Chocolate brick tea mold easy to demold
By designing chocolate tea brick molds that are easy to release, the cylinder drives the press block and bottom plate to rise, the existing molds have been solved, and the production efficiency and operation safety are improved.
Patent Information
- Application Number
- CN202421116412.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Due to the high material strength of existing tea brick molds, the mold weight is large, and the tea bricks are manually removed slowly and the production efficiency is low.
A chocolate tea brick mold that is easy to release is designed. By setting up a pressing block and a driving mechanism, after the pressing of the tea brick is completed, the cylinder is used to drive the pressing block and the bottom plate to rise. The workers only need to remove the bottom plate and the tea brick to complete the demolding process. .
It improves the efficiency of tea brick production, reduces workers' handling and inverting molds, and enhances the safety and production efficiency of operations.
Smart Images
Figure CN222466013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea production, in particular to an easy-to-demold chocolate tea brick mould. Background Art
[0002] Tea bricks are tea leaves that look like bricks. They are a representative type of compressed tea, made from tea leaves, tea stems, and sometimes tea powder. In order to facilitate storage and transportation or according to customer habits, a certain amount of tea is pressed into square tea bricks of different sizes, which are convenient for packaging, storage and transportation.
[0003] In the production process of existing tea bricks, a certain amount of steamed tea leaves are usually added into a mold for pressing. After pressing, the mold is manually removed to take out the pressed tea brick. However, in order to ensure that the mold can withstand the pressure of the pressing process, the mold is usually made of metal material with high mechanical strength. The mold is heavy, and the speed of manually taking out the tea brick is slow, resulting in low production efficiency. Utility Model Content
[0004] The utility model aims to provide a chocolate tea brick mould which is easy to demould and has the effect of improving production efficiency.
[0005] The above technical purpose of the utility model is achieved through the following technical scheme: it includes a machine body, a workbench horizontally arranged on the machine body and a frame movably arranged on the workbench, a bottom plate movably arranged in the frame, a first driving cylinder vertically arranged on the machine body, a pressing block is arranged at the output end of the first driving cylinder, the pressing block can be movably fitted to the inner wall of the frame, and a pushing mechanism for driving the bottom plate to rise is arranged on the machine body.
[0006] The utility model is further configured as follows: the pushing mechanism comprises a second driving cylinder vertically arranged at the bottom of the machine body and a pushing hole opened on the workbench, and the cross-sectional area of the pushing hole is smaller than the cross-sectional area of the bottom plate.
[0007] The utility model is further configured as follows: the workbench includes a material pressing portion and an operating portion, the first driving cylinder is located at the material pressing portion, and the material pushing hole and the second driving cylinder are located at the operating portion.
[0008] The utility model is further configured as follows: a third driving cylinder is horizontally arranged on the machine body, and the third driving cylinder can push the frame body to move from the material pressing part to just above the material pushing hole.
[0009] The utility model is further configured as follows: a driving gear is symmetrically rotatably arranged on the workbench, first driving racks meshing with the top of the driving gear are horizontally arranged on both sides of the frame, a second driving rack meshing with the bottom of the driving gear is symmetrically slidably arranged inside the workbench, a cover plate is arranged between the two second driving racks, and when the frame is located directly below the pressing block, the cover plate is movably fitted into the pushing hole.
[0010] The utility model is further configured as follows: the upper surface of the bottom plate is evenly provided with long strip-shaped demoulding grooves.
[0011] The utility model is further configured as follows: a first pushing block is horizontally arranged at the output end of the second driving cylinder, and the first pushing block can be movably fitted to the inner wall of the pushing hole.
[0012] The utility model is further configured as follows: a second pushing block is vertically arranged at the output end of the third driving cylinder, and when the frame body contacts the second pushing block, the frame body is located directly below the pressing block.
[0013] The utility model is further configured as follows: the longitudinal cross-sectional area of the second pushing block is larger than the longitudinal cross-sectional area of the frame.
[0014] The utility model is further configured as follows: a limit block is horizontally arranged at the top end of the pressing block, and the limit block can abut against the top end of the frame.
[0015] The beneficial effects of the utility model are:
[0016] 1. By setting the pressing block and the driving mechanism, after the pressing of the tea brick is completed, the first driving cylinder drives the pressing block to rise, and then the driving mechanism pushes the bottom plate and the pressed tea brick to rise. The workers only need to take out the bottom plate and the tea brick, and then separate the tea brick from the bottom plate to complete the demoulding process of the tea brick. The workers do not need to turn the mold upside down to take out the tea brick, thereby improving production efficiency.
[0017] 2. By setting up the pressing part and the operating part, the workers' operations of adding tea leaves and taking tea bricks are separated from the pressing operation of tea bricks, avoiding the safety risks to workers in the tea pressing process, thereby improving the safety of operation.
[0018] 3. By setting a driving gear, a first driving rack and a cover plate, when the frame is located directly below the pressing block, the cover plate is attached to the pushing hole. When the third driving cylinder pushes the frame to move directly above the pushing hole, the first driving rack drives the driving gear to rotate, thereby driving the second driving rack and the cover plate to move in a direction away from the pushing hole. When the frame moves to directly above the pushing hole, the cover plate is separated from the pushing hole, thereby realizing the opening and closing of the pushing hole, avoiding safety risks caused by misoperation of the second driving cylinder during the pressing process of tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic structural diagram of an embodiment of an easily demouldable chocolate tea brick mold of the utility model;
[0021] Figure 2 It is a partial cross-sectional structural schematic diagram of an embodiment of an easily demouldable chocolate tea brick mold of the utility model;
[0022] Figure 3 yes Figure 2 A is an enlarged schematic diagram;
[0023] Figure 4 yes Figure 2 A magnified schematic diagram of B.
[0024] In the figure, 1, machine body; 2, workbench; 2a, pressing part; 2b, operating part; 3, frame; 4, bottom plate; 5, first driving cylinder; 6, pressing block; 7, pushing mechanism; 7a, second driving cylinder; 7b, pushing hole; 8, third driving cylinder; 9, driving gear; 10, first driving rack; 11, second driving rack; 12, cover plate; 13, demoulding groove; 14, first pushing block; 15, second pushing block; 16, limit block. DETAILED DESCRIPTION
[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model provides a chocolate tea brick mold which is easy to demould. Figures 1 to 4 As shown, it includes a machine body 1, a workbench 2 horizontally arranged on the machine body 1, and a frame body 3 movably arranged on the workbench 2, a bottom plate 4 is movably arranged in the frame body 3, a first driving cylinder 5 is vertically arranged on the machine body 1, a pressing block 6 is arranged at the output end of the first driving cylinder 5, and the pressing block 6 can be movably fitted to the inner wall of the frame body 3, and a pushing mechanism 7 for driving the bottom plate 4 to rise is arranged on the machine body 1.
[0027] Furthermore, the pushing mechanism 7 includes a second driving cylinder 7 a vertically arranged at the bottom of the machine body 1 and a pushing hole 7 b opened on the workbench 2 , and the cross-sectional area of the pushing hole 7 b is smaller than the cross-sectional area of the bottom plate 4 .
[0028] Furthermore, the workbench 2 includes a material pressing portion 2a and an operating portion 2b, the first driving cylinder 5 is located at the material pressing portion 2a, and the material pushing hole 7b and the second driving cylinder 7a are located at the operating portion 2b.
[0029] Furthermore, a third driving cylinder 8 is horizontally arranged on the machine body 1, and the third driving cylinder 8 can push the frame body 3 to move from the material pressing portion 2a to just above the material pushing hole 7b.
[0030] Furthermore, a driving gear 9 is symmetrically rotatably arranged on the workbench 2, a first driving rack 10 meshing with the top of the driving gear 9 is horizontally arranged on both sides of the frame 3, a second driving rack 11 meshing with the bottom of the driving gear 9 is symmetrically slidably arranged inside the workbench 2, a cover plate 12 is arranged between the two second driving racks 11, and when the frame 3 is located directly below the pressing block 6, the cover plate 12 is movably fitted into the pushing hole 7b.
[0031] Furthermore, the upper surface of the bottom plate 4 is evenly provided with long strip-shaped demoulding grooves 13 .
[0032] Furthermore, a first pushing block 14 is horizontally disposed at the output end of the second driving cylinder 7a, and the first pushing block 14 can be movably fitted to the inner wall of the pushing hole 7b.
[0033] Furthermore, a second pushing block 15 is vertically disposed at the output end of the third driving cylinder 8 . When the frame body 3 abuts against the second pushing block 15 , the frame body 3 is located directly below the pressing block 6 .
[0034] Furthermore, the longitudinal cross-sectional area of the second pushing block 15 is larger than the longitudinal cross-sectional area of the frame 3 .
[0035] Furthermore, a limit block 16 is horizontally disposed at the top of the pressing block 6 , and the limit block 16 can abut against the top of the frame 3 .
[0036] When it is necessary to press the tea brick, first the frame 3 is located in the operating part 2b, and the worker puts the steamed tea leaves into the frame 3, and then pushes the frame 3 until the frame 3 contacts the second pushing block 15. In this process, the first driving racks 10 on both sides of the frame 3 push the driving gear 9, so that the second driving rack 11 and the cover plate 12 are close to the pushing hole 7b, and then the first driving cylinder 5 is opened to push the pressing block 6 downward into the frame 3 to press the tea leaves until the limit block 16 contacts the top of the frame 3. At this time, the pressing of the tea leaves is completed. Afterwards, the first driving cylinder 5 drives the pressing block 6 to rise, so that the pressing block 6 is separated from the tea brick, and then the tea brick is pressed. The third driving cylinder 8 is opened, and the second pushing block 15 pushes the frame 3 to move to the top of the pushing hole 7b. During this process, the first driving racks 10 on both sides of the frame 3 push the driving gear 9, so that the second driving rack 11 and the cover plate 12 are away from the pushing hole 7b. Then the second driving cylinder 7a is opened to drive the first pushing block 14 to move upward to push the bottom plate 4 and the tea brick out of the frame 3. The workers only need to take out the bottom plate 4 and the tea brick, and then separate the tea brick from the bottom plate 4 to complete the demoulding process of the tea brick. During the whole process, the workers do not need to carry the mold, nor do they need to turn the mold upside down to take out the tea brick, thereby improving production efficiency.
[0037] By providing the pressing part 2a and the operating part 2b, the operations of workers adding tea leaves and taking tea bricks are separated from the pressing operation of tea bricks, thereby avoiding safety risks to workers during the tea pressing process, thereby improving the safety of operation.
[0038] By setting the driving gear 9, the first driving rack 10 and the cover plate 12, the opening and closing of the pushing hole 7b are realized, thereby avoiding the safety risk caused by the misoperation of the second driving cylinder 7a during the pressing process of tea leaves; at the same time, the two sides of the frame 3 are limited by the first driving rack 10 and the driving gear 9, so that the workers can push the frame 3 to contact the second pushing block 15.
[0039] The long strip demoulding groove 13 is provided to facilitate the separation between the tea brick and the bottom plate 4 .
[0040] By providing the first pushing block 14 and the second pushing block 15 , the contact areas between the first pushing block 14 and the bottom plate 4 and between the second pushing block 15 and the frame 3 are increased, so that the movement process of the frame 3 and the bottom plate 4 is more stable.
[0041] It should be noted that the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0042] The above description is only a description of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any changes or modifications made by a person skilled in the art in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.
Claims
1. A chocolate tea brick mold that is easy to demould, characterized in that: The invention comprises a machine body (1), a workbench (2) horizontally arranged on the machine body (1), and a frame (3) movably arranged on the workbench (2); a bottom plate (4) is movably arranged in the frame (3); a first driving cylinder (5) is vertically arranged on the machine body (1); a material pressing block (6) is arranged at the output end of the first driving cylinder (5); the material pressing block (6) can be movably fitted to the inner wall of the frame (3); and a material pushing mechanism (7) for driving the bottom plate (4) to rise is arranged on the machine body (1).
2. The easily demouldable chocolate tea brick mold according to claim 1, characterized in that: The pushing mechanism (7) comprises a second driving cylinder (7a) vertically arranged at the bottom of the machine body (1) and a pushing hole (7b) opened on the workbench (2), and the cross-sectional area of the pushing hole (7b) is smaller than the cross-sectional area of the bottom plate (4).
3. The easily demouldable chocolate tea brick mold according to claim 2, characterized in that: The workbench (2) comprises a material pressing part (2a) and an operating part (2b), the first driving cylinder (5) is located at the material pressing part (2a), and the material pushing hole (7b) and the second driving cylinder (7a) are located at the operating part (2b).
4. The easily demouldable chocolate tea brick mold according to claim 3, characterized in that: A third driving cylinder (8) is horizontally arranged on the machine body (1), and the third driving cylinder (8) can push the frame body (3) to move from the material pressing part (2a) to just above the material pushing hole (7b).
5. The easily demouldable chocolate tea brick mold according to claim 4, characterized in that: A driving gear (9) is symmetrically rotatably arranged on the workbench (2), first driving racks (10) meshing with the top of the driving gear (9) are horizontally arranged on both sides of the frame (3), and a second driving rack (11) meshing with the bottom of the driving gear (9) is symmetrically slidably arranged inside the workbench (2), and a cover plate (12) is arranged between the two second driving racks (11), and when the frame (3) is located directly below the pressing block (6), the cover plate (12) is movably fitted to the pushing hole (7b).
6. The easily demouldable chocolate tea brick mold according to claim 1, characterized in that: The upper surface of the bottom plate (4) is evenly provided with long strip-shaped demoulding grooves (13).
7. The easily demouldable chocolate tea brick mold according to claim 3, characterized in that: A first pushing block (14) is horizontally arranged at the output end of the second driving cylinder (7a), and the first pushing block (14) can be movably fitted to the inner wall of the pushing hole (7b).
8. The easily demouldable chocolate tea brick mold according to claim 4, characterized in that: A second pushing block (15) is vertically arranged at the output end of the third driving cylinder (8); when the frame (3) contacts the second pushing block (15), the frame (3) is located directly below the pressing block (6).
9. The easily demouldable chocolate tea brick mold according to claim 8, characterized in that: The longitudinal cross-sectional area of the second pushing block (15) is greater than the longitudinal cross-sectional area of the frame (3).
10. The easily demouldable chocolate tea brick mold according to claim 1, characterized in that: A limit block (16) is horizontally arranged at the top end of the pressing block (6), and the limit block (16) can abut against the top end of the frame (3).