Reaction kettle for production of transmission lubricating oil
By using separate stirring components and multi-stage filtration system in the lubricant production reactor, the problem of impurities generated during lubricant stirring is solved, and the degree of refinement and quality of lubricant is significantly improved.
Patent Information
- Application Number
- CN202420828023.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing lubricating oil stirring tanks are prone to impurities during the stirring process, resulting in a reduction in the lubricating effect of the lubricating oil.
A reactor for the production of transmission lubricant oil was designed, using a separation stirring assembly and a multi-stage filtration system. Through rotary screening operation and multi-stage filtration, the degree of refinement and quality of lubricant oil were improved.
Through the use of multi-stage filtration and heating modules, impurities in lubricating oil can be effectively removed, and the lubricating effect and overall quality of lubricating oil are improved.
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Figure CN222469009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of reaction kettles, in particular to a reaction kettle for producing transmission lubricating oil. Background Art
[0002] Lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts. The reactor for lubricating oil production is a special equipment for producing lubricating oil. It has the characteristics of high efficiency, energy saving and environmental protection. The equipment adopts advanced production processes and technologies to process raw materials into high-quality lubricating oil through multi-stage reaction and refining. During the production process, the temperature, pressure, material concentration and other parameters of the reactor are precisely controlled to ensure product quality and stability. In the existing lubricating oil stirring kettle, during the stirring process, the raw materials are subjected to chemical reaction at a certain temperature and pressure through heating, stirring and other operations to generate the required lubricating oil product. Due to mixed addition, it is easy to produce impurity state. After heating and mixing, impurities are wrapped in the oil, which reduces the lubricating effect of the lubricating oil. Therefore, we propose a transmission lubricating oil production reactor to solve the above-mentioned problems. Utility Model Content
[0003] In order to overcome the problem that the lubricating oil stirring kettle is prone to produce impurities due to mixing and adding, after heating and mixing, impurities are wrapped in the oil, reducing the lubricating effect of the lubricating oil.
[0004] The technical solution of the utility model is: a reaction kettle for transmission lubricating oil production, comprising a kettle body, a feed pipe, a separation and stirring component, a heating module, a shock-absorbing plate and a discharge separation component; a separation and stirring component for separating and mixing the lubricating oil solution is arranged in the center of the kettle body, a feed pipe for guiding the solution to enter is arranged around the outer side of the upper end of the kettle body, a heating module for controlling the temperature of the internal solution is arranged around the outer end of the kettle body, a shock-absorbing plate for supporting the overall stability is arranged at the lower end of the kettle body, and a discharge separation component for separating and filtering the solution is arranged at the bottom center of the kettle body.
[0005] Preferably, a single pure material is injected into the kettle body through a feed pipe in advance, and mixed and stirred as it enters the separation and stirring assembly. In order to achieve a degree of refinement, the inner screen sleeve and the outer screen separation sleeve are rotated and screened to increase the refinement. Different screens and filter membranes can be distributed and installed using the mounting holes on the docking extension rod. The driver drives the rotating disk to drive the inner screen sleeve to rotate, generating centrifugal force inside it. Subsequently, it passes through multiple groups of outer screen separation sleeves in sequence to form a multi-stage filtration operation, thereby improving the overall lubricating oil quality.
[0006] Preferably, a feed hopper for penetrating into the kettle body is provided at the lower end of the feed pipe, and the separation and stirring assembly includes a drive motor, a rotating rod and a stirring screen frame. A stirring screen frame for separation and stirring is provided around the outer end of the rotating rod from bottom to top. Single pure materials are injected into the kettle body through the feed pipe in advance, and mixed and stirred as they enter the separation and stirring assembly.
[0007] Preferably, separation holes for screening operations are evenly distributed on the stirring screen frame, the driving motor drives the rotating rod to drive the stirring screen frame to rotate and adjust, the synchronous driving motor drives the rotating rod to drive the stirring screen frame to rotate and adjust, and the solution is preliminarily screened and filtered through the separation holes.
[0008] Preferably, a controller is provided inside the heating module, a connecting strip is provided at one end of the controller, and heating rods electrically connected to the controller are arranged linearly from bottom to top on the connecting strip. The controller in the heating module drives the heating rods to gradually increase the internal temperature.
[0009] Preferably, a shock-absorbing bracket for supporting the whole is arranged around the lower end of the shock-absorbing disc, and a temperature sensing lamp for sensing the surrounding temperature is arranged on the upper end of the shock-absorbing bracket. The temperature sensing lamp is used to sense the external temperature and maintain the relativity of the internal and external temperatures.
[0010] Preferably, the discharge separation assembly includes a connecting partition, a driver, an inner screen sleeve, an outer screen separation sleeve, a docking extension rod, an anti-corrosion coating and a discharge pipe. A discharge pipe for discharging is circumferentially provided near the edge of the bottom of the connecting partition. The side walls of the inner screen sleeve and the outer screen separation sleeve are coated with an anti-corrosion coating, and finally enter the discharge pipe in sequence.
[0011] Preferably, an outer sleeve of the inner screen sleeve is provided with an outer screen separation sleeve, and the outer screen separation sleeves are multiple groups that are sequentially sleeved and connected, and sieve holes are circumferentially provided on the inner screen sleeve and the outer screen separation sleeve, and a docking extension rod for hanging the screen is distributed between the two groups of sieve holes on the outer screen separation sleeve, and a mounting hole is provided at one end of the docking extension rod, and a rotating disk is installed at the bottom of the inner screen sleeve, and a driver is provided at the lower end of the rotating disk. The driver drives the rotating disk to drive the inner screen sleeve to rotate, thereby generating centrifugal force inside the inner screen sleeve, and then passes through multiple groups of outer screen separation sleeves in sequence to form a multi-stage filtration operation.
[0012] Beneficial effects of the utility model:
[0013] 1. The difference from the previous method of making the raw materials react chemically under a certain temperature and pressure to generate the required lubricating oil products is that the single pure materials are injected into the kettle body through the feed pipe in advance, and mixed and stirred as they enter the separation and stirring assembly. In order to achieve the degree of refinement, the inner screen sleeve and the outer screen separation sleeve are rotated and screened to increase the refinement. Different screens and filter membranes can be distributed and installed using the mounting holes on the docking extension rod. The driver drives the rotating disk to drive the inner screen sleeve to rotate, so that centrifugal force is generated inside it. Subsequently, it passes through multiple groups of outer screen separation sleeves in sequence to form a multi-stage filtration operation to improve the overall lubricating oil quality.
[0014] 2. As the entire lubricating oil gradually passes through the inner screen sleeve and the outer screen separation sleeve, the controller in the heating module drives the heating rod to gradually increase the internal temperature, so that the internal impurities can be better mixed and dissolved, thereby improving the overall mixing performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the separation and stirring assembly of the utility model;
[0017] Figure 3 It is a schematic diagram of the discharge separation component of the utility model;
[0018] Figure 4 It is a schematic diagram of the outer sieve separation sleeve of the utility model.
[0019] Explanation of the accompanying drawings: 1. kettle body; 2. feed pipe; 3. separation and stirring assembly; 4. heating module; 5. shock-absorbing plate; 6. discharge and separation assembly; 201. feed hopper; 301. drive motor; 302. rotating rod; 303. stirring screen frame; 304. separation hole; 401. heating rod; 501. shock-absorbing bracket; 502. temperature sensing lamp; 601. connecting partition; 602. driver; 603. inner screen sleeve; 604. outer screen separation sleeve; 605. docking extension rod; 606. mounting hole; 607. screen hole; 608. anti-corrosion coating; 609. discharge pipe. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] See also Figure 1-2The utility model provides an embodiment: a reaction kettle for transmission lubricating oil production, comprising a kettle body 1, a feed pipe 2, a separation and stirring component 3, a heating module 4, a shock-absorbing plate 5 and a discharge separation component 6; a separation and stirring component 3 for separating, mixing and stirring a lubricating oil solution is provided in the center of the kettle body 1, a feed pipe 2 for guiding the solution to enter is provided around the outer side of the upper end of the kettle body 1, a heating module 4 for controlling the temperature of the internal solution is provided around the outer end of the kettle body 1, a shock-absorbing plate 5 for supporting the overall stability is provided at the lower end of the kettle body 1, and a discharge separation component 6 for separating and filtering the solution is provided at the bottom center of the kettle body 1.
[0022] See also Figure 2-4 In this embodiment, a feed hopper 201 for penetrating into the interior of the kettle body 1 is provided at the lower end of the feed pipe 2, and the separation and stirring component 3 includes a driving motor 301, a rotating rod 302 and a stirring screen frame 303. The outer end of the rotating rod 302 is surrounded by a stirring screen frame 303 for separation and stirring from bottom to top. The single pure material is injected into the kettle body 1 through the feed pipe 2 in advance, and mixed and stirred as it enters the separation and stirring component 3. Separation holes 304 for screening operation are evenly distributed on the stirring screen frame 303. The driving motor 301 drives the rotating rod 302 to drive the stirring screen frame 303 to rotate and adjust. The synchronous driving motor 301 drives the rotating rod 302 to drive the stirring screen frame 303 to rotate and adjust. The solution passes through the separation holes 304 for preliminary screening and filtration.
[0023] See also Figure 3-4 In this embodiment, a controller is provided inside the heating module 4, and a connecting strip is provided at one end of the controller. The connecting strip is linearly arranged from bottom to top and has heating rods 401 electrically connected to the controller. The controller in the heating module 4 drives the heating rods 401 to gradually increase the internal temperature. A shock-absorbing bracket 501 for supporting the whole is provided around the lower end of the shock-absorbing plate 5. A temperature sensing lamp 502 for sensing the surrounding temperature is provided at the upper end of the shock-absorbing bracket 501. The temperature sensing lamp 502 is used to sense the external temperature to maintain the relativity of the internal and external temperatures.
[0024] See also Figure 1-4In this embodiment, the discharge separation assembly 6 includes a connecting partition 601, a driver 602, an inner screen sleeve 603, an outer screen separation sleeve 604, a docking extension rod 605, an anti-corrosion coating 608 and a discharge pipe 609. A discharge pipe 609 for discharging is provided in an annular direction near the edge of the bottom of the connecting partition 601. The side walls of the inner screen sleeve 603 and the outer screen separation sleeve 604 are coated with an anti-corrosion coating 608, and finally enter the discharge pipe 609 in sequence. The outer side of the inner screen sleeve 603 is provided with an outer screen separation sleeve 604, and the outer screen separation sleeve 604 is a plurality of groups of The inner screen sleeve 603 and the outer screen separation sleeve 604 are both circumferentially provided with screen holes 607, and a docking extension rod 605 for hanging the screen is distributed between the two groups of screen holes 607 on the outer screen separation sleeve 604, and a mounting hole 606 is provided at one end of the docking extension rod 605. A rotating disk is installed at the bottom of the inner screen sleeve 603, and a driver 602 is provided at the lower end of the rotating disk. The driver 602 drives the rotating disk to drive the inner screen sleeve 603 to rotate, thereby generating centrifugal force inside the inner screen sleeve 603, and then passes through multiple groups of outer screen separation sleeves 604 in sequence to form a multi-stage filtration operation.
[0025] During operation, different screens and filter membranes can be distributed and installed using the mounting holes 606 on the docking extension rod 605, and a single pure material can be injected into the kettle body 1 through the feed pipe 2. The synchronous drive motor 301 drives the rotating rod 302 to drive the stirring screen frame 303 to rotate and adjust. The solution is preliminarily screened and filtered through the separation hole 304. The driver 602 drives the rotating disk to drive the inner screen sleeve 603 to rotate, thereby generating centrifugal force inside the solution. Subsequently, the solution passes through multiple groups of outer screen separation sleeves 604 in sequence to form a multi-stage filtering operation. As the overall lubricating oil gradually passes through the inner screen sleeve 603 and the outer screen separation sleeve 604, the controller in the heating module 4 drives the heating rod 401 to gradually increase the internal temperature so that the impurities inside the solution can be better mixed and dissolved.
[0026] Through the above steps, a single pure material is injected into the kettle body 1 through the feed pipe 2 in advance, and mixed and stirred as it enters the separation and stirring component 3. In order to achieve a degree of refinement, the inner screen sleeve 603 and the outer screen separation sleeve 604 are rotated and screened to increase the refinement. Different screens and filter membranes can be distributed and installed using the mounting holes 606 on the docking extension rod 605. The driver 602 drives the rotating disk to drive the inner screen sleeve 603 to rotate, so that centrifugal force is generated inside it. Subsequently, it passes through multiple groups of outer screen separation sleeves 604 in sequence to form a multi-stage filtration operation, thereby improving the overall lubricating oil quality.
[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A reaction kettle for producing transmission lubricating oil, comprising a kettle body (1); characterized in that: The invention also comprises a feed pipe (2), a separation and stirring assembly (3), a heating module (4), a shock absorbing plate (5) and a discharge separation assembly (6); a separation and stirring assembly (3) for separating and mixing the lubricating oil solution is arranged at the center of the kettle body (1); a feed pipe (2) for guiding the solution to enter is arranged around the outer side of the upper end of the kettle body (1); a heating module (4) for controlling the temperature of the internal solution is arranged around the outer end of the kettle body (1); a shock absorbing plate (5) for supporting the overall stability is arranged at the lower end of the kettle body (1); and a discharge separation assembly (6) for performing separation and filtering operations on the solution is arranged at the center of the bottom of the kettle body (1).
2. A transmission lubricant oil production reactor according to claim 1, characterized in that: The lower end of the feed pipe (2) is provided with a feed hopper (201) for penetrating into the interior of the kettle body (1); the separation and stirring assembly (3) comprises a driving motor (301), a rotating rod (302) and a stirring sieve frame (303); and the outer end of the rotating rod (302) is surrounded from bottom to top by a stirring sieve frame (303) for separation and stirring.
3. A reaction kettle for producing transmission lubricating oil according to claim 2, characterized in that: Separation holes (304) for performing screening operations are evenly distributed on the stirring screen frame (303), and the driving motor (301) drives the rotating rod (302) to drive the stirring screen frame (303) to rotate and adjust.
4. The reaction kettle for producing transmission lubricating oil according to claim 1, characterized in that: A controller is provided inside the heating module (4), one end of the controller is provided with a connecting strip, and the connecting strip is provided with heating rods (401) which are arranged linearly from bottom to top and are electrically connected to the controller.
5. The reaction kettle for producing transmission lubricating oil according to claim 1, characterized in that: A shock absorbing bracket (501) for supporting the whole is arranged around the lower end of the shock absorbing disc (5), and a temperature sensing lamp (502) for sensing the ambient temperature is arranged at the upper end of the shock absorbing bracket (501).
6. The reaction kettle for producing transmission lubricating oil according to claim 1, characterized in that: The discharge separation assembly (6) includes a connecting partition (601), a driver (602), an inner screen sleeve (603), an outer screen separation sleeve (604), a docking extension rod (605), an anti-corrosion coating (608) and a discharge pipe (609). A discharge pipe (609) for discharging is provided in an annular direction near the edge of the bottom of the connecting partition (601), and the side walls of the inner screen sleeve (603) and the outer screen separation sleeve (604) are coated with an anti-corrosion coating (608).
7. A reaction kettle for producing transmission lubricating oil according to claim 6, characterized in that: An outer sieve separation sleeve (604) is sleeved on the outer side of the inner sieve sleeve (603). The outer sieve separation sleeves (604) are multiple groups that are sleeved and connected in sequence. The inner sieve sleeve (603) and the outer sieve separation sleeve (604) are both provided with sieve holes (607) in an annular direction. A docking extension rod (605) for hanging a sieve is distributed between the two groups of sieve holes (607) on the outer sieve separation sleeve (604). A mounting hole (606) is provided at one end of the docking extension rod (605). A rotating disk is installed at the bottom of the inner sieve sleeve (603). A driver (602) is provided at the lower end of the rotating disk.