Bean product dehydration device with high adaptability
By designing a highly adaptable soy products dehydration device, using technical means such as servo motors and cylinders, the problem of adhesion during soy products is solved, and more efficient dehydration and separation is achieved, and production efficiency and product quality are improved. .
Patent Information
- Application Number
- CN202421837361.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The dehydration process of existing soy products is prone to cause adhesion, which increases the difficulty and cost of subsequent processing and affects production efficiency.
A highly adaptable soy products dehydration device is designed. After using a cylinder-driven pressure plate for dehydration, the rotating rod and bumps are driven by a servo motor to vibrate and separate the adhered soy products, and further separate them through the L-shaped plate and the long rod. Adhesive part.
Effectively separate adhesion soy products, ensure the integrity and quality of the product, reduce the time and labor cost of processing adhesion soy products, and improve production efficiency.
Smart Images

Figure CN222466009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bean product processing, in particular to a bean product dehydration device with strong adaptability. Background Art
[0002] Soy products are foods made from beans such as soybeans, adzuki beans, mung beans, peas, and broad beans as the main raw materials. Most soy products are tofu made from coagulated soybean milk and its derivatives.
[0003] Dehydration of soy products is an important processing step that helps improve the shelf life and taste of the product. Pressing or squeezing dehydrates soy products, which is the most common and direct way to dehydrate them. Tofu or soy products are placed in a press or container, and excess water is squeezed out by mechanical or manual pressure. After squeezing the soy products, the soy products may become stuck together, which may be more difficult to handle in subsequent cutting, packaging, etc., and require more time and labor costs to separate and handle. This will not only increase production costs, but may also affect production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a bean product dehydration device with strong adaptability to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides a highly adaptable soy product dehydration device, including a box body and a support frame, a servo motor is arranged on one side of the box body, a driving end of the servo motor is connected to a rotating rod, a protrusion is fixedly installed on the outer wall of the rotating rod, a return spring is fixedly installed on the top of the support frame, a mounting plate is fixedly installed on the top of the return spring, a long rod is arranged above the mounting plate, and an L-shaped plate is fixedly installed on the top of the mounting plate.
[0006] Furthermore, the support frame is fixedly mounted on the inner wall of the box body, a telescopic rod is fixedly mounted between the support frame and the mounting plate, and the return spring is arranged on the outer wall of the telescopic rod.
[0007] Furthermore, a hollow plate is arranged inside the box, a plurality of support blocks are fixedly installed inside the box, and the hollow plate is arranged on top of the support blocks.
[0008] Furthermore, a cylinder is fixedly installed on the top of the box body, a pressure plate is fixedly installed on the telescopic end of the cylinder, and the pressure plate is arranged above the hollow plate.
[0009] Furthermore, sliders are fixedly mounted on both sides of the hollow plate, and slideways matching the sliders are provided on the box body.
[0010] Furthermore, another rotating rod is arranged on one side of the box body, and a transmission group is arranged between the two rotating rods.
[0011] Furthermore, a motor seat is fixedly mounted on the outer wall of the box body, and the servo motor is fixedly mounted on the motor seat.
[0012] Furthermore, an adjusting block is provided on the top of the mounting plate, a mounting block is installed on the top of the adjusting block, a plurality of hexagonal bolts are threadedly connected to the top of the mounting block, and the long rod is fixedly installed on the top of the mounting block.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, after the cylinder drives the pressing plate to squeeze and dehydrate the bean products, the servo motor is started by the single-chip microcomputer to drive the rotating rod and the protrusion to rotate. The protrusion lifts the hollow plate and then releases it, causing it to vibrate and separate the adhered bean products. At the same time, the protrusion lifts the long rod and the mounting plate through the L-shaped plate, and the long rod further lifts the bean products to separate the adhesion, thereby ensuring the integrity of the bean products, reducing the cost of adhesion processing, and improving production efficiency.
[0015] 2. In the utility model, the adjusting block can be replaced by the hexagonal bolt, and the length of the long rod extending out of the hollow plate can be changed, so it can be adjusted according to the amount of soy products. If there are more soy products that need to be dehydrated, it can be replaced with an adjusting block with a higher height, and vice versa if there are fewer soy products that need to be dehydrated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the connection structure between the mounting plate and the L-shaped plate in the utility model;
[0018] Figure 3 for Figure 1 A magnified view of the structure at center A;
[0019] Figure 4 for Figure 2 A magnified view of the structure at point B.
[0020] In the figure: 1. box body; 2. servo motor; 3. rotating rod; 4. bump; 5. reset spring; 6. long rod; 7. mounting plate; 8. L-shaped plate; 9. mounting block; 10. hexagonal bolt; 11. adjusting block; 12. hollow plate; 13. cylinder; 14. pressure plate; 15. transmission group; 16. support frame; 17. support block; 18. slider. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0023] See also Figure 1-Figure 4 As shown, a bean product dehydration device with strong adaptability includes a box body 1 and a support frame 16. A servo motor 2 is arranged on one side of the box body 1. The driving end of the servo motor 2 is connected to a rotating rod 3. A protrusion 4 is fixedly installed on the outer wall of the rotating rod 3. A reset spring 5 is fixedly installed on the top of the support frame 16. A mounting plate 7 is fixedly installed on the top of the reset spring 5. A long rod 6 is arranged above the mounting plate 7. An L-shaped plate 8 is fixedly installed on the top of the mounting plate 7.
[0024] After the bean products are squeezed and dehydrated by driving the pressing plate 14 downward through the telescopic end of the cylinder 13, the bean products may be stuck together due to the pressing. The servo motor 2 is started by controlling the single-chip microcomputer. The servo motor 2 drives the rotating rod 3 and the protrusion 4 to rotate. When the protrusion 4 rotates, the hollow plate 12 is lifted. When the protrusion 4 slides over the bottom of the hollow plate 12, the hollow plate 12 falls due to gravity, thereby generating vibration. The vibration can help separate the bean products that have been stuck together. When the protrusion 4 rotates, the L-shaped plate 8 is lifted. The lifting causes the long rod 6 and the mounting plate 7 to be lifted synchronously, and the long rod 6 lifts up the soy product. The top of the long rod 6 is a smooth arc shape, which will not damage the soy product. When the protrusion 4 slides over the L-shaped plate 8, it returns to its original shape under the pulling force of the reset spring 5. This can also effectively help separate the soy products that have been stuck together, avoid the occurrence of adhesion, ensure the integrity and quality of the soy products, and at the same time reduce the time and labor costs to separate and process the soy products that have stuck together, which not only reduces the production cost, but also improves the production efficiency.
[0025] See also Figure 2 The support frame 16 is fixedly mounted on the inner wall of the box body 1, a telescopic rod is fixedly mounted between the support frame 16 and the mounting plate 7, and the return spring 5 is arranged on the outer wall of the telescopic rod.
[0026] The telescopic rod has a guiding function, and can make the mounting plate 7 rise in a vertical direction driven by the protrusion 4, thereby preventing the rising direction from being deviated.
[0027] See also Figure 1-2A hollow plate 12 is arranged inside the box body 1 , and a plurality of support blocks 17 are fixedly installed inside the box body 1 , and the hollow plate 12 is arranged on the top of the support blocks 17 .
[0028] The support block 17 is made of iron and can withstand greater pressure and weight. The support block 17 not only supports the hollow plate 12 and the bean products, but also enhances the stability of the internal structure of the box 1. This ensures that the dehydration device will not become loose or deformed during long-term use, thereby extending the service life of the device.
[0029] See also Figure 1 A cylinder 13 is fixedly installed on the top of the box body 1, and a pressing plate 14 is fixedly installed on the telescopic end of the cylinder 13, and the pressing plate 14 is arranged above the hollow plate 12.
[0030] The cylinder 13 usually has an adjustable function, which means that the applied pressure can be adjusted according to the characteristics of different soy products and the dehydration requirements. This adjustability enables the dehydration device to adapt to more types of soy products, improving its adaptability and flexibility.
[0031] See also Figure 3 Slide blocks 18 are fixedly installed on both sides of the hollow plate 12, and slideways adapted to the slide blocks 18 are provided on the box body 1.
[0032] The contact surface between the slider 18 and the slideway is relatively smooth, which helps to reduce the friction and wear generated during the movement, which can not only extend the service life of the hollow plate 12, but also reduce the noise and heat generated by friction.
[0033] See also Figure 1 Another rotating rod 3 is arranged on one side of the box body 1 , and a transmission group 15 is arranged between the two rotating rods 3 .
[0034] The arrangement of the transmission group 15 enables the two rotating rods 3 to achieve power transmission and linkage, which means that when one of the rotating rods 3 is driven by the motor, the other rotating rod 3 is also driven to rotate through the transmission group 15 .
[0035] See also Figure 1 A motor base is fixedly mounted on the outer wall of the box body 1, and the servo motor 2 is fixedly mounted on the motor base.
[0036] The servo motor 2 is fixed to the box body 1 through the motor seat, and this installation method increases the stability of the servo motor 2. Stable installation helps to reduce the vibration and displacement of the servo motor 2 during operation, thereby ensuring the stability and reliability of the overall operation of the device.
[0037] See also Figure 4An adjusting block 11 is provided on the top of the mounting plate 7 , a mounting block 9 is installed on the top of the adjusting block 11 , a plurality of hexagonal bolts 10 are threadedly connected to the top of the mounting block 9 , and the long rod 6 is fixedly installed on the top of the mounting block 9 .
[0038] The adjusting block 11 can be replaced by the hexagonal bolt 10, and the length of the hollow plate 12 extending from the long rod 6 can be changed to adjust according to the amount of soy products. If more soy products need to be dehydrated, the adjusting block 11 with a higher height can be replaced, and vice versa if fewer soy products need to be dehydrated.
[0039] The regulating block 11 is a food grade plastic polyethylene, which is also used in regulating blocks or other parts of the food industry. Food grade plastic materials meet relevant food safety standards, do not contain harmful substances, and will not contaminate food. In addition, they should also have good durability, temperature resistance and chemical resistance to meet the needs of food processing.
[0040] Working principle: After the bean products are squeezed and dehydrated by driving the pressing plate 14 downward through the telescopic end of the cylinder 13, the bean products may stick together due to the pressing. The servo motor 2 is started by the single-chip microcomputer, and the servo motor 2 drives the rotating rod 3 and the protrusion 4 to rotate. When the protrusion 4 rotates, the hollow plate 12 is lifted up. When the protrusion 4 slides over the bottom of the hollow plate 12, the hollow plate 12 falls down due to gravity, thereby generating vibration. The vibration can help separate the bean products that have been stuck together. When the protrusion 4 rotates, it will lift the L-shaped plate 8. The lifting of plate 8 causes the long rod 6 and the mounting plate 7 to be lifted synchronously, and the long rod 6 lifts up the soy product. The top of the long rod 6 is a smooth arc shape, which will not damage the soy product. When the protrusion 4 slides over the L-shaped plate 8, it returns to its original shape under the pulling force of the reset spring 5. This can also effectively help separate the soy products that have been stuck together, avoid the occurrence of adhesion, ensure the integrity and quality of the soy products, and at the same time reduce the time and labor costs to separate and process the soy products that are stuck together, which not only reduces the production cost, but also improves the production efficiency.
[0041] The adjusting block 11 can be replaced by the hexagonal bolt 10, and the length of the hollow plate 12 extending from the long rod 6 can be changed to adjust according to the amount of soy products. If more soy products need to be dehydrated, the adjusting block 11 with a higher height can be replaced, and vice versa if fewer soy products need to be dehydrated.
[0042] The regulating block 11 is a food grade plastic polyethylene, which is also used in regulating blocks or other parts of the food industry. Food grade plastic materials must meet relevant food safety standards, do not contain harmful substances, and will not contaminate food. In addition, they should also have good durability, temperature resistance and chemical resistance to meet the needs of food processing.
Claims
1. A bean product dehydration device with strong adaptability, comprising a box body (1) and a support frame (16), characterized in that: A servo motor (2) is arranged on one side of the box body (1); a driving end of the servo motor (2) is connected to a rotating rod (3); a protrusion (4) is fixedly mounted on the outer wall of the rotating rod (3); a return spring (5) is fixedly mounted on the top of the support frame (16); a mounting plate (7) is fixedly mounted on the top of the return spring (5); a long rod (6) is arranged above the mounting plate (7); and an L-shaped plate (8) is fixedly mounted on the top of the mounting plate (7).
2. A bean product dehydration device with strong adaptability as claimed in claim 1, characterized in that: The support frame (16) is fixedly mounted on the inner wall of the box body (1), a telescopic rod is fixedly mounted between the support frame (16) and the mounting plate (7), and the return spring (5) is arranged on the outer wall of the telescopic rod.
3. A bean product dehydration device with strong adaptability as claimed in claim 2, characterized in that: A hollow plate (12) is arranged inside the box body (1), a plurality of support blocks (17) are fixedly installed inside the box body (1), and the hollow plate (12) is arranged on top of the support blocks (17).
4. A bean product dehydration device with strong adaptability as claimed in claim 3, characterized in that: A cylinder (13) is fixedly mounted on the top of the box body (1), a pressing plate (14) is fixedly mounted on the telescopic end of the cylinder (13), and the pressing plate (14) is arranged above the hollow plate (12).
5. The bean product dehydration device with strong adaptability as claimed in claim 4, characterized in that: Slide blocks (18) are fixedly mounted on both sides of the hollow plate (12), and a slideway matching the slide blocks (18) is provided on the box body (1).
6. A bean product dehydration device with strong adaptability as claimed in claim 5, characterized in that: Another rotating rod (3) is provided on one side of the box body (1), and a transmission group (15) is provided between the two rotating rods (3).
7. A bean product dehydration device with strong adaptability as claimed in claim 6, characterized in that: A motor seat is fixedly mounted on the outer wall of the box body (1), and the servo motor (2) is fixedly mounted on the motor seat.
8. The bean product dehydration device with strong adaptability as claimed in claim 7, characterized in that: An adjustment block (11) is arranged on the top of the mounting plate (7), a mounting block (9) is mounted on the top of the adjustment block (11), a plurality of hexagonal bolts (10) are threadedly connected to the top of the mounting block (9), and the long rod (6) is fixedly mounted on the top of the mounting block (9).