PCU assembly support with damping function
By designing a PCU assembly bracket containing a spring and a damping oil cylinder, the problem of lack of shock absorption during bumps in the existing bracket is solved, and effective shock absorption of the PCU assembly and stability improvement of the wiring connection is achieved.
Patent Information
- Application Number
- CN202421115388.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing PCU assembly bracket lacks effective shock absorption when bumped, resulting in severe wear and tear between the PCU assembly and the bracket and insufficient firmness of the wire connection.
A PCU assembly bracket including a bracket assembly base, a top plate, a spring, a mounting bracket, a pressure plate and an oil cylinder is designed. Through the elastic support of multiple springs and the damping effect of the oil cylinder, it buffers the impact force and reduces wear.
It effectively reduces the loss of PCU assembly during use, improves the stability of wire connection, and extends the service life of PCU assembly and bracket.
Smart Images

Figure CN222458222U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCU assembly brackets, in particular to a PCU assembly bracket with a shock absorbing function. Background Art
[0002] The PCU assembly is a power control unit, which is a combination component or module of a power controller that integrates regulation, monitoring and protection functions. The PCU assembly is usually used in electric vehicles or hybrid vehicles to manage and control the energy flow between the battery system and the electric drive system.
[0003] The PCU assembly is installed through a bracket, but the existing bracket can only fix the PCU assembly. When it is bumped, it has no effective shock-absorbing effect, resulting in serious wear of the PCU assembly and the bracket. The connection wires are not firm enough due to bumps during long-term use. Therefore, we propose a PCU assembly bracket with shock-absorbing function to solve the existing problem. Utility Model Content
[0004] The purpose of the utility model is to provide a PCU assembly bracket with a shock absorbing function in view of the problems existing in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PCU assembly bracket with shock absorption function, comprising a bracket assembly base, a top plate, a spring, a mounting bracket, a pressure plate and an oil cylinder, the outer walls on both sides of the bracket assembly base are provided with mounting brackets, the upper end of the mounting bracket is provided with equidistantly distributed springs, an oil cylinder is provided inside the spring, a sealing ring is embedded and installed inside the oil cylinder, a plug rod is slidably installed inside the sealing ring, a piston slidably installed inside the oil cylinder is provided on the upper end of the plug rod, support strip 1 and support strip 2 are respectively provided on the inner walls on both sides of the bracket assembly base, a top plate is provided on the upper end of the bracket assembly base, a pressure plate is provided below the top plate, rubber strips are provided at the lower end of the pressure plate, and compression springs are provided at the four corners of the upper end of the pressure plate.
[0006] Preferably, both ends of the piston are provided with relatively distributed one-way valves, and the one-way valves have opposite flow directions. When the piston squeezes the hydraulic oil on the inner wall of the oil cylinder, the hydraulic oil flows into the opposite spatial axis through the one-way valve. The two relatively distributed one-way valves ensure that the two-way squeezing force can ensure the passage of the hydraulic oil.
[0007] Preferably, the upper end of the oil cylinder is provided with a side plate connected to the outer wall of one side of the bracket assembly base, the upper end of the spring is connected to the side plate, and the lower end of the plug rod is connected to the lower end of the mounting bracket. The side plate supports the spring and the upper end of the oil cylinder, and the lower end of the guide rod is supported by the mounting bracket.
[0008] Preferably, a hinge is provided on one side of the upper end of the top plate, and one end of the hinge is connected to one side of the upper end of the first support bar. The top plate is rotatably supported at the upper end of the second support bar through the hinge.
[0009] Preferably, the support bar 2 and one side of the top plate are provided with mounting grooves. The mounting grooves are used for inserting bolts, and after the inserted bolts are fixed by nuts, one end of the bolts is fixed to the top plate located at the upper end of the support bar 1.
[0010] Preferably, the top plate and the pressure plate are provided with wiring holes distributed in a rectangular array, and the wiring holes ensure the passage of the PCU assembly connection wires.
[0011] Preferably, the upper end of the compression spring is connected to the top plate, and the four corners of the upper end of the top plate are provided with guide rods that are slidably plugged into the spring. The four corners of the upper end of the top plate are provided with through holes, and the guide rods are slidably plugged into the through holes. The installation line reserved during installation has a reserved movement stroke when pulling to avoid directly pulling the wiring and the power connection end of the PCU assembly. The rubber strip is in flexible contact with the upper end of the PCU assembly and flexibly presses the wiring. When the compression spring moves longitudinally, the upper end of the guide rod slides longitudinally inside the top plate to be guided by the guide rod.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The mounting bracket of the utility model is elastically supported by multiple springs between the bracket assembly base to buffer the impact force, and a damping oil cylinder is arranged inside the spring to apply a damping force to the spring shaking force. When the PCU assembly inside the bracket assembly base is bumpy during use, the shock absorption protection is performed on the PCU assembly, which reduces the loss of the PCU assembly during use;
[0014] 2. At the same time, the upper end of the PCU assembly is elastically pressed by an elastically supported pressure plate to protect the upper end of the PCU assembly, and the wiring connected to the PCU assembly is pressed and held firmly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a top view of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0017] Figure 3 This is a schematic diagram of the main cross-sectional three-dimensional structure of the top plate of the utility model;
[0018] Figure 4 It is a schematic diagram of the main cross-sectional three-dimensional structure of the oil cylinder of the utility model.
[0019] Figure numerals: 1. bracket assembly base; 2. top plate; 3. support bar 1; 4. side plate; 5. mounting groove; 6. hinge; 7. support bar 2; 8. spring; 9. mounting bracket; 10. pressure plate; 11. oil cylinder; 12. wiring hole; 13. rubber strip; 14. guide rod; 15. compression spring; 16. through hole; 17. plug rod; 18. sealing ring; 19. piston; 20. one-way valve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-Figure 4 As shown, the utility model proposes a PCU assembly bracket with shock absorption function, including a bracket assembly base 1, a top plate 2, a spring 8, a mounting bracket 9, a pressure plate 10 and an oil cylinder 11, the outer walls of both sides of the bracket assembly base 1 are provided with mounting brackets 9, the upper end of the mounting bracket 9 is provided with springs 8 distributed equidistantly, an oil cylinder 11 is provided inside the spring 8, a sealing ring 18 is embedded and installed inside the oil cylinder 11, a plug rod 17 is slidably installed inside the sealing ring 18, a piston 19 slidably installed inside the oil cylinder 11 is provided at the upper end of the plug rod 17, and a piston 19 slidably installed inside the oil cylinder 11 is provided at the upper end of the plug rod 17, both ends of the piston 19 are provided with relatively distributed one-way valves 20, and the flow direction of the one-way valve 20 is opposite, the upper end of the oil cylinder 11 is provided with a side plate 4 connected to the outer wall of one side of the bracket assembly base 1, the upper end of the spring 8 is connected to the side plate 4, and the lower end of the plug rod 17 is connected to the lower end of the mounting bracket 9.
[0022] Based on the implementation steps of Example 1: the PCU assembly is installed inside the bracket assembly base 1, and the mounting bracket 9 is fixed at the equipment installation location. During use, the vehicle is bumpy, which impacts the spring 8. The spring 8 is forced to shrink, and the oil cylinder 11 is forced to squeeze the piston 19. One of the two one-way valves 20 inside the inner wall of the oil cylinder 11 is opened, and resistance is applied to the hydraulic oil passing through the inside of the oil cylinder 11. The resistance buffers the impact force of the oil cylinder 11 and has the effect of damping the spring 8. When the PCU assembly is in use, it has the effect of shock absorbing and protecting the PCU assembly, reducing the wear of the PCU assembly and the bracket assembly base 1 during use.
[0023] like Figure 1-Figure 4As shown, compared with the first embodiment, the PCU assembly bracket with shock absorption function proposed by the utility model further includes: support strips 1 3 and support strips 2 7 are respectively arranged on the inner walls of both sides of the bracket assembly base 1, a top plate 2 is arranged on the upper end of the bracket assembly base 1, a pressure plate 10 is arranged below the top plate 2, a hinge 6 is arranged on one side of the upper end of the top plate 2, one end of the hinge 6 is connected to one side of the upper end of the support strip 1 3, a mounting groove 5 is provided inside the support strip 2 7 and one side of the top plate 2, an equidistantly distributed rubber strip 13 is provided at the lower end of the pressure plate 10, wiring holes 12 distributed in a rectangular array are provided inside the top plate 2 and the pressure plate 10, compression springs 15 are provided at the four corners of the upper end of the pressure plate 10, the upper ends of the compression springs 15 are connected to the top plate 2, guide rods 14 slidably inserted in the springs 8 are provided at the four corners of the upper end of the top plate 2, through holes 16 are provided at the four corners of the upper end of the top plate 2, and the guide rods 14 are slidably inserted in the through holes 16.
[0024] In this embodiment, after the PCU assembly is installed, the wiring passes through the wiring hole 12, and then the top plate 2 is rotated and closed on the support bar 3 through the hinge 6, and the bolt fixing part is inserted and installed in the installation groove 5 to fix the top plate 2. The rubber strip 13 contacts the upper end of the PCU assembly, and the upper end of the pressure plate 10 is elastically pressed by the compression spring 15, which protects the wiring terminal at the upper end of the PCU assembly, reduces the impact force on the wear of the wiring, and stabilizes the electrical terminal of the PCU assembly connection line.
[0025] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A PCU assembly bracket with a shock absorbing function, comprising a bracket assembly base (1), a top plate (2), a spring (8), a mounting bracket (9), a pressure plate (10) and an oil cylinder (11), characterized in that: The outer walls of both sides of the support assembly base (1) are provided with mounting brackets (9), and the upper end of the mounting bracket (9) is provided with springs (8) distributed at equal intervals. An oil cylinder (11) is provided inside the spring (8), and a sealing ring (18) is embedded and installed inside the oil cylinder (11). A plug rod (17) is slidably installed inside the sealing ring (18), and a piston (19) slidably installed inside the oil cylinder (11) is provided at the upper end of the plug rod (17). Support strip 1 (3) and support strip 2 (7) are respectively provided on the inner walls of both sides of the support assembly base (1), and a top plate (2) is provided at the upper end of the support assembly base (1), and a pressure plate (10) is provided below the top plate (2). The lower end of the pressure plate (10) is provided with rubber strips (13) distributed at equal intervals, and compression springs (15) are provided at the four corners of the upper end of the pressure plate (10).
2. The PCU assembly bracket with shock absorption function according to claim 1, characterized in that: One-way valves (20) are arranged inside both ends of the piston (19) and are distributed relatively to each other. The one-way valves (20) have opposite flow directions.
3. The PCU assembly bracket with shock absorption function according to claim 1, characterized in that: The upper end of the oil cylinder (11) is provided with a side plate (4) connected to the outer wall of one side of the bracket assembly base (1), the upper end of the spring (8) is connected to the side plate (4), and the lower end of the plug rod (17) is connected to the lower end of the mounting bracket (9).
4. The PCU assembly bracket with shock absorption function according to claim 1, characterized in that: A hinge (6) is provided on one side of the upper end of the top plate (2), and one end of the hinge (6) is connected to one side of the upper end of the support bar (3).
5. The PCU assembly bracket with shock absorption function according to claim 1, characterized in that: The second support bar (7) and one side of the top plate (2) are both provided with mounting grooves (5).
6. The PCU assembly bracket with shock absorption function according to claim 1, characterized in that: The top plate (2) and the pressing plate (10) are both provided with wiring holes (12) distributed in a rectangular array.
7. The PCU assembly bracket with shock absorption function according to claim 1, characterized in that: The upper end of the compression spring (15) is connected to the top plate (2), and guide rods (14) are provided at the four corners of the upper end of the top plate (2) and are slidably inserted into the spring (8). Through holes (16) are provided at the four corners of the upper end of the top plate (2), and the guide rods (14) are slidably inserted into the through holes (16).