting block 4. The clamping assembly 5 includes a clamping groove 501, a groove 502, a spring 503, a clamping block 504, a connecting rod 505, a toggle bar 506, a slide groove 507, and a slider 508. The clamping groove 501 is provided inside the mounting block 4, and a groove 502 is provided on one inner wall of the clamping groove 501. Both ends of the groove 502 are provided with a spring 503, and a clamping block 504 is provided at one end of the spring 503. A connecting rod 505 is provided on one side of the clamping block 504, and a toggle bar 506 is provided at one end of the connecting rod 505. Slide grooves 507 are provided on both inner walls of the groove 502, and sliders 508 are provided on both sides of the clamping block 504.

[0028] By providing the snap-fit ​​assembly 5 , the protection strip assembly 3 can be installed and removed by snap-fitting, so that personnel can conveniently replace the arc strip 301 after it is broken.

[0029] See also Figure 4, the card slot 501 is provided on the upper surface of the mounting block 4, the groove 502 is provided on the inner wall of one side of the card slot 501, one end of the spring 503 is fixedly connected to the inner wall of one side of the groove 502, the clamping block 504 is fixedly connected to the other end of the spring 503, the connecting rod 505 is fixedly connected to one side of the clamping block 504, the toggle bar 506 is fixedly connected to one end of the connecting rod 505, the slide groove 507 is provided on the inner wall of the groove 502, the slider 508 is fixedly connected to both sides of the clamping block 504, and is located inside the slide groove 507, one side of the clamping block 504 is an arc surface, and the size is consistent with the clamping groove 304;

[0030] After the arc strip 301 is broken, the toggle strip 506 is pulled outward to drive the clamping block 504 to move through the connecting rod 505, thereby increasing the distance between the clamping block 504 and the clamping groove 304, and disconnecting the clamping relationship, so that the arc strip 301 can be disassembled. The operation is simple and easy to understand.

[0031] See also Figure 1 and Figure 5 Both ends of the supercharger body 1 are fixedly connected with air inlet and outlet 6, the inner wall of the air inlet and outlet 6 is fixedly connected with sound-absorbing cotton 7, the inner wall of one end of the air inlet and outlet 6 is fixedly connected with a mounting ring 8, the inside of the mounting ring 8 is fixedly connected with a grille 9, and one end of the turbine housing 2 is fixedly connected with an exhaust port 10;

[0032] The sound-absorbing cotton 7 and the grille 9 can absorb the noise generated when the turbocharger is working, thereby reducing noise pollution.

[0033] In the utility model, the working principle of the device is as follows:

[0034] When in use, the protection strip assembly 3 is installed on the surface of the turbine housing 2. When the turbine housing 2 is impacted by the outside, the impact force first contacts the rubber energy-absorbing layer 302 to absorb the impact force, and then acts on the arc strip 301, and the arc strip 301 disperses the impact force, so as to buffer and protect the internal parts of the turbocharger. When encountering a larger impact, the impact force breaks the arc strip 301 and finally acts on the polyurethane foam energy-absorbing layer 303. The polyurethane foam energy-absorbing layer 303 absorbs the impact force by relying on the larger deformation of the material itself, blocks the shock wave with extremely strong destructive effect, effectively reduces the impact on the turbocharger, and protects the internal parts of the turbocharger.

[0035] When installing the protection strip assembly 3, the arc strip 301 is sleeved on the surface of the turbine housing 2, and the bottom end of the arc strip 301 is inserted into the card slot 501, so that the bottom end of the arc strip 301 squeezes the card block 504. Since one side of the card block 504 is arc-shaped, it is forced to retract into the card slot 501, and the spring 503 is compressed at the same time. As the bottom end of the arc strip 301 continues to be inserted, the card block 504 and the card slot 304 are located at the same horizontal line. At this time, the groove 502 is reset due to the action of the force, driving the card block 504 to move into the card slot. Once the snap connection is completed inside the connecting groove 304, the arc strip 301 can be installed and fixed. On the contrary, when the arc strip 301 is broken by a large impact and the protective strip assembly 3 needs to be disassembled, it is only necessary to pull the toggle bar 506 outward to drive the snap block 504 to move through the connecting rod 505, so that the distance between the snap block 504 and the snap groove 304 is increased, and the snap connection relationship is disconnected, and the arc strip 301 can be disassembled. When the snap block 504 moves, it can drive the slider 508 to slide in the slide groove 507, making its movement more stable.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A protective casing for a turbocharger having strong protective properties, comprising a turbocharger body (1), characterized in that: The turbine housing (2) is fixedly connected to both ends of the surface of the supercharger body (1), at least one protective strip assembly (3) is provided on the surface of the turbine housing (2), mounting blocks (4) are provided at both ends of the protective strip assembly (3), and a clamping assembly (5) is provided inside the mounting block (4); The clamping assembly (5) comprises a clamping slot (501), a groove (502), a spring (503), a clamping block (504), a connecting rod (505), a toggle bar (506), a slide groove (507), and a slider (508); the clamping slot (501) is arranged inside the mounting block (4); an inner wall on one side of the clamping slot (501) is provided with a groove (502); springs (503) are arranged at both ends of the inner wall of the groove (502); a clamping block (504) is arranged at one end of the spring (503); a connecting rod (505) is arranged at one side of the clamping block (504); a toggle bar (506) is arranged at one end of the connecting rod (505); slide grooves (507) are arranged on both inner walls of the groove (502); and sliders (508) are arranged on both sides of the clamping block (504).

2. A highly protective turbocharger protective housing according to claim 1, characterized in that: The protection strip assembly (3) comprises an arc strip (301), a rubber energy absorption layer (302), a polyurethane foam energy absorption layer (303), and a snap-in groove (304); at least one arc strip (301) is installed on the surface of the turbine housing (2); the outer wall of the arc strip (301) is fixedly connected to the rubber energy absorption layer (302); the inner wall of the arc strip (301) is fixedly connected to the polyurethane foam energy absorption layer (303); and snap-in grooves (304) are provided on both side surfaces of the arc strip (301).

3. The protective casing of a turbocharger with strong protectiveness according to claim 1, characterized in that: The card slot (501) is provided on the upper surface of the mounting block (4); the groove (502) is provided on the inner wall of one side of the card slot (501); one end of the spring (503) is fixedly connected to the inner wall of one side of the groove (502); the clamping block (504) is fixedly connected to the other end of the spring (503); the connecting rod (505) is fixedly connected to one side of the clamping block (504); the toggle bar (506) is fixedly connected to one end of the connecting rod (505); the slide groove (507) is provided on the inner wall of the groove (502); the slider (508) is fixedly connected to both sides of the clamping block (504) and is located inside the slide groove (507).

4. The protective casing of a turbocharger with strong protectiveness according to claim 1, characterized in that: One side of the clamping block (504) is a curved surface, and matches the size of the clamping slot (304).

5. The protective casing of a turbocharger with strong protectiveness according to claim 2, characterized in that: The arc strip (301) is in an inverted U-shape, and the ends of both ends of the arc strip (301) match the size of the slot (501).

6. The protective casing of a turbocharger with strong protectiveness according to claim 1, characterized in that: Both ends of the supercharger body (1) are fixedly connected to an air inlet and outlet (6), the inner wall of the air inlet and outlet (6) is fixedly connected to a sound-absorbing cotton (7), the inner wall of one end of the air inlet and outlet (6) is fixedly connected to a mounting ring (8), and the interior of the mounting ring (8) is fixedly connected to a grille (9).

7. The protective casing of a turbocharger with strong protectiveness according to claim 1, characterized in that: One end of the turbine housing (2) is fixedly connected to an exhaust port (10).

Citation Information

Patent Citations

  • Reinforced turbocharger shell

    CN214698486U