Storage battery electrolyte leakage detection tool

By designing an AGM battery electrolyte leakage detection tool including inclined plate, rotating rod, support rod and barrier rod, the problem of easy blockage of drilling in the prior art is solved, and the effective discharge of free acid and detection results are achieved. accuracy.

CN222459036UActive Publication Date: 2025-02-11TIANNENG GRP HENAN ENERGY TECH
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Patent Information

Application Number
CN202421084009.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing AGM battery electrolyte leak detection tool is easily blocked when drilling holes on each single grid on the long side of the battery, resulting in the inability to effectively discharge free acid, affecting the accuracy of the detection results.

Method used

A battery electrolyte leakage detection tool for including inclined plates, rotating rods, support rods and barrier rods is designed to block the upper end of the battery through the barrier rods to prevent the drilling holes from being blocked, and the inclination of the inclined plates is adjusted through the angle adjustment component. Angle, adapt to different specifications of batteries.

Benefits of technology

It effectively avoids the drilling holes on each single side of the battery from the long side to be blocked, ensures that free acid can be discharged effectively, improves the accuracy of the detection results, and is suitable for batteries of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of storage battery detection, in particular to a storage battery electrolyte leakage detection tool. Comprising a bottom plate, one end of the bottom plate is elastically and rotationally connected with an inclined plate, an angle adjusting assembly is arranged between the inclined plate and the bottom plate, a rotating rod is fixed to the upper end of the inclined plate, the upper end of the rotating rod is rotationally connected with a supporting rod, and the end, away from the rotating rod, of the supporting rod is rotationally connected with a blocking rod. A lower plate is fixed to the lower end of the bottom plate, a clamping groove is formed in the lower plate, and the acid box is located in the clamping groove and located below the storage battery part on the outer side of the inclined plate. According to the utility model, the upper part of the storage battery part on the outer side of the inclined plate is blocked by using the stop lever, so that drill holes of each single cell edge on one side of the long edge of the storage battery can be prevented from being blocked, and if free acid exists in the storage battery, the free acid can be effectively discharged from the inside of the storage battery, and the accuracy of a detection result can be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery detection, in particular to a battery electrolyte leakage detection tool. Background Art

[0002] The electrolyte of lead-acid batteries is dilute sulfuric acid prepared by mixing chemically pure sulfuric acid and deionized water in a certain proportion. When the electrolyte in the battery is insufficient, the negative plate is directly in contact with the air, causing oxidation of the plate, further generating irreversible sulfate and reducing the service life. At the same time, when there is too much electrolyte inside the battery, under the actual working conditions of the car (such as vibration, tilt, instantaneous high current charging, etc.), the electrolyte will leak from the exhaust hole and corrode the car body and other equipment. For this reason, all automobile OEMs require the completion of certification tests related to electrolyte leakage for lead-acid batteries, especially AGM type batteries.

[0003] AGM lead-acid batteries mainly use oxygen recombination to achieve maintenance-freeness. The main design feature is to strictly control the internal saturation of the battery within the range of 93% to 97%. Within this range, the electrolyte is completely adsorbed on the AGM separator, and there is no flowing electrolyte, so there is no risk of leakage.

[0004] However, since the performance of this type of battery is closely related to the amount of electrolyte, as automobile OEMs have higher requirements for battery performance, each battery manufacturer wants to increase the amount of electrolyte inside the battery, which can easily cause the battery to leak during actual use. For this reason, when each OEM actually conducts an electrolyte leakage test on AGM batteries, it is required to drill holes on each single grid side of the long side of the battery to determine whether there is free acid inside the battery. If free acid exists, it is considered that there is a risk of electrolyte leakage and it is directly identified as an unqualified product.

[0005] The patent document with application number CN202020361744.7 and titled "A tool for detecting electrolyte leakage of an AGM battery" discloses an AGM battery electrolyte leakage detection tool that can collect free acid in the battery body, can realize the function of tilting and standing the battery at a predetermined angle and identifying the acid leakage. The tilt angle of the AGM battery to be tested is controlled to be 5°C to 70°C by sliding the support rod on the upper floor. The platform and the support plate form an inclined frame to realize the tilted and stationary state of the AGM battery to be tested. The acid box is placed on the underground floor, below the protective baffle. The acid box is inclined inside to facilitate the collection of overflowing free acid.

[0006] After the battery is placed on the support plate, a protective baffle is set to block the battery in order to stabilize the battery on the support plate. When testing the battery, it is necessary to drill holes on each single grid side of the long side of the battery. When drilling, it is necessary to pay attention to staggering the position of the protective baffle. If the holes on each single grid side of the long side of the battery correspond to the protective baffle, the protective baffle will easily block the holes on each single grid side of the long side of the battery, resulting in inaccurate test results. When free acid is discharged from the inside of the battery, it will adhere to the outside of the battery plastic shell. After the test is completed, it is inconvenient to wipe the acid attached to the battery plastic shell due to the obstruction of the protective baffle. Utility Model Content

[0007] The technical problem to be solved by the utility model is to provide a battery electrolyte leakage detection tool which can prevent the drill holes of each single grid side on one side of the long side of the battery from being blocked and ensure that the free acid can be effectively discharged from the inside of the battery if there is free acid in the battery.

[0008] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0009] A battery electrolyte leakage detection tool comprises a bottom plate, one end of the bottom plate is elastically rotatably connected to an inclined plate, an angle adjustment component is arranged between the inclined plate and the bottom plate, a rotating rod is fixed to the upper end of the inclined plate, the rotating rod is perpendicular to the inclined plate, the upper end of the rotating rod is rotatably connected to a support rod, the support rod is perpendicular to the rotating rod, an end of the support rod away from the rotating rod is rotatably connected to a baffle rod, the baffle rod is perpendicular to the support rod, the battery is located on the inclined plate, the baffle rod blocks the upper end of the battery, the battery part is located outside the inclined plate, a lower plate is fixed to the lower end of the bottom plate, a slot is opened on the lower plate, an acid box is located in the slot, and the acid box is located below the battery part outside the inclined plate.

[0010] Specifically, an ear plate is fixed at the lower end of the inclined plate, and the ear plate is rotatably connected to the bottom plate through a pin shaft, a torsion spring is sleeved on the pin shaft, one end of the torsion spring is fixedly connected to the bottom plate, and the other end of the torsion spring is fixedly connected to the ear plate.

[0011] Specifically, a fixed plate is fixed to the upper end of the base plate, a screw is threadedly connected to the fixed plate, the axial direction of the screw is perpendicular to the axial direction of the pin shaft, a wedge block is arranged between the inclined plate and the base plate, the lower end of the wedge block is in sliding contact with the upper end of the base plate, the upper end of the wedge block is in sliding contact with the lower end of the inclined plate, and the screw is rotatably connected to the wedge block.

[0012] Specifically, a plurality of legs are fixed to the lower end of the bottom plate.

[0013] Specifically, the lower plate is fixedly connected to the supporting leg on one side thereof, and the lower end of the lower plate is flush with the lower end of the supporting leg.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model uses a blocking rod to block the upper part of the battery part outside the inclined plate, which can prevent the drilled holes of each single grid side on the long side of the battery from being blocked. If there is free acid in the battery, it is ensured that the free acid can be effectively discharged from the inside of the battery, which can ensure the accuracy of the detection result.

[0016] 2. The angle adjustment component can be used to adjust the inclination angle of the inclined plate and then adjust the inclination angle of the battery, which can adapt to different detection requirements.

[0017] 3. The batteries on the inclined plate are blocked by the cooperation of the rotating rod, the supporting rod and the blocking rod on the inclined plate, which can be suitable for batteries of different specifications.

[0018] 4. By setting the lower plate, the lower end of the lower plate is flush with the lower end of the leg, which can improve the stability of the detection tooling during operation.

[0019] 5. After the test is completed, since the left end of the battery protrudes out from the left side of the support inclined plate, it is convenient to wipe the acid attached to the battery plastic shell. Avoid the acid from contacting the transfer equipment when transferring the battery and causing corrosion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the utility model.

[0021] Figure 2 It is a top view of the utility model.

[0022] Figure 3 It is a front view of the utility model.

[0023] The names of the parts in the attached drawings are:

[0024] 1 Bottom plate

[0025] 2 Inclined Plate

[0026] 3 Wedge

[0027] 4 Fixing plate

[0028] 5 Screw

[0029] 6 Rotating rod

[0030] 7 Support rods

[0031] 8. Gear lever

[0032] 9. Battery

[0033] 10 Lower plate

[0034] 11 Acid Box

[0035] 12 Ear Plate

[0036] 13 Pin

[0037] 14 Legs. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0039] Example 1: Reference Figure 1-Figure 3 As shown, a battery 9 electrolyte leakage detection tool comprises a bottom plate 1, one end of which is elastically rotatably connected to an inclined plate 2. Specifically, an ear plate 12 is fixed to the lower end of the inclined plate 2, and the ear plate 12 is rotatably connected to the bottom plate 1 through a pin 13, and a torsion spring is sleeved on the pin 13, one end of the torsion spring is fixedly connected to the bottom plate 1, and the other end of the torsion spring is fixedly connected to the ear plate 12.

[0040] The inclined plate 2 and the bottom plate 1 are both made of engineering plastics, so the inclined plate 2 and the bottom plate 1 have strong corrosion resistance.

[0041] An angle adjustment assembly is provided between the inclined plate 2 and the bottom plate 1. A fixed plate 4 is fixed to the upper end of the bottom plate 1, a screw 5 is threadedly connected to the fixed plate 4, the axial direction of the screw 5 is perpendicular to the axial direction of the pin 13, a wedge block 3 is provided between the inclined plate 2 and the bottom plate 1, the lower end of the wedge block 3 is in sliding contact with the upper end of the bottom plate 1, the upper end of the wedge block 3 is in sliding contact with the lower end of the inclined plate 2, and the screw 5 is rotatably connected to the wedge block 3.

[0042] Reference Figure 3 As shown, by rotating the screw rod 5, the screw rod 5 can drive the wedge block 3 to move in the length direction of the screw rod 5. When the wedge block 3 moves to the left, the angle between the inclined plate 2 and the bottom plate 1 increases. When the wedge block 3 moves to the right, the angle between the inclined plate 2 and the bottom plate 1 decreases.

[0043] A rotating rod 6 is fixed to the upper end of the inclined plate 2, and the rotating rod 6 is perpendicular to the inclined plate 2. The upper end of the rotating rod 6 is rotatably connected to a support rod 7, and the support rod 7 is perpendicular to the rotating rod 6. The end of the support rod 7 away from the rotating rod 6 is rotatably connected to a blocking rod 8, and the blocking rod 8 is perpendicular to the support rod 7. The battery 9 is located on the inclined plate 2, and the blocking rod 8 blocks the upper end of the battery 9.

[0044] Reference Figure 1-Figure 3 As shown, the battery 9 is located on the inclined plate 2, and then the upper left side of the battery 9 is blocked by the blocking rod 8. In order to ensure the stability of the battery 9 after being blocked by the blocking rod 8, the blocking rod 8 blocks the middle part of the upper left side of the battery 9.

[0045] The battery 9 on the inclined plate 2 is blocked by the cooperation of the rotating rod 6, the supporting rod 7 and the blocking rod 8 on the inclined plate 2, and can be applicable to batteries 9 of different specifications.

[0046] The battery 9 is partially located outside the inclined plate 2 , a lower plate 10 is fixed to the lower end of the bottom plate 1 , a slot is provided on the lower plate 10 , an acid box 11 is located in the slot, and the acid box 11 is located below the battery 9 outside the inclined plate 2 .

[0047] The lower plate 10 and the acid box 11 are both made of engineering plastics.

[0048] After the storage battery 9 is stabilized on the inclined plate 2, the storage battery 9 is in an inclined state. If there is free acid in the storage battery 9, the free acid in the storage battery 9 can flow out through the drilled holes of each single grid edge on one side of the long side of the storage battery 9 and enter the acid box 11. If free acid is discharged from the drilled hole, it proves that the storage battery 9 is unqualified.

[0049] After the detection is completed, since the left end of the storage battery 9 protrudes from the left side of the inclined plate 2, it is convenient to wipe the acid attached to the plastic shell of the storage battery 9. Avoid the acid from contacting with the transport equipment when transferring the storage battery 9 and causing corrosion.

[0050] A plurality of legs 14 are fixed to the lower end of the bottom plate 1. The lower plate 10 is fixedly connected to the legs 14 on one side thereof, and the lower end of the lower plate 10 is flush with the lower end of the legs 14.

[0051] By providing the lower plate 10 , and making the lower plate 10 flush with the lower ends of the legs 14 , the support area of ​​the detection tool can be increased, and the detection tool has better stability when working.

[0052] Embodiment 2: Based on Embodiment 1, Figure 1 and Figure 2 As shown, the axis of the rotating rod 6 and the axis of the supporting rod 7 have an intersection, the axis of the blocking rod 8 and the axis of the supporting rod 7 have an intersection, and the axis of the rotating rod 6 and the axis of the inclined plate 2 in the length direction have an intersection.

[0053] After the storage battery 9 is placed on the inclined plate 2, the center of the storage battery 9 and the axis of the inclined plate 2 in the length direction have an intersection. After the subsequent blocking rod 8 blocks the upper left end of the storage battery 9, the storage battery 9 can be prevented from rotating around the axis of the blocking rod 8 and tilting. If there is free acid in a single cell of the storage battery 9, the free acid in the single cell can be effectively discharged. The accuracy of the test result is guaranteed. At the same time, it can be ensured that the free acid discharged from the inside of the storage battery 9 can be discharged into the acid box 11.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A battery electrolyte leakage detection tool, comprising a bottom plate (1), characterized in that: One end of the bottom plate (1) is elastically rotatably connected to an inclined plate (2), an angle adjustment assembly is arranged between the inclined plate (2) and the bottom plate (1), a rotating rod (6) is fixed to the upper end of the inclined plate (2), the rotating rod (6) is perpendicular to the inclined plate (2), the upper end of the rotating rod (6) is rotatably connected to a support rod (7), the support rod (7) is perpendicular to the rotating rod (6), one end of the support rod (7) away from the rotating rod (6) is rotatably connected to a blocking rod (8), the blocking rod (8) is perpendicular to the support rod (7), a storage battery (9) is located on the inclined plate (2), the blocking rod (8) blocks the upper end of the storage battery (9), and the storage battery (9) is partially located outside the inclined plate (2), a lower plate (10) is fixed to the lower end of the bottom plate (1), a slot is provided on the lower plate (10), an acid box (11) is located in the slot, and the acid box (11) is located below the storage battery (9) part outside the inclined plate (2).

2. A battery electrolyte leakage detection tool according to claim 1, characterized in that: A lug plate (12) is fixed at the lower end of the inclined plate (2), and the lug plate (12) is rotatably connected to the bottom plate (1) via a pin shaft (13). A torsion spring is sleeved on the pin shaft (13), and one end of the torsion spring is fixedly connected to the bottom plate (1), and the other end of the torsion spring is fixedly connected to the lug plate (12).

3. A battery electrolyte leakage detection tool according to claim 2, characterized in that: A fixing plate (4) is fixed to the upper end of the base plate (1), a screw rod (5) is threadedly connected to the fixing plate (4), the axial direction of the screw rod (5) is perpendicular to the axial direction of the pin shaft (13), a wedge block (3) is arranged between the inclined plate (2) and the base plate (1), the lower end of the wedge block (3) is in sliding contact with the upper end of the base plate (1), the upper end of the wedge block (3) is in sliding contact with the lower end of the inclined plate (2), and the screw rod (5) is rotatably connected to the wedge block (3).

4. The battery electrolyte leakage detection tool according to claim 1, characterized in that: A plurality of supporting legs (14) are fixed to the lower end of the base plate (1).

5. A battery electrolyte leakage detection tool according to claim 4, characterized in that: The lower plate (10) is fixedly connected to a support leg (14) on one side thereof, and the lower end of the lower plate (10) is flush with the lower end of the support leg (14).

6. The battery electrolyte leakage detection tool according to claim 1, characterized in that: The axis of the rotating rod (6) and the axis of the supporting rod (7) have an intersection, the axis of the blocking rod (8) and the axis of the supporting rod (7) have an intersection, and the axis of the rotating rod (6) and the axis of the inclined plate (2) in the length direction have an intersection.

Citation Information

Patent Citations

  • AGM storage battery electrolyte leakage detection tool

    CN211954592U