Water extraction device for continuous production
By designing a water extraction device for continuous production, the shortcomings of the existing devices in terms of production continuity, production capacity and flexibility are solved, and an efficient and continuous Chinese medicine extraction process is achieved.
Patent Information
- Application Number
- CN202421163281.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing Chinese medicine water extraction device has defects in production continuity, rationality, production capacity, convenience of operation and flexibility, resulting in low production efficiency, human intervention, insufficient production capacity and inconvenient operation.
A continuous production water extraction device is designed, including a first extraction device and a second extraction device. Through reasonable pipeline connection design and overall layout design, the continuity of the production process is ensured, and two single effects are set in the equipment. The system and a set of heat reflux systems achieve capacity improvement and process flexibility.
It improves production continuity and production capacity, reduces artificial intervention, realizes flexible extraction of multiple processes, and improves extraction efficiency and product quality.
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Figure CN222468051U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field, and in particular relates to a water extraction device for continuous production. Background Art
[0002] The continuity, rationality, ease of operation and extraction efficiency of the design of Chinese medicine water extraction equipment are important factors affecting the extraction process of Chinese medicine. The existing extraction equipment still has certain defects in controlling the continuity of production, production capacity, ease of operation and extraction rate. Specifically, it is manifested in: 1. Poor production continuity. The water extraction process needs to go through soaking extraction, concentration and cleaning processes. In order to ensure the continuity of production, it is necessary to design a reasonable pipeline connection structure to ensure the effective and orderly connection between one process and the next process. It is important to ensure the automatic transmission of materials without human intervention. Some existing devices cannot ensure the continuity of production, and human intervention is required in the middle to proceed to the next step; 2. In terms of rationality, Chinese medicine extraction is a continuous production process. There are certain intersections and correlations between each process. It is necessary to ensure the reasonable handover and operation between processes to ensure the continuity and stability of production. However, the rationality of the pipeline connection and valve position design of the current process equipment is poor, and operators need to intervene manually. At the same time, there are also situations where process jams occur during the production process and require manual processing; 3. In terms of production capacity, in existing equipment, when there is a demand for more production capacity, there is a certain gap in production capacity supply; 4. In terms of ease of operation, there are still certain problems in the structural design of large-scale extraction equipment. There are situations where operators are unbalanced in production operation, control is not profitable, and some special situations cannot be handled; 5. In terms of flexibility, when multiple process drugs need to work and produce at the same time, multiple and multiple production process structures need to be set up for extraction; Utility Model Content
[0003] In view of this, the present invention aims to provide a continuous production water extraction device to solve at least one of the above problems.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] A continuously produced water extraction device comprises a first extraction device and a second extraction device, wherein a steam pipe is respectively connected to a plurality of first extraction devices and one second extraction device, and a water inlet pipe is respectively connected to the first extraction device and the second extraction device. The first extraction device comprises an extraction component and a concentration component, wherein the extraction component is connected to the steam pipe and the water inlet pipe, and the concentration component is connected to the steam pipe. The extraction component comprises a first extraction tank, a first buffer tank, and a first condensation tank, wherein the first extraction tank is connected to the water inlet pipe and the steam pipe, wherein the top of the first extraction tank is connected to the first condensation tank, wherein the first extraction tank is connected to the first buffer tank, and wherein the first buffer tank is connected to the concentration component.
[0006] Furthermore, the first extraction tank is connected to the water inlet pipe through a first pipeline, and a first valve is provided on the first pipeline; the steam pipe is connected to the first extraction tank through a second pipeline, and a second valve is provided on the second pipeline;
[0007] A second condensing tank is provided on the pipeline between the first extraction tank and the first condensing tank, the second condensing tank is connected to the bottom of the first condensing tank, a water outlet pipeline is provided on one side of the second condensing tank, and a third valve is provided on the water outlet pipeline;
[0008] One side of the first condensation tank is connected to the top of the first extraction tank through a pipeline;
[0009] The bottom of the first extraction tank is connected to the buffer tank through a third pipeline, and a fourth valve and a first water pump are provided on the third pipeline;
[0010] One side of the first extraction tank is connected to the buffer tank via a fourth pipeline, and a fifth valve is provided on the fourth pipeline;
[0011] The third pipeline and the fourth pipeline are connected to the cache tank through a mixing pipeline, and a sixth valve is provided on the mixing pipeline.
[0012] Furthermore, the bottom of the first cache tank is connected to the concentration assembly through a fifth pipeline, and the fifth pipeline is provided with a second water pump and a seventh valve.
[0013] Further, the concentration assembly includes a second buffer tank, a first heating and concentrating unit, a first circulating concentrating unit, a second heating and concentrating unit, a second circulating concentrating unit, and a condensing tower;
[0014] The second buffer tank is connected to the extraction assembly, and the second buffer tank is respectively connected to the first heating and concentrating unit and the second heating and concentrating unit; the steam pipe is respectively connected to the first heating and concentrating unit and the second heating and concentrating unit;
[0015] The bottom of the first heating and concentrating unit is connected to the bottom of the first circulation concentrating unit, one side of the first heating and concentrating unit is connected to the side of the first circulation concentrating unit; one side of the first heating and concentrating unit is connected to the second heating and concentrating unit;
[0016] The bottom of the second heating and concentrating unit is connected to the bottom of the second circulation and concentrating unit, and one side of the second heating and concentrating unit is connected to the side of the second circulation and concentrating unit;
[0017] The first circulation concentrator unit is connected to the second heating concentrator unit, and the second circulation concentrator unit is connected to the condensation tower.
[0018] Furthermore, the steam pipe is connected to the first heating and concentrating unit through a sixth pipeline, an eighth valve is arranged on the sixth pipeline, and the first buffer tank is connected to the second buffer tank through a pipeline.
[0019] The second buffer tank is connected to the first heating and concentrating unit through the seventh pipeline, and a ninth valve is provided on the seventh pipeline. The second buffer tank is connected to the second heating and concentrating unit through the eighth pipeline, and a tenth valve is provided on the eighth pipeline.
[0020] The upper part of the first circulation concentrator is connected to the third condenser through a pipeline, one side of the third condenser is connected to the first circulation concentrator, the third condenser is connected to the second circulation concentrator through a ninth pipeline, and an eleventh valve is provided on the ninth pipeline.
[0021] Further, one side of the second heating and concentrating unit is connected to the steam pipe through a tenth pipeline, and a twelfth valve is provided on the tenth pipeline;
[0022] The seventh pipeline and the eighth pipeline of the first heating and concentrating unit and the second heating and concentrating unit are both connected to the drain pipe, and the drain pipe is provided with a thirteenth valve.
[0023] The upper part of the second circulation concentrator unit is connected to the fourth condenser tank through a pipeline, one side of the fourth condenser tank is connected to the second circulation concentrator unit, and the fourth condenser tank is connected to the condensation tower.
[0024] An exhaust pipeline is arranged on the upper part of the first circulation concentrator unit and the second circulation concentrator unit, and a fourteenth valve is arranged on the exhaust pipeline.
[0025] Furthermore, a vacuum pipe is provided on one side of the condensation tower, and a fifteenth valve is provided on the vacuum pipe.
[0026] A cooling water outlet pipeline is provided on one side of the condensing tower, and a sixteenth valve is provided on the cooling water outlet pipeline;
[0027] A cooling pipeline is arranged on one side of the condensation tower, a seventeenth valve is arranged on the cooling pipeline, a discharge pipeline is arranged on the cooling pipeline, and an eighteenth valve is arranged on the discharge pipeline.
[0028] A circulation pipeline is arranged on one side of the condensing tower, and a nineteenth valve is arranged on the circulation pipeline.
[0029] The condensation tower is equipped with four drain pipes, and the drain pipes are provided with a 20th valve. The present application discharges the solution containing alcohol through the 20th valve.
[0030] Further, the second extraction device includes a second extraction tank, a reflux tank, a fifth condensing tank, a third heating and concentrating unit, and a third circulating concentrating unit;
[0031] The second extraction tank is connected to the reflux tank, the reflux tank is connected to the fifth condensation tank, the fifth condensation tank is connected to the second extraction tank, the fifth condensation tank is connected to the third circulation concentrator, the third heating concentrator is connected to the third circulation concentrator, the bottom of the second extraction tank is connected to the third heating concentrator, and the third heating concentrator is connected to the third circulation concentrator;
[0032] The third heating and concentrating unit is connected to the steam pipe, and the water inlet pipe is connected to the second extraction tank.
[0033] Further, the second extraction tank is connected to the water inlet pipe through an eleventh pipeline, and a twenty-first valve is provided on the eleventh pipeline;
[0034] One side of the second extraction tank is connected to the third heating and concentrating unit through a twelfth pipeline, a twenty-second valve is provided on the twelfth pipeline, and the water inlet pipe is connected to the second extraction tank through a thirteenth pipeline, a twenty-third valve is provided on the thirteenth pipeline;
[0035] The bottom of the second extraction tank is connected to the third heating and concentrating unit through a fourteenth pipeline, and a twenty-fourth valve is provided on the fourteenth pipeline;
[0036] A vacuum pipeline is arranged above the reflux tank, and a twenty-fifth valve is arranged on the vacuum pipeline.
[0037] Furthermore, the fifth condensing tank is connected to the third circulating concentrating unit via the fifteenth pipeline, a twenty-sixth valve is provided on the fifteenth pipeline, the fifteenth pipeline is connected to the second extracting tank via the sixteenth pipeline, a twenty-seventh valve is provided on the sixteenth pipeline.
[0038] A cooling water discharge pipeline is provided on one side of the fifth condenser, and a twenty-eighth valve is provided on the cooling water discharge pipeline.
[0039] Furthermore, a paste discharge pipeline is provided at the bottom of the twenty-eighth valve, a twenty-ninth valve is provided on the paste discharge pipeline, and a thirtieth valve is provided on the vent pipeline of the third circulation concentrator unit.
[0040] Compared with the prior art, the continuous production water extraction device described in the utility model has the following advantages:
[0041] 1. The production continuity of this application is improved, and the continuity of the production process is ensured through reasonable pipeline connection design, device design and overall layout design.
[0042] 2. In terms of production capacity and flexibility, two single-effect systems and a heat reflux system are set up in the equipment, which can not only increase production capacity but also flexibly realize the extraction of traditional Chinese medicine for various processes.
[0043] 3. In terms of production flexibility, two sets of extraction and concentration tanks and one set of heat reflux unit are configured to ensure the simultaneous production of multiple production process products. At the same time, flexible and adaptable process selection can be carried out through the first extraction device (extraction + concentration) and the second extraction device (heat reflux). BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0045] Figure 1 This is a schematic diagram of a continuous production water extraction device described in an embodiment of the utility model.
[0046] Description of reference numerals:
[0047] 1. First extraction tank; 2. First buffer tank; 3. First condensation tank; 4. Water inlet pipe; 5. Steam pipe; 6. First valve; 7. Second valve; 8. Second condensation tank; 9. Third valve; 10. Fourth valve; 11. First water pump; 12. Fifth valve; 13. Sixth valve; 14. Second water pump; 15. Seventh valve; 16. Second buffer tank; 17. First heating and concentrating unit; 18. First circulation concentrating unit; 19. Second heating and concentrating unit; 20. Second circulation concentrating unit; 21. Condensation tower; 22. Eighth valve; 23. Ninth valve; 24. Tenth valve; 25. Third condensation tank; 26. Eleventh valve; 27. Twelfth valve; 28. Tenth three valves; 29, the fourth condensing tank; 30, the fourteenth valve; 31, the fifteenth valve; 32, the sixteenth valve; 33, the seventeenth valve; 34, the eighteenth valve; 35, the nineteenth valve; 36, the twentieth valve; 37, the twenty-first valve; 38, the second extraction tank; 39, the reflux tank; 40, the fifth condensing tank; 41, the third heating and concentrating unit; 42, the third circulating concentrating unit; 43, the twenty-second valve; 44, the twenty-third valve; 45, the twenty-fourth valve; 46, the twenty-fifth valve; 47, the twenty-sixth valve; 48, the twenty-seventh valve; 49, the twenty-eighth valve; 50, the twenty-ninth valve; 51, the thirtieth valve; 52, the thirty-first valve. DETAILED DESCRIPTION
[0048] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0049] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0050] like Figure 1As shown, a water extraction device for continuous production includes a first extraction device and a second extraction device, a steam pipe 5 is respectively connected to several first extraction devices and one second extraction device, and a water inlet pipe 4 is respectively connected to the first extraction device and the second extraction device. The first extraction device includes an extraction component and a concentration component, the extraction component is connected to the steam pipe 5 and the water inlet pipe 4, and the concentration component is connected to the steam pipe 5. The extraction component includes a first extraction tank 1, a first buffer tank 2, and a first condensation tank 3. The first extraction tank 1 is connected to the water inlet pipe 4 and the steam pipe 5, the top of the first extraction tank 1 is connected to the first condensation tank 3, the first extraction tank 1 is connected to the first buffer tank 2, and the first buffer tank 2 is connected to the concentration component.
[0051] The first extraction tank 1 is connected to the water inlet pipe 4 through the first pipeline, and the first pipeline is provided with a first valve 6; the steam pipe 5 is connected to the first extraction tank 1 through the second pipeline, and the second valve 7 is provided on the second pipeline; the second condensation tank 8 is provided on the pipeline between the first extraction tank 1 and the first condensation tank 3, and the second condensation tank 8 is connected to the bottom of the first condensation tank 3, and a water outlet pipeline is provided on one side of the second condensation tank 8, and a third valve 9 is provided on the water outlet pipeline; one side of the first condensation tank 3 is connected to the top of the first extraction tank 1 through a pipeline; the bottom of the first extraction tank 1 is connected to the buffer tank through the third pipeline, and a fourth valve 10 and a first water pump 11 are provided on the third pipeline; one side of the first extraction tank 1 is connected to the buffer tank through the fourth pipeline, and a fifth valve 12 is provided on the fourth pipeline; the third pipeline and the fourth pipeline are connected to the buffer tank through a mixing pipeline, and a sixth valve 13 is provided on the mixing pipeline. The bottom of the first buffer tank 2 is connected to the concentration component through the fifth pipeline, and a second water pump 14 and a seventh valve 15 are provided on the fifth pipeline.
[0052] The concentration component includes a second buffer tank 16, a first heating and concentrating unit 17, a first circulating concentrating unit 18, a second heating and concentrating unit, a second circulating concentrating unit 20, and a condensing tower 21; the second buffer tank 16 is connected to the extraction component, and the second buffer tank 16 is respectively connected to the first heating and concentrating unit 17 and the second heating and concentrating unit 19; the steam pipe 5 is respectively connected to the first heating and concentrating unit 17 and the second heating and concentrating unit 19; the bottom of the first heating and concentrating unit 17 is connected to the bottom of the first circulating concentrating unit 18, and one side of the first heating and concentrating unit 17 is connected to the side of the first circulating concentrating unit 18; one side of the first heating and concentrating unit 17 is connected to the second heating and concentrating unit 19; the bottom of the second heating and concentrating unit 19 is connected to the bottom of the second circulating concentrating unit 20, and one side of the second heating and concentrating unit 19 is connected to the side of the second circulating concentrating unit 20; the first circulating concentrating unit 18 is connected to the second heating and concentrating unit 19, and the second circulating concentrating unit 20 is connected to the condensing tower 21.
[0053] The steam pipe 5 is connected to the first heating and concentrating unit 17 through the sixth pipeline, and the eighth valve 22 is provided on the sixth pipeline. The first buffer tank 2 is connected to the second buffer tank 16 through the pipeline, and the second buffer tank 16 is connected to the first heating and concentrating unit 17 through the seventh pipeline, and the ninth valve 23 is provided on the seventh pipeline. The second buffer tank 16 is connected to the second heating and concentrating unit 19 through the eighth pipeline, and the tenth valve 24 is provided on the eighth pipeline. The upper part of the first circulation concentrating unit 18 is connected to the third condensing tank 25 through the pipeline, and one side of the third condensing tank 25 is connected to the first circulation concentrating unit 18. The third condensing tank 25 is connected to the second circulation concentrating unit 20 through the ninth pipeline, and the eleventh valve 26 is provided on the ninth pipeline.
[0054] One side of the second heating and concentrating unit 19 is connected to the steam pipe 5 through a tenth pipeline, and a twelfth valve 27 is provided on the tenth pipeline;
[0055] The seventh pipeline and the eighth pipeline of the first heating and concentrating unit 17 and the second heating and concentrating unit 19 are both connected to the drain pipe, and the drain pipe is provided with a thirteenth valve 28.
[0056] The upper part of the second circulation concentrator unit 20 is connected to the fourth condenser tank 29 through a pipeline, one side of the fourth condenser tank 29 is connected to the second circulation concentrator unit 20, and the fourth condenser tank 29 is connected to the condensation tower 21. An exhaust pipeline is provided at the upper part of the first circulation concentrator unit 18 and the second circulation concentrator unit 20, and a fourteenth valve 30 is provided on the exhaust pipeline.
[0057] A vacuum pipe is provided on one side of the condensation tower 21, and a fifteenth valve 31 is provided on the vacuum pipe. A cooling water outlet pipeline is provided on one side of the condensation tower 21, and a sixteenth valve 32 is provided on the cooling water outlet pipeline. A cooling pipeline is provided on one side of the condensation tower 21, and a seventeenth valve 33 is provided on the cooling pipeline. A discharge pipeline is provided on the cooling pipeline, and an eighteenth valve 34 is provided on the discharge pipeline. A circulation pipeline is provided on one side of the condensation tower 21, and a nineteenth valve 35 is provided on the circulation pipeline. The condensation tower 21 is provided with a liquid discharge pipeline on four sides, and a twentieth valve 36 is provided on the liquid discharge pipeline. The present application discharges the alcohol-containing solution through the twentieth valve 36.
[0058] The second extraction device includes a second extraction tank 38, a reflux tank 39, a fifth condensing tank 40, a third heating and concentrating unit 41, and a third circulation concentrating unit 42; the second extraction tank 38 is connected to the reflux tank 39, the reflux tank 39 is connected to the fifth condensing tank 40, the fifth condensing tank 40 is connected to the second extraction tank 38, the fifth condensing tank 40 is connected to the third circulation concentrating unit 42, the third heating and concentrating unit 41 is connected to the third circulation concentrating unit 42, the bottom of the second extraction tank 38 is connected to the third heating and concentrating unit 41, and the third heating and concentrating unit 41 is connected to the third circulation concentrating unit 42; the third heating and concentrating unit 41 is connected to the steam pipe 5, and the water inlet pipe 4 is connected to the second extraction tank 38.
[0059] The second extraction tank 38 is connected to the water inlet pipe 4 through the eleventh pipeline, and a twenty-first valve 37 is provided on the eleventh pipeline; one side of the second extraction tank 38 is connected to the third heating and concentrating unit 41 through the twelfth pipeline, and a twenty-second valve 43 is provided on the twelfth pipeline; the water inlet pipe 4 is connected to the second extraction tank 38 through the thirteenth pipeline, and a twenty-third valve 44 is provided on the thirteenth pipeline; the bottom of the second extraction tank 38 is connected to the third heating and concentrating unit 41 through the fourteenth pipeline, and a twenty-fourth valve 45 is provided on the fourteenth pipeline; a vacuum pipeline is provided above the reflux tank 39, and a twenty-fifth valve 46 is provided on the vacuum pipeline.
[0060] The fifth condensing tank 40 is connected to the third circulating concentrator unit 42 through the fifteenth pipeline, and the fifteenth pipeline is provided with a twenty-sixth valve 47. The fifteenth pipeline is connected to the second extraction tank 38 through the sixteenth pipeline, and the sixteenth pipeline is provided with a twenty-seventh valve 48. A cooling water discharge pipeline is provided on one side of the fifth condensing tank 40, and a twenty-eighth valve 49 is provided on the cooling water discharge pipeline. A paste discharge pipeline is provided at the bottom of the twenty-eighth valve 49, and a twenty-ninth valve 50 is provided on the paste discharge pipeline. The third circulating concentrator unit 42 is provided with a vent pipeline provided with a thirtieth valve 51.
[0061] The second extraction tank 38 is connected to the steam pipe 5 through the seventeenth pipeline, and a thirty-first valve 52 is provided on the seventeenth pipeline.
[0062] The first extraction tank 1 and the second extraction tank 38 are tanks with jackets. Steam enters the jackets of the extraction tanks, and the steam is connected to the jacket of the first extraction tank 1, thereby heating the first extraction tank 1 and the second extraction tank 38.
[0063] In a specific implementation, the first extraction device and the second extraction device are selected according to the cost of the Chinese medicine. If the cost of the Chinese medicine is high, the first extraction device is used for extraction. If the cost of the Chinese medicine is low, the second extraction device is used for extraction.
[0064] In a specific implementation, if the cost of the Chinese medicine is high, the first extraction device is used for extraction. The present application sets up multiple first extraction devices, which can process multiple Chinese medicines at the same time and extract the effective components of multiple Chinese medicines;
[0065] Put the Chinese medicinal materials to be processed into the first extraction tank 1, open the first valve 6 and the second valve 7, and heat the first extraction tank 1. The water is converted into gas in the heated state. The gas in the first extraction tank 1 is cooled by the first condensation tank 3 and the second condensation tank 8. The gas in the first condensation tank 3 returns to the first extraction tank 1. The liquid containing Chinese medicinal materials at the bottom of the first extraction tank 1 enters the first buffer tank 2. The liquid containing Chinese medicinal materials is controlled to enter the first buffer tank 2 through the fourth valve 10 and the first water pump 11. One side of the first extraction tank 1 enters the first buffer tank 2 through the fifth valve 12;
[0066] The treated Chinese medicine liquid in the first buffer tank 2 enters the second buffer tank 16, and the treated Chinese medicine liquid in the second buffer tank 16 enters the first heating and concentrating unit 17 and the second heating and concentrating unit 19 respectively;
[0067] Steam heats the first heating and concentrating unit 17 and the second heating and concentrating unit 19, the first heating and concentrating unit 17 is heated, the gas of the first heating and concentrating unit 17 enters the first circulation concentrating unit 18, the Chinese medicine liquid of the first circulation concentrating unit 18 enters the first heating and concentrating unit 17 from the bottom through the pipeline, and the first heating and concentrating unit 17 and the second heating and concentrating unit 19 discharge the paste-like finished product (Chinese medicine paste) through the bottom of the thirteenth valve 28.
[0068] The gas from the first circulation concentrator unit 18 enters the second heating and concentrator unit, and is processed in the second heating and concentrator unit 19. The gas from the second heating and concentrator unit 19 enters the second circulation concentrator unit 20. The Chinese medicine liquid from the second circulation concentrator unit 20 enters the second heating and concentrator unit 19 from the bottom through a pipeline. The steam from the second circulation concentrator unit 20 is cooled from the top through a condensation tower 21. The steam from the first heating and concentrator unit 17 and the second concentrator unit are both cooled through the condensation tower 21. The aqueous solution is discharged from the bottom of the condensation tower 21 through the twentieth valve 36.
[0069] If the cost of the extracted Chinese medicine is low, the second extraction device is used for extraction;
[0070] The liquid to be treated enters the second extraction tank 38, the second extraction tank 38 is heated by steam, the gas extracted from the second extraction tank 38 passes through the reflux tank 39 and the fifth condenser 40 to cool the steam, and then the Chinese medicine is extracted again, the Chinese medicine liquid in the second extraction tank 38 is processed by the third heating and concentrating unit, the gas of the third heating and concentrating unit 41 enters the third circulation concentrating unit 42, and the Chinese medicine liquid of the third circulation concentrating unit 42 enters the third heating and concentrating unit 41 from the bottom through the pipeline;
[0071] The Chinese medicine ointment is discharged from the bottom of the third heating and concentrating unit 41 , and the aqueous solution is discharged from the bottom of the reflux tank 39 .
[0072] In the specific implementation, the present application sets up a first extraction device and a second extraction device. The present application can process different traditional Chinese medicines at the same time and extract the traditional Chinese medicines. The first extraction device needs to extract repeatedly through "extraction + concentration" to finally extract the ointment. During the extraction process, the hot solvent is continuously added to the medicine surface, and passes through the medicinal material layer at high speed from top to bottom to dissolve the solute in the medicinal material. The solute content in the medicinal material and the solute content in the solvent maintain a high gradient. The solute in the medicinal material is dissolved at a high speed until it is completely dissolved, and the extraction rate of the effective ingredient is high, so the ointment collection rate is high and the content of effective ingredients in the ointment is high. The ointment yield of the second extraction device is 10-15% lower than that of the first extraction device, which reduces the loss of medicinal materials.
[0073] The first extraction device is suitable for the extraction of some high-cost Chinese medicines, and the second extraction device is suitable for the extraction of some low-cost Chinese medicine residual liquids, and can be used for the extraction of Chinese medicine ointments from different Chinese medicine residual liquids. The second extraction device has the advantages of low energy consumption and high degree of automation, which can accelerate the dissolution of solutes, small equipment footprint, and save industrial steam, and has the characteristics of energy saving and consumption reduction.
[0074] The production continuity of this application is improved. Through reasonable pipeline connection design, device design and overall layout design, the continuity of the production process is guaranteed, and people are not or rarely involved in the production from soaking to extraction to cleaning. In terms of rationality, the connection structure is optimized to ensure the reasonable handover and operation between processes, without conflict between processes, and the production process requires little or no human intervention. In terms of production capacity and flexibility, two single-effect systems and a heat reflux system are set in the equipment, which can improve production capacity and flexibly realize the extraction of traditional Chinese medicine for various processes. In terms of production flexibility, two sets of extraction and concentration tanks and a heat reflux unit are configured to ensure the simultaneous production of various production process products, and at the same time, flexible and adaptable selection of processes can be made through "extraction + concentration" and "heat reflux".
[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A continuous production water extraction device, characterized in that: It includes a first extraction device and a second extraction device, wherein the steam pipe is respectively connected to a plurality of first extraction devices and one second extraction device, and the water inlet pipe is respectively connected to the first extraction device and the second extraction device; The first extraction device comprises an extraction component and a concentration component, wherein the extraction component is connected to the steam pipe and the water inlet pipe, and the concentration component is connected to the steam pipe; The extraction component includes a first extraction tank, a first buffer tank, and a first condensation tank. The first extraction tank is connected to a water inlet pipe and a steam pipe. The top of the first extraction tank is connected to the first condensation tank. The first extraction tank is connected to the first buffer tank. The first buffer tank is connected to the concentration component.
2. A continuous production water extraction device according to claim 1, characterized in that: The first extraction tank is connected to the water inlet pipe through a first pipeline, and a first valve is provided on the first pipeline; the steam pipe is connected to the first extraction tank through a second pipeline, and a second valve is provided on the second pipeline; A second condensing tank is provided on the pipeline between the first extraction tank and the first condensing tank, the second condensing tank is connected to the bottom of the first condensing tank, a water outlet pipeline is provided on one side of the second condensing tank, and a third valve is provided on the water outlet pipeline; One side of the first condensation tank is connected to the top of the first extraction tank through a pipeline; The bottom of the first extraction tank is connected to the buffer tank through a third pipeline, and a fourth valve and a first water pump are provided on the third pipeline; One side of the first extraction tank is connected to the buffer tank via a fourth pipeline, and a fifth valve is provided on the fourth pipeline; The third pipeline and the fourth pipeline are connected to the cache tank through a mixing pipeline, and a sixth valve is arranged on the mixing pipeline.
3. A continuous production water extraction device according to claim 2, characterized in that: The bottom of the first buffer tank is connected to the concentration component through a fifth pipeline, and a second water pump and a seventh valve are provided on the fifth pipeline.
4. A continuous production water extraction device according to claim 1, characterized in that: The concentration assembly includes a second buffer tank, a first heating and concentrating unit, a first circulating concentrating unit, a second heating and concentrating unit, a second circulating concentrating unit, and a condensing tower; The second buffer tank is connected to the extraction assembly, and the second buffer tank is respectively connected to the first heating and concentrating unit and the second heating and concentrating unit; the steam pipe is respectively connected to the first heating and concentrating unit and the second heating and concentrating unit; The bottom of the first heating and concentrating unit is connected to the bottom of the first circulation concentrating unit, one side of the first heating and concentrating unit is connected to the side of the first circulation concentrating unit; one side of the first heating and concentrating unit is connected to the second heating and concentrating unit; The bottom of the second heating and concentrating unit is connected to the bottom of the second circulation and concentrating unit, and one side of the second heating and concentrating unit is connected to the side of the second circulation and concentrating unit; The first circulation concentrator unit is connected to the second heating concentrator unit, and the second circulation concentrator unit is connected to the condensation tower.
5. A continuous production water extraction device according to claim 4, characterized in that: The steam pipe is connected to the first heating and concentrating unit through the sixth pipeline, an eighth valve is arranged on the sixth pipeline, and the first buffer tank is connected to the second buffer tank through the pipeline. The second buffer tank is connected to the first heating and concentrating unit through the seventh pipeline, and a ninth valve is provided on the seventh pipeline. The second buffer tank is connected to the second heating and concentrating unit through the eighth pipeline, and a tenth valve is provided on the eighth pipeline. The upper part of the first circulation concentrator is connected to the third condenser through a pipeline, one side of the third condenser is connected to the first circulation concentrator, the third condenser is connected to the second circulation concentrator through a ninth pipeline, and an eleventh valve is provided on the ninth pipeline.
6. A continuous production water extraction device according to claim 4, characterized in that: One side of the second heating and concentrating unit is connected to the steam pipe through a tenth pipeline, and a twelfth valve is provided on the tenth pipeline; The seventh pipeline and the eighth pipeline of the first heating and concentrating unit and the second heating and concentrating unit are both connected to the drain pipe, and the drain pipe is provided with a thirteenth valve; The upper part of the second circulation concentrator unit is connected to the fourth condenser tank through a pipeline, one side of the fourth condenser tank is connected to the second circulation concentrator unit, and the fourth condenser tank is connected to the condensation tower; An exhaust pipeline is arranged on the upper part of the first circulation concentrator unit and the second circulation concentrator unit, and a fourteenth valve is arranged on the exhaust pipeline.
7. A continuous production water extraction device according to claim 4, characterized in that: A vacuum pipe is provided on one side of the condensation tower, and a fifteenth valve is provided on the vacuum pipe. A cooling water outlet pipeline is provided on one side of the condensing tower, and a sixteenth valve is provided on the cooling water outlet pipeline; A cooling pipeline is provided on one side of the condensing tower, a seventeenth valve is provided on the cooling pipeline, a discharge pipeline is provided on the cooling pipeline, and an eighteenth valve is provided on the discharge pipeline; A circulation pipeline is provided on one side of the condensing tower, and a nineteenth valve is provided on the circulation pipeline; The condensing tower is equipped with four drain pipelines, and the drain pipelines are provided with 20 valves.
8. A continuous production water extraction device according to claim 1, characterized in that: The second extraction device includes a second extraction tank, a reflux tank, a fifth condensing tank, a third heating and concentrating unit, and a third circulating concentrating unit; The second extraction tank is connected to the reflux tank, the reflux tank is connected to the fifth condensation tank, the fifth condensation tank is connected to the second extraction tank, the fifth condensation tank is connected to the third circulation concentrator, the third heating concentrator is connected to the third circulation concentrator, and the bottom of the second extraction tank is connected to the third heating concentrator; The third heating and concentrating unit is connected to the steam pipe, and the water inlet pipe is connected to the second extraction tank.
9. A continuous production water extraction device according to claim 8, characterized in that: The second extraction tank is connected to the water inlet pipe through an eleventh pipeline, and a twenty-first valve is provided on the eleventh pipeline; One side of the second extraction tank is connected to the third heating and concentrating unit through a twelfth pipeline, a twenty-second valve is provided on the twelfth pipeline, and the water inlet pipe is connected to the second extraction tank through a thirteenth pipeline, a twenty-third valve is provided on the thirteenth pipeline; The bottom of the second extraction tank is connected to the third heating and concentrating unit via a fourteenth pipeline, and a twenty-fourth valve is provided on the fourteenth pipeline; A vacuum pipeline is arranged above the reflux tank, and a twenty-fifth valve is arranged on the vacuum pipeline.
10. A continuous production water extraction device according to claim 9, characterized in that: The fifth condensing tank is connected to the third circulating concentrator unit through the fifteenth pipeline, the fifteenth pipeline is provided with a twenty-sixth valve, the fifteenth pipeline is connected to the second extraction tank through the sixteenth pipeline, the sixteenth pipeline is provided with a twenty-seventh valve; A cooling water discharge pipeline is provided on one side of the fifth condenser, and a twenty-eighth valve is provided on the cooling water discharge pipeline; A paste discharge pipeline is provided at the bottom of the twenty-eighth valve, a twenty-ninth valve is provided on the paste discharge pipeline, and a thirtieth valve is provided on the vent pipeline of the third circulation concentrator unit.