Sensor simulation tester

By designing a sensor simulation tester including counterweight plate, support plate, push rod and forward and reverse motor, the limitations of traditional testers in terms of test range and deflection capabilities are solved, and all-round deflection testing and convenience are achieved. carry and protect.

CN222460658UActive Publication Date: 2025-02-11HEFEI SANYI AVIATION TECH CO LTD
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Patent Information

Application Number
CN202421249565.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Traditional angle sensor simulation testers have limitations in their test range and deflection capabilities, making it difficult to achieve comprehensive deflection testing.

Method used

A sensor simulation tester was designed, using a combination structure of counterweight plate, support plate, push rod and forward and reverse motor. By adjusting the first and second forward and reverse motors separately or in combination, one-way and all-round deflection is achieved. test.

Benefits of technology

A full range of deflection testing of the sensor is achieved, simulates expression in actual use, and provides additional convenience in carrying and protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sensor simulation tester, which belongs to the technical field of testing and comprises a counterweight plate and a support plate arranged above the counterweight plate and used for supporting a sensor, two electric push rods are mounted at the top end of the support plate, and the side surfaces of the moving parts of the electric push rods are connected with a fixing plate used for fixing the sensor. The top end of the counterweight plate is connected with a first lifting lug, the inner wall of the first lifting lug is rotatably connected with a first rotating rod, and the outer wall of the first lifting lug is provided with a first positive and negative motor for providing simulation test power for the first rotating rod; the periphery of the first rotating rod is fixedly connected with a second lifting lug, the inner wall of the second lifting lug is rotatably connected with a second rotating rod connected with the supporting plate, the outer wall of the second lifting lug is provided with a second forward and reverse motor for providing simulation test power for the second rotating rod, and the vertical inner wall of the first lifting lug and the vertical inner wall of the second lifting lug are both bonded with scale mark paper. The sensor simulation tester not only can be used for deflection testing, but also can be protected and carried.
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Description

Technical Field

[0001] The utility model belongs to the technical field of testing, in particular to a sensor simulation tester. Background Art

[0002] A sensor is a detection device that can sense the information being measured and can convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control. Angle sensor is a type of sensor. Before using the sensor, it will be subjected to random inspection simulation test, so a sensor simulation tester will be used. Traditional testers will use motors to adjust the angle, but if only one motor is used for adjustment, the test range is limited to a narrow range.

[0003] After searching, the Chinese patent document (authorization announcement number CN218211264U) discloses an angle sensor accuracy test device, a flat plate and a limit ring at the top of the flat plate, a protective frame installed at the bottom of the flat plate, a base connected to the bottom of the flat plate, a motor connected to the inner bottom wall of the protective frame, a shaft connected to the output end of the motor, a movable disk connected to the top of the shaft, a driving member provided at the top of the movable disk, a stabilizing cylinder connected to the top of the movable disk, a lifting rod slidably connected to the inner side wall of the stabilizing cylinder, and a stabilizing mechanism provided at the top of the lifting rod. The angle sensor accuracy test device stabilizes the angle sensor at the top of the lifting rod through the coordinated use of bolts and limit blocks. When the motor is running, the shaft drives the movable disk to rotate, and the stabilizing cylinder drives the lifting rod to rotate, thereby adjusting the rotation of the angle sensor stabilized at the top of the lifting rod. The above structure achieves the effect of facilitating the rotation adjustment of the angle sensor. Although the circumferential direction test is possible, there is no simulation test of the deflection capability. Utility Model Content

[0004] The utility model aims to provide a sensor simulation tester to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sensor simulation tester, comprising a counterweight plate and a support plate arranged above the counterweight plate for supporting a sensor, two electric push rods are installed on the top of the support plate, the side of the moving part of the electric push rod is connected with a fixing plate for fixing the sensor, the top of the counterweight plate is connected with a first lifting ear, the inner wall of the first lifting ear is rotatably connected with a first rotating rod, and the outer wall of the first lifting ear is installed with a first forward and reverse motor that provides simulation test power for the first rotating rod;

[0006] The outer periphery of the first rotating rod is fixedly connected with a second lifting ear, the inner wall of the second lifting ear is rotatably connected with a second rotating rod connected to the support plate, and the outer wall of the second lifting ear is installed with a second forward and reverse motor that provides simulation test power for the second rotating rod.

[0007] As a preferred embodiment, the vertical inner wall of the first hanging ear and the vertical inner wall of the second hanging ear are both bonded with scale line paper, and the outer peripheries of the first rotating rod and the second rotating rod are both connected with marking plates.

[0008] As a preferred embodiment, a level is connected to the outer circumference of the first rotating rod and the second rotating rod.

[0009] As a preferred embodiment, a protection box with an opening at the bottom is arranged on the outer periphery of the counterweight plate, and the protection box is connected and fixed to the counterweight plate by four fixing threaded rods.

[0010] As a preferred embodiment, a non-slip pad is bonded to the bottom end of the counterweight plate.

[0011] As a preferred embodiment, the top and one of the side surfaces of the protection box are rotatably connected with a movable plate, and a perspective window for observing the sensor simulation test process is embedded in the side surface of the movable plate.

[0012] As a preferred embodiment, a shoulder strap is connected to the outer periphery of the protection box, and an adjustment buckle for adjusting the use length of the shoulder strap is installed on the shoulder strap.

[0013] As a preferred embodiment, a rubber pad with a protective function is bonded to one of the side surfaces of the protection box.

[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0015] The sensor simulation tester can adjust the first forward and reverse motor or the second forward and reverse motor separately during the test to realize the unidirectional deflection test. If the first forward and reverse motor and the second forward and reverse motor are adjusted in coordination, the omnidirectional deflection test can be realized, thereby simulating the expression of the sensor in actual use.

[0016] When the sensor simulation tester is not in use, the protection box can protect the structure and instruments above the counterweight plate, and the shoulder strap can be used to facilitate the overall movement and carrying. When carrying, the rubber pad can protect the carrier and reduce the impact of the protection box and the fixed threaded rod on the carrier. When in use, the protection box can be removed, or only the two movable plates can be opened for operation;

[0017] The sensor simulation tester can not only perform deflection testing, but also provide protection and portability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the utility model when the protection box is removed;

[0021] Figure 3 For the utility model Figure 2 A magnified view of the structure at center A;

[0022] Figure 4 It is a right side view of the protection box of the utility model.

[0023] Description of reference numerals:

[0024] In the figure: 1. counterweight plate; 2. support plate; 3. electric push rod; 4. fixed plate; 5. first lifting ear; 6. first rotating rod; 7. first forward and reverse motor; 8. second lifting ear; 9. second rotating rod; 10. second forward and reverse motor; 11. marking plate; 12. level; 13. protective box; 14. fixed threaded rod; 15. anti-slip pad; 16. movable plate; 17. shoulder strap; 18. rubber pad. DETAILED DESCRIPTION

[0025] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0026] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

[0027] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0028] Example

[0029] like Figures 1 to 4The sensor simulation tester shown in the figure comprises a counterweight plate 1 and a support plate 2 arranged above the counterweight plate 1 for supporting the sensor, two electric push rods 3 are installed on the top of the support plate 2, and the side of the moving part of the electric push rod 3 is connected with a fixing plate 4 for fixing the sensor, and then the two electric push rods 3 are controlled to extend synchronously so that the fixing plate 4 fixes the sensor, and the top of the counterweight plate 1 is connected with a first lifting ear 5, the inner wall of the first lifting ear 5 is rotatably connected with a first rotating rod 6, and the outer wall of the first lifting ear 5 is installed with a first The forward and reverse motor 7 and the first rotating rod 6 are fixedly connected to the outer periphery with the second lifting ear 8, the inner wall of the second lifting ear 8 is rotatably connected to the second rotating rod 9 connected to the support plate 2, and the outer wall of the second lifting ear 8 is installed with the second forward and reverse motor 10 for providing simulation test power for the second rotating rod 9. During the test, the first forward and reverse motor 7 or the second forward and reverse motor 10 can be adjusted separately to realize a unidirectional deflection test. If the first forward and reverse motor 7 and the second forward and reverse motor 10 are adjusted in coordination, a full-range deflection test can be realized, thereby simulating the expression of the sensor during actual use.

[0030] In order to know the test results and to match the expression comparison data of the sensor, scale paper is glued to the vertical inner wall of the first hanging ear 5 and the vertical inner wall of the second hanging ear 8, and the outer peripheries of the first rotating rod 6 and the second rotating rod 9 are connected with marking plates 11, and the outer peripheries of the first rotating rod 6 and the second rotating rod 9 are connected with spirit levels 12.

[0031] In order to facilitate carrying and protect, a protection box 13 with an opening at the bottom is provided on the periphery of the counterweight plate 1, and the protection box 13 is connected and fixed to the counterweight plate 1 by four fixed threaded rods 14, and an anti-slip pad 15 is bonded to the bottom end of the counterweight plate 1, and a movable plate 16 is rotatably connected to the top and one of the sides of the protection box 13, and the movable plate 16 is connected and fixed to the protection box 13 by a lock, and a perspective window for observing the sensor simulation test process is embedded in the side of the movable plate 16, and a shoulder strap 17 is connected to the periphery of the protection box 13. When carried to the designated position, the whole is placed on a horizontal table, and then the movable plate 16 is opened or the fixed threaded rod 14 is removed, and then the sensor to be tested is placed on the support plate 2, and an adjustment buckle for adjusting the use length of the shoulder strap 17 is installed on the shoulder strap 17, and a rubber pad 18 with a protective function is bonded to one of the sides of the protection box 13, and the carrier uses the shoulder strap 17 to carry it, and at this time, one side of the rubber pad 18 is against the body of the carrier, thereby reducing the influence of the fixed threaded rod 14 on the carrier.

[0032] The first forward and reverse motor 7 and the second forward and reverse motor 10 are both conventional instruments, and their working principles, sizes and models are irrelevant to the problems solved by the present application, so they will not be described in detail. The control method of the present invention is controlled by a controller, and the control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0033] How it works

[0034] The sensor simulation tester is carried by the carrier using a shoulder strap 17, at which time one side of the rubber pad 18 is against the carrier's body. When the carrier is carried to the designated position, the whole is placed on a horizontal table, and then the movable plate 16 is opened or the fixed threaded rod 14 is removed, and then the sensor to be tested is placed on the support plate 2, and then the two electric push rods 3 are controlled to extend synchronously, so that the fixed plate 4 fixes the sensor;

[0035] During the test, the first forward and reverse motor 7 or the second forward and reverse motor 10 can be adjusted individually to achieve a unidirectional deflection test. If the first forward and reverse motor 7 and the second forward and reverse motor 10 are adjusted in coordination, a full-range deflection test can be achieved, thereby simulating the expression of the sensor during actual use.

[0036] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sensor simulation tester, comprising a counterweight plate (1) and a support plate (2) arranged above the counterweight plate (1) for supporting a sensor, two electric push rods (3) being installed on the top of the support plate (2), and a fixing plate (4) for fixing the sensor being connected to the side of the moving part of the electric push rod (3), characterized in that: The top end of the counterweight plate (1) is connected to a first lifting ear (5), the inner wall of the first lifting ear (5) is rotatably connected to a first rotating rod (6), and the outer wall of the first lifting ear (5) is installed with a first forward and reverse motor (7) for providing simulation test power to the first rotating rod (6); A second lifting ear (8) is fixedly connected to the outer periphery of the first rotating rod (6), an inner wall of the second lifting ear (8) is rotatably connected to a second rotating rod (9) connected to the support plate (2), and a second forward and reverse motor (10) is installed on the outer wall of the second lifting ear (8) to provide simulation test power for the second rotating rod (9).

2. A sensor simulation tester according to claim 1, characterized in that: The vertical inner wall of the first lifting ear (5) and the vertical inner wall of the second lifting ear (8) are both bonded with scale line paper, and the outer peripheries of the first rotating rod (6) and the second rotating rod (9) are both connected with marking plates (11).

3. A sensor simulation tester according to claim 2, characterized in that: A level (12) is connected to the outer periphery of the first rotating rod (6) and the second rotating rod (9).

4. A sensor simulation tester according to claim 1, characterized in that: A protection box (13) with an opening at the bottom is arranged on the outer periphery of the counterweight plate (1), and the protection box (13) is connected and fixed to the counterweight plate (1) via four fixing threaded rods (14).

5. A sensor simulation tester according to claim 4, characterized in that: An anti-slip pad (15) is bonded to the bottom end of the counterweight plate (1).

6. A sensor simulation tester according to claim 4, characterized in that: The top and one of the side surfaces of the protection box (13) are both rotatably connected to a movable plate (16), and a perspective window for observing the sensor simulation test process is embedded in the side surface of the movable plate (16).

7. A sensor simulation tester according to claim 6, characterized in that: The outer periphery of the protection box (13) is connected to a shoulder strap (17), and an adjustment buckle for adjusting the use length of the shoulder strap (17) is installed on the shoulder strap (17).

8. A sensor simulation tester according to claim 4, characterized in that: A rubber pad (18) having a protective function is bonded to one of the side surfaces of the protection box (13).

Citation Information

Patent Citations

  • Angle sensor precision testing device

    CN218211264U