Novel automatic spraying and air-drying equipment for silica gel frame

By designing an automatic spraying and air-drying equipment for silicone frames, the problems of low production efficiency and unstable quality caused by manual operation are solved, and an efficient, energy-saving and environmentally friendly silicone frame processing process is achieved.

CN222469518UActive Publication Date: 2025-02-14宁德聚能动力电源系统技术有限公司
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Patent Information

Application Number
CN202421073139.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-14
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the prior art, the application treatment agent for the silicone frame mainly relies on manual operation, resulting in low production efficiency and unstable application quality.

Method used

A new type of silicone frame automatic spraying and air-drying equipment was designed, using automatic spraying technology and spraying robots to realize automatic spraying and air-drying treatment of silicone frames.

Benefits of technology

Through automated processing, the processing efficiency and quality stability of silicone frames are greatly improved, production costs are reduced, and the impact on the environment is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN222469518U_ABST
Patent Text Reader

Abstract

The utility model discloses novel automatic spraying and air drying equipment for a silica gel frame, which comprises an XYZ module reverse spraying manipulator, a reverse side positioning cylinder, a reverse side front blocking cylinder and a reverse air dryer, a front-section feeding belt line, a dust sticking mechanism, a middle-section hollowed-out Teflon belt line, a multi-leaf overturning mechanism and a rear-end hollowed-out Teflon belt line are sequentially arranged on the right side of the rotary feeding mechanism, an X module feeding mechanical arm is arranged above the front-section feeding belt line, and an XYZ module front face spraying mechanical arm is arranged above the middle-section hollowed-out Teflon belt line. A front side positioning air cylinder, a front front material blocking air cylinder and a front air dryer are arranged on the side edge of the middle-section hollowed-out Teflon belt line, an XYZ module reverse spraying mechanical arm is arranged above the rear-end hollowed-out Teflon belt line, and a reverse side positioning air cylinder, a reverse front material blocking air cylinder and a reverse air dryer are arranged on the side edge of the rear-end hollowed-out Teflon belt line. According to the utility model, the problems that the smearing quality is difficult to guarantee and the efficiency is low in the existing manual operation are effectively solved, and the production efficiency and the quality stability are improved.
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Description

Technical Field

[0001] The utility model relates to, in particular to a novel automatic spraying and air-drying device for a silica gel frame. Background Art

[0002] In the current manufacturing process of aerogel insulation pads, a specific treatment agent needs to be applied to the silicone frame so that the PET hot melt film can be firmly adhered to the silicone frame to ensure the quality of the product. However, the existing application method mainly relies on manual operation, which not only leads to low production efficiency, but also makes it difficult to ensure the stability of the application quality. Therefore, it is necessary to propose a new solution to solve the above problems in order to improve production efficiency and quality stability. Utility Model Content

[0003] In view of the shortcomings of the prior art that manual operation is difficult to ensure the coating quality and is inefficient, the purpose of the utility model is to provide a new type of automatic spraying and drying equipment for silicone frames. Through the glue spraying machine that automatically sprays the silicone frame, the problem that the existing manual operation is difficult to ensure the coating quality and is inefficient is effectively solved, thereby improving production efficiency and quality stability.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a new type of automatic spraying and air-drying equipment for silicone frame, including a rotary feeding mechanism, an X-module feeding manipulator, a front feeding belt line, a dust sticking mechanism, a middle hollow Teflon belt line, an XYZ module front spraying manipulator, a front side positioning cylinder, a front front blocking cylinder, a front air dryer, a thousand-leaf turning mechanism, a rear hollow Teflon belt line, an XYZ module back spraying manipulator, a back side positioning cylinder, a back front blocking cylinder and a back air dryer, and the front feeding is arranged on the right side of the rotary feeding mechanism in sequence. Belt line, dust-sticking mechanism, middle hollow Teflon belt line, Chiba flip mechanism, rear hollow Teflon belt line, an X-module loading robot is arranged above the front feeding belt line, an XYZ module front spraying robot is arranged above the middle hollow Teflon belt line, a front side positioning cylinder, a front front stopper cylinder, and a front air dryer are arranged on the side of the middle hollow Teflon belt line, an XYZ module reverse spraying robot is arranged above the rear hollow Teflon belt line, and a reverse side positioning cylinder, a reverse front stopper cylinder and a reverse air dryer are arranged on the side of the rear hollow Teflon belt line.

[0005] Preferably, the rotary feeding mechanism comprises a lifting mechanism and a rotating mechanism.

[0006] Preferably, the thousand-blade turning mechanism can turn 180°.

[0007] The beneficial effects of the utility model are as follows:

[0008] 1. High efficiency: The use of automatic spraying technology greatly improves the processing efficiency of the silicone frame and reduces production costs.

[0009] 2. Energy saving: Using high-pressure air to atomize glue saves the amount of glue used and reduces production costs.

[0010] 3. Environmental protection: The closed glue spraying system reduces the volatilization of glue and reduces the impact on the environment.

[0011] In summary, the automatic spraying silicone frame glue spraying machine of the utility model is a high-efficiency, energy-saving and environmentally friendly glue spraying equipment suitable for the production of silicone frames, which will bring great impetus to the development of the aerogel packaging field. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;

[0013] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0014] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0015] Reference Figure 1 , this specific implementation adopts the following technical scheme: a new type of automatic spraying and air-drying equipment for silicone frame, including a rotary feeding mechanism 1, an X module feeding manipulator 2, a front feeding belt line 3, a dust sticking mechanism 4, a middle hollow Teflon belt line 5, an XYZ module front spraying manipulator 6, a front side positioning cylinder 7, a front front blocking cylinder 8, a front air dryer 9, a thousand leaf turning mechanism 10, a rear hollow Teflon belt line 11, an XYZ module back spraying manipulator 12, a back side positioning cylinder 13, a back front blocking cylinder 14 and a back air dryer 15. The front feeding belt line 3, the dust sticking machine 14 are arranged on the right side of the rotary feeding mechanism 1. Structure 4, middle section hollow Teflon belt line 5, Chiba turning mechanism 10, rear end hollow Teflon belt line 11, an X module feeding manipulator 2 is arranged above the front section feeding belt line 3, an XYZ module front spraying manipulator 6 is arranged above the middle section hollow Teflon belt line 5, a front side positioning cylinder 7, a front front blocking cylinder 8, and a front air dryer 9 are arranged on the side of the middle section hollow Teflon belt line 5, an XYZ module back spraying manipulator 12 is arranged above the rear end hollow Teflon belt line 11, and a back side positioning cylinder 13, a back front blocking cylinder 14 and a back air dryer 15 are arranged on the side of the rear end hollow Teflon belt line 11.

[0016] The rotary feeding mechanism 1 comprises a lifting mechanism and a rotating mechanism.

[0017] The thousand-leaf turning mechanism 10 can turn 180 degrees.

[0018] The working principle of this specific implementation is as follows:

[0019] First, the silicone frame is manually placed on the rotary feeding mechanism 1, which raises the silicone frame to the suction sensing height and waits. Then, the X-module feeding robot 2 grabs the silicone frame and places it on the front feeding belt line 3, and sends the silicone frame to the dust sticking mechanism 4 to remove dust from the upper and lower surfaces of the product, which is convenient for subsequent spraying of the treatment agent.

[0020] The front feeding belt line 3 transports the silicone frame to the middle hollow Teflon belt line 5, and the front side positioning cylinder 7 and the front front stopper cylinder 8 position the product. Next, the injection valve of the XYZ module front spraying robot 6 sprays the treatment agent along the front of the silicone frame, and after the spraying is completed, the front air dryer 9 is used for front air drying. After that, the silicone frame is turned 180° by the Qianye turning mechanism 10 and enters the rear hollow Teflon belt line 11.

[0021] On the rear hollow Teflon belt line 11, the reverse front blocking cylinder 14 and the reverse side positioning cylinder 13 position the product again, and the belt line stops moving. Then, the injection valve of the XYZ module reverse spraying robot 12 sprays the treatment agent along the reverse side of the silicone frame, and after the spraying is completed, the reverse side is air-dried by the reverse air-drying machine 15. Finally, the air-dried product is collected to complete the entire glue spraying process.

[0022] This specific implementation method uses a glue spraying machine that automatically sprays the silicone frame, effectively solving the problem of difficulty in ensuring coating quality and low efficiency in existing manual operations, thereby improving production efficiency and quality stability.

[0023] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A new type of automatic spraying and air-drying equipment for silicone frames, characterized in that: The invention comprises a rotary feeding mechanism (1), an X-module feeding manipulator (2), a front feeding belt line (3), a dust sticking mechanism (4), a middle hollow Teflon belt line (5), an XYZ module front spraying manipulator (6), a front side positioning cylinder (7), a front front blocking cylinder (8), a front air dryer (9), a thousand-leaf turning mechanism (10), a rear hollow Teflon belt line (11), an XYZ module back spraying manipulator (12), a back side positioning cylinder (13), a back front blocking cylinder (14) and a back air dryer (15). The right side of the rotary feeding mechanism (1) is provided with the front feeding belt line (3), the dust sticking mechanism (4), the middle hollow Teflon belt line (5) in sequence. , a thousand-leaf turning mechanism (10), a rear hollow Teflon belt line (11), an X-module loading robot (2) is arranged above the front feeding belt line (3), an XYZ module front spraying robot (6) is arranged above the middle hollow Teflon belt line (5), a front side positioning cylinder (7), a front front blocking cylinder (8), and a front air dryer (9) are arranged on the side of the middle hollow Teflon belt line (5), an XYZ module back spraying robot (12) is arranged above the rear hollow Teflon belt line (11), and a back side positioning cylinder (13), a back front blocking cylinder (14), and a back air dryer (15) are arranged on the side of the rear hollow Teflon belt line (11).

2. According to claim 1, a new type of automatic spraying and air-drying equipment for silica gel frame is characterized in that: The rotary feeding mechanism (1) comprises a lifting mechanism and a rotating mechanism.

3. The new type of automatic spraying and air-drying equipment for silica gel frame according to claim 1 is characterized in that: The thousand-leaf turning mechanism (10) can turn 180 degrees.