Valve filter convenient to overhaul
By using an activated carbon filter layer, slow flow mechanism and cleaning mechanism with an inclined structure in the valve filter, the problems of poor filtration effect, difficulty in cleaning and inconvenient maintenance in the prior art are solved, and more efficient filtration effect and convenient maintenance are achieved. process.
Patent Information
- Application Number
- CN202421085458.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing valve filters have poor filtering effect when used, it is laborious to clean impurities, and are also less convenient for maintenance.
A valve filter for easy maintenance is designed, using an activated carbon filter layer with an inclined structure, a slow flow mechanism and a cleaning mechanism are installed, so as to achieve convenient disassembly and replacement through the maintenance mechanism.
It improves the filtering effect of the valve filter, simplifies the impurity cleaning process, and enhances the convenience of maintenance.
Smart Images

Figure CN222468309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve filters, in particular to a valve filter which is easy to repair. Background Art
[0002] Valve filter is a necessary filtering equipment for hydraulic control valves and precision mechanical products that are easy to clog. It is used to remove impurities in the medium and prevent granular impurities from entering the channel and causing clogging, so as to protect the equipment on the pipeline.
[0003] Since valve filters are generally installed on pipelines, the water passage is small, so the reaction time between the water body and the filter layer is short, which can easily affect the filtering effect of the valve filter when it is used; impurities are easily attached to the surface of the filter layer used to filter the water body, and in order to avoid clogging, it needs to be cleaned, and when cleaning impurities from general valve filters, the valve filter must be disassembled first, which is more laborious; if the valve filter needs to be repaired or the filter layer needs to be replaced regularly, the valve filter must be disassembled as a whole, which is more cumbersome, thereby reducing the convenience of repairing the valve filter. Utility Model Content
[0004] The utility model aims to provide a valve filter which is easy to maintain, so as to solve the problems in the background art that the valve filter has poor filtering effect when in use, is laborious to clean impurities, and has low convenience during maintenance.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve filter which is easy to maintain, comprising a filter housing, a water outlet pipe is fixed at the bottom position of one side of the filter housing, a water inlet pipe is fixed at the top position of the other side of the filter housing, the surface of the filter housing is covered with a cover body, an activated carbon filter layer is placed inside the filter housing, the structure of the activated carbon filter layer is an inclined structure, a cleaning mechanism is provided at the bottom of the filter housing, the cleaning mechanism consists of a cleaning component and a sewage outlet, the filter housing and the cover body are detachably connected through a maintenance mechanism, the interior of the maintenance mechanism includes a slide bar, a maintenance assembly and a slide groove, a slow flow mechanism is provided at one end of the water outlet pipe, and the slow flow mechanism consists of a slow flow component and a fixed plate.
[0006] Preferably, a sewage outlet is provided at the bottom of the filter housing, the sewage outlet is located below the activated carbon filter layer, and a cleaning component is provided below the sewage outlet.
[0007] Preferably, a collecting bucket, a control valve and a drain pipe are provided inside the cleaning component, a collecting bucket is fixed at the bottom of the filter housing, the collecting bucket is connected to the drain port, a drain pipe is fixed at the bottom of the collecting bucket, and a control valve is mounted on the surface of the drain pipe.
[0008] Preferably, slide bars are fixed on the surfaces of both sides of the activated carbon filter layer, and slide grooves are opened on the inner walls of both sides of the filter housing. The slide grooves and slide bars slide with each other, and the filter housing and the cover body are detachably connected through an inspection component.
[0009] Preferably, the inspection assembly is composed of fastening bolts, threaded holes and sealing gaskets, the inner wall of the cover body is adhered with the sealing gasket, and the surface of the sealing gasket is tightly fitted with the surface of the filter housing.
[0010] Preferably, threaded holes are provided on both sides of the top of the filter housing, and fastening bolts are threadedly connected to both sides of the cover body, and one side of the fastening bolts passes through the cover body and is threadedly fastened to the threaded holes.
[0011] Preferably, one end of the water outlet pipe is covered with a fixing plate, the fixing plate is detachably connected to the inner wall of the filter housing by screws, and a flow-slowing member is provided on the surface of the fixing plate.
[0012] Preferably, the interior of the flow slowing component includes a baffle, a flow slowing port and a baffle, a baffle is fixed to one side of the fixed plate, the structure of the baffle is an inclined structure, and one end of the baffle is in contact with the surface of the activated carbon filter layer.
[0013] Preferably, a slow flow port is provided at the bottom of the fixed plate, one side of the slow flow port is covered with a baffle, and one end of the baffle is rotatably connected to the surface of the fixed plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the valve filter that is easy to maintain not only increases the contact time between the water flow and the activated carbon filter layer, thereby improving the filtering effect of the valve filter when in use, making it easier to clean impurities from the valve filter, but also improves the convenience of maintaining the valve filter;
[0015] By providing a slow flow mechanism, the slow flow port can be blocked under the action of the baffle, and the water flow will impact the baffle after being filtered through the activated carbon filter layer, so that the baffle rotates and opens, and the water flow is discharged through the slow flow port. Under the action of the slow flow port, the time for water to flow into the outlet pipe can be slowed down, so that the water flow can fully contact with the activated carbon filter layer. At the same time, under the action of the baffle, the water flow on the top of the baffle can be intercepted, so that the water flow needs to pass through the bottom position of the activated carbon filter layer and then be discharged through the slow flow port, so that the water flow is fully in contact with the activated carbon filter layer, so as to realize the slow flow function of the valve filter on the water flow, increase the contact time between the water flow and the activated carbon filter layer, and thus improve the filtering effect of the valve filter when it is used;
[0016] By setting up a cleaning mechanism, since the activated carbon filter layer is an inclined structure, impurities attached to the surface of the activated carbon filter layer can fall into the sewage outlet under the action of gravity and fall into the collection bucket. If impurities need to be cleaned, it is only necessary to open the control valve when the pipeline stops conducting water, so that the impurities in the collection bucket can be discharged through the sewage pipe, so that the valve filter can save effort when cleaning impurities;
[0017] By providing an inspection mechanism, the filter housing and the cover body can be sealed under the action of the sealing gasket, and the filter housing and the cover body can be fixed under the threaded cooperation of the fastening bolts and the threaded holes. If the activated carbon filter layer needs to be inspected or replaced, the fastening bolts can be loosened when the pipeline stops conducting water, so that the fastening bolts are away from the threaded holes, and then the cover body can be removed and the filter housing can be opened for inspection. At the same time, the activated carbon filter layer can be pulled out and taken out for replacement under the sliding cooperation of the sliding bar and the sliding groove, so as to realize the function of easy maintenance of the valve filter, thereby improving the convenience of valve filter maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0020] Figure 3 It is an enlarged structural diagram of the maintenance mechanism of the utility model;
[0021] Figure 4 It is an enlarged structural schematic diagram of the slow flow mechanism of the utility model.
[0022] In the figure: 1. filter housing; 101. water outlet pipe; 102. water inlet pipe; 103. cover body; 104. activated carbon filter layer; 2. cleaning mechanism; 201. cleaning parts; 2011. collecting bucket; 2012. control valve; 2013. sewage pipe; 202. sewage outlet; 3. maintenance mechanism; 301. slide bar; 302. maintenance assembly; 3021. fastening bolt; 3022. threaded hole; 3023. sealing gasket; 303. slide groove; 4. slow flow mechanism; 401. slow flow component; 4011. baffle door; 4012. slow flow outlet; 4013. baffle plate; 402. fixing plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] The utility model provides a valve filter structure that is easy to repair. Figure 1 and Figure 2 As shown, it includes a filter housing 1, a water outlet pipe 101 is fixed at the bottom position of one side of the filter housing 1, a water inlet pipe 102 is fixed at the top position of the other side of the filter housing 1, the surface of the filter housing 1 is covered with a cover body 103, and an activated carbon filter layer 104 is placed inside the filter housing 1, and the structure of the activated carbon filter layer 104 is an inclined structure.
[0025] When in use, first install the valve filter on the pipeline, connect the water inlet pipe 102 and the water outlet pipe 101 to the pipeline respectively, then the water flows into the filter housing 1 through the water inlet pipe 102, and the water flow is adsorbed and filtered under the action of the activated carbon filter layer 104 inside the filter housing 1, and the filtered water flow is discharged through the water outlet pipe 101.
[0026] Furthermore, if Figure 2 As shown, a cleaning mechanism 2 is provided at the bottom of the filter housing 1, and the cleaning mechanism 2 consists of a cleaning component 201 and a sewage outlet 202. A sewage outlet 202 is opened at the bottom of the filter housing 1, and the sewage outlet 202 is located below the activated carbon filter layer 104. A cleaning component 201 is provided below the sewage outlet 202, and a collecting bucket 2011, a control valve 2012 and a sewage pipe 2013 are provided inside the cleaning component 201. A collecting bucket 2011 is fixed at the bottom of the filter housing 1, and the collecting bucket 2011 is connected to the sewage outlet 202. A sewage pipe 2013 is fixed at the bottom of the collecting bucket 2011, and a control valve 2012 is mounted on the surface of the sewage pipe 2013.
[0027] When in use, since the activated carbon filter layer 104 is an inclined structure, impurities attached to the surface of the activated carbon filter layer 104 can fall into the sewage outlet 202 under the action of gravity and fall into the collection bucket 2011. If impurities need to be cleaned, it is only necessary to open the control valve 2012 when the pipeline stops conducting water, so that the impurities inside the collection bucket 2011 can be discharged through the sewage pipe 2013, thereby making it easier for the valve filter to clean impurities.
[0028] Furthermore, if Figure 3 As shown, the filter housing 1 and the cover body 103 are detachably connected through the maintenance mechanism 3, and the interior of the maintenance mechanism 3 includes a slide bar 301, a maintenance component 302 and a slide groove 303. The surfaces of both sides of the activated carbon filter layer 104 are fixed with slide bars 301, and the inner walls on both sides of the filter housing 1 are provided with slide grooves 303. The slide grooves 303 and the slide bar 301 slide with each other. The filter housing 1 and the cover body 103 are detachably connected through the maintenance component 302. The maintenance component 302 consists of a fastening bolt 3021, a threaded hole 3022 and a sealing gasket 3023. The inner wall of the cover body 103 is adhered with a sealing gasket 3023, and the surface of the sealing gasket 3023 is tightly fitted with the surface of the filter housing 1. Threaded holes 3022 are provided on both sides at the top position of the filter housing 1, and fastening bolts 3021 are threadedly connected to both sides of the cover body 103. One side of the fastening bolt 3021 passes through the cover body 103 and is threadedly fastened with the threaded hole 3022.
[0029] When in use, the filter housing 1 and the cover body 103 can be sealed under the action of the sealing gasket 3023, and the filter housing 1 and the cover body 103 can be fixed under the threaded cooperation of the fastening bolt 3021 and the threaded hole 3022. If it is necessary to inspect or replace the activated carbon filter layer 104, the fastening bolt 3021 can be loosened when the pipeline stops conducting water, so that the fastening bolt 3021 is away from the threaded hole 3022, and then the cover body 103 is removed, and the filter housing 1 is opened for inspection. At the same time, the activated carbon filter layer 104 can be pulled out and taken out for replacement under the sliding cooperation of the slide bar 301 and the slide groove 303, so as to realize the function of easy maintenance of the valve filter.
[0030] Furthermore, if Figure 4As shown, a slow flow mechanism 4 is provided at one end of the water outlet pipe 101, and the slow flow mechanism 4 is composed of a slow flow component 401 and a fixed plate 402. One end of the water outlet pipe 101 is covered with a fixed plate 402, and the fixed plate 402 is detachably connected to the inner wall of the filter housing 1 by screws. The surface of the fixed plate 402 is provided with a slow flow component 401, and the interior of the slow flow component 401 includes a baffle 4011, a slow flow port 4012 and a baffle 4013. A baffle 4013 is fixed to one side of the fixed plate 402, and the structure of the baffle 4013 is an inclined structure. One end of the baffle 4013 is in contact with the surface of the activated carbon filter layer 104, and a slow flow port 4012 is opened at the bottom position of the fixed plate 402. One side of the slow flow port 4012 is covered with a baffle 4011, and one end of the baffle 4011 is rotatably connected to the surface of the fixed plate 402.
[0031] When in use, the slow flow outlet 4012 can be blocked by the action of the baffle 4011, and the water flow will impact the baffle 4011 after being filtered through the activated carbon filter layer 104, causing the baffle 4011 to rotate and open, allowing the water flow to be discharged through the slow flow outlet 4012. The slow flow outlet 4012 can slow down the time for water to flow into the outlet pipe 101, so that the water flow can fully contact the activated carbon filter layer 104. At the same time, under the action of the baffle 4013, the water flow on the top of the baffle 4013 can be intercepted, so that the water flow needs to pass through the bottom position of the activated carbon filter layer 104 and then be discharged through the slow flow outlet 4012, so that the water flow can fully contact the activated carbon filter layer 104, so as to realize the slow flow function of the valve filter on the water flow.
[0032] Working principle: When in use, first install the valve filter on the pipeline, connect the water inlet pipe 102 and the water outlet pipe 101 to the pipeline respectively, then the water flows into the filter housing 1 through the water inlet pipe 102, and the water flow is adsorbed and filtered under the action of the activated carbon filter layer 104 inside the filter housing 1, and the filtered water flow is discharged through the water outlet pipe 101.
[0033] Since the activated carbon filter layer 104 is an inclined structure, impurities attached to the surface of the activated carbon filter layer 104 can fall into the sewage outlet 202 under the action of gravity and fall into the collection bucket 2011. If impurities need to be cleaned, it is only necessary to open the control valve 2012 when the pipeline stops conducting water, so that the impurities in the collection bucket 2011 can be discharged through the sewage pipe 2013, thereby making it easier for the valve filter to clean impurities.
[0034] At this time, the slow flow outlet 4012 can be blocked by the action of the baffle 4011, and the water flow will impact the baffle 4011 after being filtered through the activated carbon filter layer 104, causing the baffle 4011 to rotate and open, allowing the water flow to be discharged through the slow flow outlet 4012. The slow flow outlet 4012 can slow down the time for water to flow into the outlet pipe 101, so that the water flow can fully contact with the activated carbon filter layer 104. At the same time, the water flow on the top of the baffle 4013 can be intercepted by the action of the baffle 4013, so that the water flow needs to pass through the bottom position of the activated carbon filter layer 104 and then be discharged through the slow flow outlet 4012, so that the water flow can fully contact with the activated carbon filter layer 104, so as to realize the slow flow function of the valve filter on the water flow, increase the contact time between the water flow and the activated carbon filter layer 104, and thus improve the filtering effect of the valve filter when in use.
[0035] At this time, the filter housing 1 and the cover body 103 can be sealed under the action of the sealing gasket 3023, and the filter housing 1 and the cover body 103 can be fixed under the threaded cooperation of the fastening bolt 3021 and the threaded hole 3022. If it is necessary to inspect or replace the activated carbon filter layer 104, the fastening bolt 3021 can be loosened when the pipeline stops conducting water, so that the fastening bolt 3021 is away from the threaded hole 3022, and then the cover body 103 is removed, and the filter housing 1 is opened for inspection. At the same time, the activated carbon filter layer 104 can be pulled out and the activated carbon filter layer 104 can be taken out for replacement under the sliding cooperation of the slide bar 301 and the slide groove 303, so as to realize the function of facilitating the inspection of the valve filter, thereby improving the convenience of the valve filter during inspection and finally completing the use of the valve filter.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A valve filter that is easy to maintain, comprising a filter housing (1), characterized in that: A water outlet pipe (101) is fixed at the bottom position of one side of the filter housing (1), and a water inlet pipe (102) is fixed at the top position of the other side of the filter housing (1). The surface of the filter housing (1) is covered with a cover body (103). An activated carbon filter layer (104) is placed inside the filter housing (1). The structure of the activated carbon filter layer (104) is an inclined structure. A cleaning mechanism (2) is provided at the bottom of the filter housing (1). The cleaning mechanism (2) is composed of a cleaning component (201) and a sewage outlet (202). The filter housing (1) and the cover body (103) are detachably connected via an inspection mechanism (3). The interior of the inspection mechanism (3) includes a slide bar (301), an inspection component (302) and a slide groove (303). A slow flow mechanism (4) is provided at one end of the water outlet pipe (101). The slow flow mechanism (4) is composed of a slow flow component (401) and a fixing plate (402).
2. A valve filter that is easy to maintain according to claim 1, characterized in that: A sewage outlet (202) is provided at the bottom of the filter housing (1); the sewage outlet (202) is located below the activated carbon filter layer (104); and a cleaning component (201) is provided below the sewage outlet (202).
3. A valve filter that is easy to maintain according to claim 2, characterized in that: The cleaning component (201) is provided with a collecting hopper (2011), a control valve (2012) and a sewage discharge pipe (2013) inside, the collecting hopper (2011) is fixed at the bottom of the filter housing (1), the collecting hopper (2011) is connected to the sewage discharge port (202), the sewage discharge pipe (2013) is fixed at the bottom of the collecting hopper (2011), and the surface of the sewage discharge pipe (2013) is sleeved with a control valve (2012).
4. The valve filter that is easy to maintain according to claim 1 is characterized in that: Slide bars (301) are fixed to the surfaces of both sides of the activated carbon filter layer (104), and slide grooves (303) are provided on the inner walls of both sides of the filter housing (1). The slide grooves (303) and the slide bars (301) are slidably matched with each other, and the filter housing (1) and the cover body (103) are detachably connected via an inspection assembly (302).
5. A valve filter that is easy to maintain according to claim 4, characterized in that: The inspection assembly (302) is composed of a fastening bolt (3021), a threaded hole (3022) and a sealing gasket (3023); the sealing gasket (3023) is adhered to the inner wall of the cover body (103); and the surface of the sealing gasket (3023) is tightly fitted to the surface of the filter housing (1).
6. A valve filter that is easy to maintain according to claim 5, characterized in that: Threaded holes (3022) are provided on both sides of the top of the filter housing (1), and fastening bolts (3021) are threadedly connected to both sides of the cover body (103), and one side of the fastening bolts (3021) passes through the cover body (103) and is threadedly fastened to the threaded holes (3022).
7. The valve filter that is easy to maintain according to claim 1 is characterized in that: One end of the water outlet pipe (101) is covered with a fixing plate (402), the fixing plate (402) being detachably connected to the inner wall of the filter housing (1) via screws, and a flow-slowing component (401) is provided on the surface of the fixing plate (402).
8. The valve filter that is easy to maintain according to claim 7 is characterized in that: The flow slowing component (401) comprises a baffle (4011), a flow slowing port (4012) and a baffle (4013) inside; the baffle (4013) is fixed to one side of the fixed plate (402); the baffle (4013) has an inclined structure; one end of the baffle (4013) is in contact with the surface of the activated carbon filter layer (104).
9. The valve filter that is easy to maintain according to claim 8, characterized in that: A slow flow opening (4012) is provided at the bottom of the fixed plate (402), one side of the slow flow opening (4012) is covered with a baffle (4011), and one end of the baffle (4011) is rotatably connected to the surface of the fixed plate (402).