Contact type power supply module automatic detection device
By designing an automatic detection device, the automatic detection of the power supply module is achieved using the conveyor belt and lifting contact components, the problems of low detection efficiency and high labor consumption in the prior art are solved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202323659848.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing contact power module detection method requires manual pressing of the detector's conductive contact lever, which is inefficient and labor-consuming.
An automatic detection device is designed, including a detection table, a conveyor module, a detector and a lifting contact assembly. The conveyor belt module drives the conveyor belt to operate through the driving component, moves the power module to be detected below the lifting contact component, and the lifting cylinder drives the conductive contact lever to lower, realizing automatic electrical connection with the power module.
It improves the efficiency of power module detection, reduces manpower consumption during the detection process, and ensures tight contact through the elastic bend of the conductive contact rod, which improves detection accuracy.
Smart Images

Figure CN222461641U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power supply detection devices, in particular to a contact-type power supply module automatic detection device. Background Art
[0002] In the power, automation, instrumentation and other industries, many electronic devices (such as testing instruments, relays) need to be equipped with power modules. There are many types of electrical connection structures of power modules, such as pin-type structures and contact-type structures. These power modules need to have their electrical parameters inspected after production to ensure that the manufactured power modules are qualified. When testing a contact-type power module, it is necessary to electrically connect its contacts (the contacts are the detection contacts) to the detector so that the detector reads its electrical parameters to complete the detection of the power module. When the existing detection device detects the contact-type power module, it is necessary to manually press the conductive contact rod of the detector onto the detection contact. This detection method is inefficient and requires more manpower. Utility Model Content
[0003] In view of this, in order to improve the detection efficiency of the power module and reduce the manpower consumed in the detection of the power module, the utility model provides a contact-type power module automatic detection device, including a detection platform, a conveyor belt module, a detector and a lifting contact assembly;
[0004] The conveyor belt module is located on the testing platform, and the conveyor belt module includes a conveyor belt and a driving component for driving the conveyor belt to operate. A plurality of limit grooves are provided on the surface of the conveyor belt, and the distances between adjacent limit grooves are equal; the power module to be tested is located in the limit groove;
[0005] The lifting contact assembly includes a bracket, a lifting cylinder and at least two conductive touch rods. The lifting cylinder is fixed on the detection platform through the bracket. The lifting cylinder is located above the conveyor belt. The conductive touch rods are fixed to the lower end of the telescopic shaft of the lifting cylinder. The upper ends of the conductive touch rods are connected to the detector. The lifting cylinder is used to drive the conductive touch rods to descend so that the conductive touch rods contact the contacts on the power module, thereby electrically connecting the detector to the power module to be detected to detect the electrical parameters of the power module.
[0006] Furthermore, the driving assembly includes a driving motor and two tensioning shafts, both of which are rotatably arranged on the detection table, and the tensioning shafts are located in the conveyor belt and tension the conveyor belt, and one of the tensioning shafts is rotatably connected to the driving motor.
[0007] Furthermore, both ends of the tensioning shaft are provided with a rotating support seat, the rotating support seat is fixed on the detection platform, and the tensioning shaft can be rotatably arranged on the detection platform through the rotating support seat.
[0008] Furthermore, a lifting plate is provided at the lower end of the telescopic shaft of the lifting cylinder, the lower end of the conductive feeler rod passes through the lifting plate and extends to below the lifting plate, and the upper end of the conductive feeler rod is connected to the detector through a detection wire.
[0009] Furthermore, the lifting plate is provided with a mounting hole, the lower end of the telescopic shaft of the lifting cylinder is provided with a locking nut, the telescopic shaft of the lifting cylinder passes through the mounting hole, and the locking nut fixes the lifting plate to the lower end of the telescopic shaft.
[0010] Furthermore, each conductive contact rod is provided with an elastic bending portion at the lower end.
[0011] Furthermore, the bracket includes a fixed base, a support rod and a mounting plate, the fixed base is fixed on the detection platform, the lower end of the support rod is fixed on the fixed base, the mounting plate is connected to the upper end of the support rod, the lifting cylinder is fixed above the mounting plate, and the lifting cylinder is telescopically extended through the mounting plate.
[0012] Furthermore, the automatic detection device also includes a positioning component, which includes an elastic limit rod and a plurality of positioning blocks. The lower end of the limit rod is fixed to the detection platform, and the upper end of the positioning rod is provided with a limit protrusion. The positioning block is fixed to the side of the conveyor belt, and each positioning block is aligned with a limit groove. Each positioning block is provided with a positioning groove, and the limit protrusion is located in the positioning groove.
[0013] The beneficial effects of the contact-type power module automatic detection device of the utility model are as follows: the automatic detection device includes a detection platform, a conveyor belt module, a detector and a lifting contact assembly; the conveyor belt surface of the conveyor belt module is distributed with equidistantly arranged limit grooves for preventing the power module to be detected, the conveyor belt module can move the power module to be detected one by one to the bottom of the lifting contact assembly, and the lifting contact assembly drives the conductive contact rod to descend through the lifting cylinder, so that the conductive contact rod contacts the detection contact of the power module, so that the detector can be electrically connected with the power module to be detected one by one, and then the detector detects the electrical parameters of the power module and displays the detection results. The automatic detection device cooperates with the mechanical arm to complete the automatic detection process of the power module to be detected, improves the detection efficiency of the power module, and reduces the detection cost of the power module. At the same time, the lower end of the conductive contact rod is provided with an elastic bending portion to ensure that the lower end of the conductive contact rod can elastically press the detection contact of the power module, so that the lower end of the conductive contact rod is in close contact with the detection contact of the power module, preventing the problem of poor contact between the two, and improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A top view of the overall structure of a contact-type power module automatic detection device according to an embodiment of the utility model.
[0015] Figure 2 The utility model is a schematic diagram of the structure of a detection power module of a contact-type power module automatic detection device according to an embodiment of the present invention.
[0016] Figure 3 The utility model is a schematic diagram of a power module installation structure of a contact-type power module automatic detection device according to an embodiment of the utility model.
[0017] In the above figure: 1-testing table, 2-conveyor belt, 21-limiting groove, 3-driving motor, 31-tensioning shaft, 32-rotating support seat, 4-power module, 41-detection contact, 5-lifting cylinder, 51-bracket, 52-conductive touch rod, 53-lifting plate, 54-detection wire, 6-detector, 7-controller, 8-limiting rod, 81-limiting protrusion, 82-positioning block. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the implementation mode of the utility model will be further described below in conjunction with the accompanying drawings.
[0019] Please refer to Figures 1 to 3 The utility model discloses an automatic detection device for a contact-type power module, comprising a detection platform 1, a conveyor belt module, a detector 6 and a lifting contact assembly.
[0020] The inspection platform 1 is a rounded rectangular flat plate. The conveyor belt module is located on the inspection platform. The conveyor belt module includes a conveyor belt 2 and a driving component, wherein the driving component is used to drive the conveyor belt 2 to operate. The conveyor belt 2 is made of a material with a certain thickness and elasticity. Specifically, the driving component includes a driving motor 3 and two tensioning shafts 31. Rotating support seats 32 are provided at both ends of the two tensioning shafts 31. The rotating support seats 32 are fixed on the inspection platform 1. The tensioning shafts 31 can be rotatably arranged on the inspection platform 1 through the rotating support seats 32. The two tensioning shafts 31 are located in the conveyor belt and tension the conveyor belt 2. One of the tensioning shafts 31 can be rotatably connected to the driving motor 3. The driving motor 3 is also fixed on the inspection platform 1. The driving motor 3 is a stepping motor. The driving motor 3 drives the tensioning shaft 31 connected thereto to rotate, thereby driving the conveyor belt 2 to operate.
[0021] The surface of the conveyor belt 2 is provided with a plurality of limiting grooves 21 , and the distances between adjacent limiting grooves 21 are equal; the power module 4 to be detected is located in the limiting grooves 21 .
[0022] The lifting contact assembly includes a bracket 51, a lifting cylinder 5 and at least two conductive feeler rods 52. In this embodiment, there are two conductive feeler rods 52. The bracket 21 includes a fixed base, a support rod and a mounting plate. The fixed base is fixed on the detection platform 1, the lower end of the support rod is fixed on the fixed base, the mounting plate is connected to the upper end of the support rod, the lifting cylinder 5 is fixed above the mounting plate, and the lifting cylinder telescopes through the mounting plate. A lifting plate 53 is provided at the lower end of the telescopic shaft of the lifting cylinder 5. The lower end of the conductive feeler rod 52 passes through the lifting plate 53 and extends to the bottom of the lifting plate 53. The upper ends of the conductive feeler rods 52 are connected to the detector 6 through the detection wire 54. Specifically, a mounting hole is provided on the lifting plate 53. A locking nut is provided at the lower end of the telescopic shaft of the lifting cylinder 5. The telescopic shaft of the lifting cylinder 5 passes through the mounting hole. The locking nut fixes the lifting plate 53 to the lower end of the telescopic shaft. The lifting cylinder 5 is located above the conveyor belt, and is used to drive the conductive feeler rod 52 to descend, so that the lower end of the conductive feeler rod 52 contacts the contact 41 on the power module 4, thereby electrically connecting the detector 6 to the power module 4 to be detected, so that the detector 6 detects the electrical parameters of the power module 4.
[0023] Preferably, each conductive touch rod 52 is provided with an elastic bending portion at the lower end, and the bending portion is a metal sheet structure and a horizontal V-shape, so that the bending portion has elasticity in the vertical direction, so that the lower end of the conductive touch rod 52 can be in close contact with the detection contact 41 of the power module 4, thereby preventing poor contact between the two and improving the detection accuracy.
[0024] Preferably, the automatic detection device also includes a controller 7, which is connected to the drive motor, the lifting cylinder and the detector 6. The controller 7 is used to control the drive motor to drive the conveyor belt 2 to operate, and the drive motor stops for a period of time after each rotation of the same angle. At this time, the controller 7 controls the lifting cylinder to extend the telescopic shaft so that the conductive touch rod 52 contacts the detection contact 41 of the power module 4, and then the controller 7 controls the detector 6 to detect the electrical parameters of the power module 4 connected thereto. By repeating the above process, the automatic detection device can actively detect all the power modules 4 on the conveyor belt 2 one by one.
[0025] Preferably, the automatic detection device also includes a positioning component, which includes an elastic limit rod 8 and a plurality of positioning blocks 82. The lower end of the limit rod 8 is fixed on the detection platform 1, and a limit protrusion 81 is provided on the upper end of the limit rod 8. The positioning block 82 is fixed to the side of the conveyor belt, and each positioning block is aligned with a limit groove 21. Each positioning block 82 is provided with a positioning groove, and the limit protrusion 81 is used to elastically clamp in the positioning groove, thereby ensuring that the detection contact 41 of the power module 4 in the limit groove 21 is located directly below the conductive contact rod 52.
[0026] The working process of the contact-type power module automatic detection device of the utility model is as follows: the mechanical arm (mechanical arms for loading and unloading are provided at both ends of the automatic detection device) places the power modules 4 to be detected in the limit grooves 21 of the conveyor belt 2 one by one, and the driving motor 3 drives the conveyor belt 2 to operate under the control of the controller 7. The driving motor 3 stops for a period of time after rotating the same angle each time, so that the power modules 4 on the conveyor belt 2 move the same distance each time (the distance is equal to the distance between adjacent limit grooves), so that the power modules 4 to be detected are moved one by one to the bottom of the lifting cylinder; then the lifting cylinder 5 drives the two conductive contact rods 52 to descend, so that the lower ends of the conductive contact rods 52 elastically press the detection contacts 41 of the power module 4, so that the detector 6 is connected with the power module 4 to be detected, and the detector 6 detects the electrical parameters of the power module 4 and displays the detection results, thereby completing the detection of the power module 4, repeating the above process, the detection device can automatically and continuously complete the detection of all the power modules 4 to be detected.
[0027] The automatic detection device cooperates with the mechanical arm to complete the automatic detection process of the power module 4 to be detected, thereby improving the detection efficiency of the power module and reducing the manpower consumption of the power module detection.
[0028] In this document, the directional words such as front, back, top, and bottom are defined by the positions of the components in the drawings and the positions of the components relative to each other, and are only for the sake of clarity and convenience in expressing the technical solution. It should be understood that the use of the directional words should not limit the scope of protection claimed in this application.
[0029] In the absence of conflict, the above embodiments and features in the embodiments may be combined with each other.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A contact type power module automatic detection device, characterized in that: It includes a test table, a conveyor belt module, a detector, and a lifting contact assembly; The conveyor belt module is located on the testing platform, and the conveyor belt module includes a conveyor belt and a driving component for driving the conveyor belt to operate. A plurality of limit grooves are provided on the surface of the conveyor belt, and the distances between adjacent limit grooves are equal; the power module to be tested is located in the limit groove; The lifting contact assembly includes a bracket, a lifting cylinder and at least two conductive touch rods. The lifting cylinder is fixed on the detection platform through the bracket. The lifting cylinder is located above the conveyor belt. The conductive touch rods are fixed to the lower end of the telescopic shaft of the lifting cylinder. The upper ends of the conductive touch rods are connected to the detector. The lifting cylinder is used to drive the conductive touch rods to descend so that the conductive touch rods contact the contacts on the power module, thereby electrically connecting the detector to the power module to be detected to detect the electrical parameters of the power module.
2. The contact type power module automatic detection device according to claim 1, characterized in that: The driving assembly includes a driving motor and two tensioning shafts. Both tensioning shafts are rotatably arranged on the detection platform. The tensioning shafts are located in the conveyor belt and tension the conveyor belt. One of the tensioning shafts is rotatably connected to the driving motor.
3. The contact type power module automatic detection device according to claim 2, characterized in that: Rotating support seats are provided at both ends of the tensioning shaft, and the rotating support seats are fixed on the detection platform. The tensioning shaft can be rotatably arranged on the detection platform through the rotating support seats.
4. The contact type power module automatic detection device according to claim 1, characterized in that: A lifting plate is provided at the lower end of the telescopic shaft of the lifting cylinder, the lower end of the conductive feeler rod passes through the lifting plate and extends to below the lifting plate, and the upper end of the conductive feeler rod is connected to the detector through a detection wire.
5. The contact type power module automatic detection device according to claim 4, characterized in that: The lifting plate is provided with a mounting hole, the lower end of the telescopic shaft of the lifting cylinder is provided with a locking nut, the telescopic shaft of the lifting cylinder passes through the mounting hole, and the locking nut fixes the lifting plate to the lower end of the telescopic shaft.
6. The contact type power module automatic detection device according to claim 1, characterized in that: Each conductive contact rod is provided with an elastic bending portion at the lower end.
7. The contact type power module automatic detection device according to claim 1, characterized in that: The bracket includes a fixed base, a support rod and a mounting plate. The fixed base is fixed on the detection platform, the lower end of the support rod is fixed on the fixed base, the mounting plate is connected to the upper end of the support rod, the lifting cylinder is fixed above the mounting plate, and the lifting cylinder telescopes through the mounting plate.
8. The contact type power module automatic detection device according to claim 1, characterized in that: The automatic detection device also includes a positioning component, which includes an elastic limit rod and a plurality of positioning blocks. The lower end of the limit rod is fixed to the detection platform, and the upper end of the positioning rod is provided with a limit protrusion. The positioning block is fixed to the side of the conveyor belt, and each positioning block is aligned with a limit groove. Each positioning block is provided with a positioning groove, and the limit protrusion is located in the positioning groove.