Double-station type carbon battery sorting device

By designing a dual-station carbon battery sorting device, and automatically detecting and sorting using transmission racks and detection sensors, the problem of low manual sorting efficiency is solved and efficient automatic sorting of carbon batteries is achieved.

CN222469831UActive Publication Date: 2025-02-14LIANZHOU LINGLI BATTERY ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421211053.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

When manually sorting carbon batteries, the batteries need to be placed into the testing equipment one by one, resulting in large workloads for the testing personnel, low sorting efficiency, and time-consuming and labor-intensive.

Method used

A dual-station carbon battery sorting device is designed, including a sorting rack, a transmission screen assembly, a fixing rack, an information collector, a warning light and a collection assembly. By limiting the carbon battery between two fixed blocks, automatic detection and sorting is performed using a transmission rack and detection sensor, the pneumatic push rod squeezes it into the collection assembly when encountering an unqualified product.

Benefits of technology

Automatic sorting of carbon batteries is realized, sorting efficiency is improved, and the time and labor intensity of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon battery sorting, in particular to a double-station type carbon battery sorting device. The problems that when the batteries are manually sorted, the batteries need to be put into detection equipment one by one, and then the batteries are dug out for screening and sorting after being detected to be qualified, so that the workload of detection personnel is increased, the sorting efficiency of the carbon batteries is low, and time and labor are wasted are solved. Carbon batteries are limited between the conveying racks, the motors in the roller shafts are started to drive the conveying racks to rotate, and the conveying racks are matched with the detection sensors on the fixing plates, so that the passing carbon batteries can be sorted, and when unqualified products are encountered, an information collector sends a signal to enable a warning lamp to be turned on to prompt workers, so that the working efficiency is improved. And meanwhile, a pneumatic push rod works, unqualified carbon batteries are extruded and fall into a collecting box on a collecting assembly, unqualified products can be conveniently collected and treated in a unified mode, sorting of the carbon batteries can be improved, the sorting efficiency of the carbon batteries can be improved, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the field of carbon battery sorting, in particular to a double-station carbon battery sorting device. Background Art

[0002] In recent years, my country's new energy industry has risen rapidly with the strong support of the country. The scale of battery production lines of enterprises has become larger and larger, and battery production technology has also reached a level of rapid development. On the battery manufacturing line, how to quickly handle defective batteries (NG batteries) is a key link in improving the efficiency of the production line. At present, the commonly used solutions are manual picking and end-of-line processing. However, when manually sorting batteries, it is necessary to put the batteries into the testing equipment one by one, and then pick them out for screening and sorting after they are qualified. This operation method increases the workload of the inspectors, resulting in low sorting efficiency of carbon batteries, which is time-consuming and labor-intensive. Utility Model Content

[0003] (1) Technical issues to be solved

[0004] In order to solve the problem of manual battery sorting, the batteries need to be placed into the testing equipment one by one, and then taken out for screening and sorting after passing the test. This operation method increases the workload of the inspectors, resulting in low sorting efficiency of carbon batteries and time-consuming and labor-intensive problems.

[0005] (2) Technical solution

[0006] The technical solution of the utility model is: a double-station carbon battery sorting device, including a sorting frame; also including a transmission screening component, a fixed frame, an information collector, a warning light and a collecting component, the surface of the sorting frame is provided with a transmission screening component, a fixed frame with a U-shaped structure is provided above the sorting frame, the surface of the fixed frame is symmetrically installed with an information collector, the top of the fixed frame is symmetrically installed with a warning light, the information collector is connected with the warning light signal, and the collecting component is installed between the fixed frames below the sorting frame.

[0007] Preferably, the design restricts the carbon batteries between two fixed blocks, and the grooves and limit rings can be used to better restrict the carbon batteries between the conveying racks. By starting the motor in the roller shaft to drive the conveying rack to rotate, and cooperating with the detection sensor on the fixed plate, the passing carbon batteries can be detected and sorted. When unqualified products are encountered, the information collector sends a signal to cause the warning light to light up to alert the staff. At the same time, the pneumatic push rod works to squeeze the unqualified carbon batteries into the collection box on the collection component, which is convenient for unified collection and processing of unqualified products, can improve the sorting of carbon batteries, improve the sorting efficiency of carbon batteries, and save time and effort.

[0008] Furthermore, the transmission screening assembly includes a roller shaft, a transmission rack, a fixed block, a spring, a sliding rod, a limit plate, a conduction block, a fixed plate, a pneumatic push rod, a push block and a detection sensor. Two groups of roller shafts are symmetrically installed on the two side surfaces of the sorting rack, two groups of transmission racks are meshed on the surface of the roller shaft, and multiple groups of fixed blocks are equidistantly installed on the surface of the transmission rack. The spring is arranged in a blind groove opened inside the fixed block. The sliding rod is installed at one end of the spring, and one end of the sliding rod passes through the fixed block and extends to the outer surface of the fixed block. The limit plate is installed at the other end of the spring, and the limit plate slides in the slide groove opened in the fixed block. The conduction block is installed on the side surface of the limit plate away from the spring, and the conduction block passes through the fixed block. The fixed plate is installed on the surface of the sorting rack, and the pneumatic push rod is symmetrically installed on the upper surface of the fixed plate. The output shaft of the pneumatic push rod passes through the fixed plate and is connected to the push block arranged under the fixed plate. The detection sensor is symmetrically installed on the inner surface of the fixed plate, the detection sensor is abutted against the conduction block, the detection sensor is connected to the pneumatic push rod signal, and the detection sensor is connected to the information collector signal. By limiting the carbon batteries between the two fixed blocks, the carbon batteries can be better limited between the conveying racks through grooves and limit rings. By starting the motor in the roller shaft to drive the conveying rack to rotate, and cooperating with the detection sensor on the fixed plate, the passing carbon batteries can be inspected and sorted. When encountering unqualified products, the information collector sends a signal to cause the warning light to light up to remind the staff. At the same time, the pneumatic push rod works to squeeze and drop the unqualified carbon batteries.

[0009] Furthermore, a groove is provided at one end of one of the sliding rods, and a limiting ring is installed at one end of the other sliding rod. By providing a groove at one end of the sliding rod and cooperating with the limiting ring at one end of the other sliding rod, the carbon battery can be fixed in a position between the two for the next step of sorting and inspection.

[0010] Furthermore, the groove is arranged in an arc-shaped structure. By arranging the groove in an arc-shaped structure, better clamping and fixing during sorting of carbon batteries can be achieved, and the limiting effect is good.

[0011] Furthermore, an arc groove with an arc structure is provided on the surface of the push block. By setting one side surface of the push block to be an arc groove with an arc structure, the push block can be adapted to carbon batteries of different sizes.

[0012] Furthermore, the collecting component includes a mounting plate, a U-shaped frame, a collecting box and a strong magnetic block. The mounting plate is mounted between the fixing frames, the U-shaped frame is mounted on the surface of the mounting plate, the collecting box slides on the inner wall of the U-shaped frame, and the strong magnetic block is symmetrically mounted in a groove opened on the bottom surface of the collecting box. The strong magnetic block is magnetically attracted to the mounting plate. By setting up the collecting component, with the cooperation of the transmission sorting component, unqualified carbon batteries are pressed down by the pneumatic push rod and fall into the collecting box. The unqualified carbon batteries can be screened and collected for processing. The structure is simple, the use is convenient and the effect is good.

[0013] Furthermore, a handle is installed on the surface of the collection box. By installing the handle on the collection box, unqualified carbon batteries can be collected and processed conveniently, and the operation is convenient.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effect of the utility model is that the design restricts the carbon batteries between two fixed blocks, and can better restrict the carbon batteries between the conveying racks through grooves and limit rings. By starting the motor in the roller shaft to drive the conveying rack to rotate, and cooperating with the detection sensor on the fixed plate, the passing carbon batteries can be detected and sorted. When encountering unqualified products, the information collector sends a signal to cause the warning light to light up to alert the staff. At the same time, the pneumatic push rod works to squeeze the unqualified carbon batteries into the collection box on the collection component, which is convenient for unified collection and processing of unqualified products, can improve the sorting of carbon batteries, improve the sorting efficiency of carbon batteries, and save time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 The internal structure diagram of the fixed block in the utility model is shown;

[0018] Figure 3 Shown is a schematic diagram of the structure of the limit ring in the utility model;

[0019] Figure 4 Shown is a schematic diagram of the installation of the detection sensor in the utility model;

[0020] Figure 5 What is shown is a bottom view of the overall structure of the utility model;

[0021] Figure 6 What is shown is a schematic diagram of the installation of the collection box in the utility model;

[0022] Figure 7 Shown is a bottom view of the collection component of the present invention.

[0023] Explanation of the accompanying drawings: 1-sorting rack, 2-transmission screening assembly, 21-roller, 22-transmission rack, 23-fixed block, 24-spring, 25-slide rod, 26-limiting plate, 27-conduction block, 28-groove, 29-limiting ring, 210-fixed plate, 211-pneumatic push rod, 212-push block, 213-detection sensor, 3-fixed frame, 4-information collector, 5-warning light, 6-collection assembly, 61-mounting plate, 62-U-shaped frame, 63-collection box, 64-handle, 65-strong magnetic block. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Embodiment 1:

[0026] See also Figure 1-7, the utility model provides an embodiment: a double-station carbon battery sorting device, comprising a sorting frame 1;It is characterized in that: it also includes a transmission screening component 2, a fixed frame 3, an information collector 4, a warning light 5 and a collection component 6. The transmission screening component 2 is arranged on the surface of the sorting frame 1, and a fixed frame 3 with a U-shaped structure is arranged above the sorting frame 1. The information collector 4 is symmetrically installed on the surface of the fixed frame 3, and the warning light 5 is symmetrically installed above the fixed frame 3. The information collector 4 is connected to the warning light 5 by signal. The collection component 6 is installed between the fixed frames 3 below the sorting frame 1. The transmission screening component 2 includes a roller shaft 21, a transmission rack 22, a fixed block 23, a spring 24, a sliding rod 25, a limit plate 26, a conduction block 27, a fixed plate 210, a pneumatic push rod 211, a push block 212 and a detection sensor 213. Two groups of roller shafts 21 are symmetrically installed on On the two side surfaces of the sorting rack 1, two groups of transmission racks 22 are meshed on the surface of the roller shaft 21, and multiple groups of fixed blocks 23 are equidistantly installed on the surface of the transmission rack 22. The spring 24 is arranged in a blind groove opened inside the fixed block 23. The slide bar 25 is installed at one end of the spring 24. One end of the slide bar 25 passes through the fixed block 23 and extends to the outer surface of the fixed block 23. The limit plate 26 is installed at the other end of the spring 24. The limit plate 26 slides in the slide groove opened in the fixed block 23. The conduction block 27 is installed on the side surface of the limit plate 26 away from the spring 24. The conduction block 27 passes through the fixed block 23. The fixed plate 210 is installed on the surface of the sorting rack 1. The pneumatic push rod 211 is symmetrically installed on the upper surface of the fixed plate 210. The output shaft of the pneumatic push rod 211 passes through The fixed plate 210 is connected to a push block 212 arranged below the fixed plate 210, and a detection sensor 213 is symmetrically installed on the inner surface of the fixed plate 210. The detection sensor 213 abuts against the conduction block 27. The detection sensor 213 is connected to the pneumatic push rod 211 by signal, and the detection sensor 213 is connected to the information collector 4 by signal. A groove 28 is provided at one end of one of the slide bars 25, and a limiting ring 29 is installed at one end of the other slide bar 25. The groove 28 is arranged in an arc shape. The surface of the push block 212 is provided with an arc groove of an arc shape. This design restricts the carbon battery between the two fixed blocks 23. The groove 28 and the limiting ring 29 can better restrict the carbon battery between the transmission rack 22, and the carbon battery can be further restricted by the carbon battery between the two fixed blocks 23. A groove 28 is provided at one end of the slide bar 25, and a limiting ring 29 is provided at one end of the other slide bar 25. By setting the groove 28 into an arc-shaped structure, better clamping and fixing of carbon batteries during sorting can be achieved, and the limiting effect is good, so that the next step of sorting and testing can be carried out. By starting the motor in the roller shaft 21 to drive the transmission rack 22 to rotate, and cooperating with the detection sensor 213 on the fixed plate 210, the carbon batteries passing through can be detected and sorted. When encountering unqualified products, the information collector 4 sends a signal to cause the warning light 5 to light up to remind the staff, and at the same time, the pneumatic push rod 211 works to squeeze and drop the unqualified carbon batteries, thereby realizing rapid detection and sorting of carbon batteries, improving the sorting efficiency of carbon batteries, and saving time and effort. ;

[0027] Embodiment 2:

[0028] See also Figure 1 , Figure 5 , Figure 6 and Figure 7 In this embodiment, the collecting component 6 includes a mounting plate 61, a U-shaped frame 62, a collecting box 63 and a strong magnetic block 65. The mounting plate 61 is mounted between the fixing frames 3, the U-shaped frame 62 is mounted on the surface of the mounting plate 61, the collecting box 63 slides on the inner wall of the U-shaped frame 62, and the strong magnetic block 65 is symmetrically mounted in the groove opened on the bottom surface of the collecting box 63. The strong magnetic block 65 is magnetically attracted to the mounting plate 61, and a handle 64 is installed on the surface of the collecting box 63. By setting the collecting component 6, with the cooperation of the transmission sorting component 2, the unqualified carbon batteries are pressed down by the pneumatic push rod 211, so that they fall into the collecting box 63, so that the unqualified carbon batteries can be screened and collected, and the unqualified carbon batteries can be conveniently collected and processed by installing the handle 64 on the collecting box 63. The operation is convenient, the structure is simple, and the use is convenient and the effect is good.

[0029] When sorting double-station carbon batteries, the design restricts the carbon batteries between the two fixed blocks 23, and the groove 28 and the limiting ring 29 can better restrict the carbon batteries between the transmission racks 22. By opening a groove 28 at one end of the slide bar 25 and cooperating with the limiting ring 29 at one end of the other slide bar 25, and by setting the groove 28 into an arc-shaped structure, better engagement and fixation can be achieved during sorting of the carbon batteries, and the limiting effect is good, so as to carry out the next step of sorting and detection operations. By starting the motor in the roller shaft 21 to drive the transmission rack 22 to rotate, and cooperating with the detection sensor 213 on the fixed plate 210, the carbon batteries passing through can be detected and sorted. When encountering unqualified products, the information collector 4 sends a signal to cause the warning light 5 to light up to remind the staff, and at the same time the pneumatic push rod 211 works to squeeze and drop the unqualified carbon batteries, thereby realizing rapid detection and sorting of the carbon batteries, improving the sorting efficiency of the carbon batteries, and saving time and effort.

[0030] With the cooperation of the transmission sorting component 2, the unqualified carbon batteries are pressed down by the pneumatic push rod 211, so that they fall into the collection box 63, so that the unqualified carbon batteries can be screened and collected for processing, and the unqualified carbon batteries can be conveniently collected and processed by installing a handle 64 on the collection box 63. The operation is convenient, the structure is simple, and the use is convenient and the effect is good.

[0031] Through the above steps, the design can better restrict the carbon battery between the two fixed blocks 23 through the groove 28 and the limiting ring 29, and can better restrict the carbon battery between the transmission rack 22 by opening the groove 28 at one end of the slide bar 25 and cooperating with the limiting ring 29 at one end of the other slide bar 25. By setting the groove 28 into an arc-shaped structure, the carbon battery can be better fixed during sorting, and the limiting effect is good, so as to carry out the next step of sorting and detection operation. By starting the motor in the roller shaft 21 to drive the transmission rack 22 to rotate, and cooperating with the detection sensor 213 on the fixed plate 210, the carbon battery passing through can be detected and sorted. When an unsuitable When unqualified products are found, the information collector 4 sends a signal to cause the warning light 5 to light up to alert the staff. At the same time, the pneumatic push rod 211 works to squeeze and drop the unqualified carbon batteries, thereby realizing rapid detection and sorting of the carbon batteries, improving the sorting efficiency of the carbon batteries, saving time and effort, and by setting up the collection component 6, with the cooperation of the transmission sorting component 2, the unqualified carbon batteries are pressed down by the pneumatic push rod 211, so that they fall into the collection box 63, so that the unqualified carbon batteries can be screened and collected for processing, and by installing a handle 64 on the collection box 63, the unqualified carbon batteries can be conveniently collected and processed, which is easy to operate, simple in structure, easy to use and has a good effect.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A dual-station carbon battery sorting device, comprising a sorting frame (1); characterized in that: The invention also comprises a transmission screening component (2), a fixed frame (3), an information collector (4), a warning light (5) and a collecting component (6); the transmission screening component (2) is arranged on the surface of the sorting frame (1); a fixed frame (3) in a U-shaped structure is arranged above the sorting frame (1); the information collector (4) is symmetrically mounted on the surface of the fixed frame (3); the warning light (5) is symmetrically mounted above the fixed frame (3); the information collector (4) and the warning light (5) are connected by signal; and the collecting component (6) is mounted below the sorting frame (1) and between the fixed frames (3).

2. A dual-station carbon battery sorting device according to claim 1, characterized in that: The transmission screening assembly (2) comprises a roller shaft (21), a transmission rack (22), a fixed block (23), a spring (24), a slide bar (25), a limit plate (26), a conduction block (27), a fixed plate (210), a pneumatic push rod (211), a push block (212) and a detection sensor (213); two groups of the roller shafts (21) are symmetrically mounted on the two side surfaces of the sorting frame (1); two groups of the transmission racks (22) are meshed on the surface of the roller shafts (21); a plurality of groups of the fixed blocks (23) are equidistantly mounted on the surface of the transmission rack (22); the spring (24) is arranged in a blind groove provided inside the fixed block (23); the slide bar (25) is mounted on one end of the spring (24); one end of the slide bar (25) passes through the fixed block (23) and extends to the outer surface of the fixed block (23); the limit plate (26) is mounted on the other end of the spring (24). The limit plate (26) slides in a slide groove provided in the fixed block (23); the conduction block (27) is mounted on a side surface of the limit plate (26) away from the spring (24); the conduction block (27) penetrates the fixed block (23); the fixed plate (210) is mounted on the surface of the sorting rack (1); the pneumatic push rod (211) is symmetrically mounted on the upper surface of the fixed plate (210); the output shaft of the pneumatic push rod (211) penetrates the fixed plate (210) and is connected to a push block (212) arranged below the fixed plate (210); the detection sensor (213) is symmetrically mounted on the inner surface of the fixed plate (210); the detection sensor (213) abuts against the conduction block (27); the detection sensor (213) is signal-connected to the pneumatic push rod (211); and the detection sensor (213) is signal-connected to the information collector (4).

3. A dual-station carbon battery sorting device according to claim 2, characterized in that: A groove (28) is provided at one end of one of the slide bars (25), and a limit ring (29) is installed at one end of the other slide bar (25).

4. A dual-station carbon battery sorting device according to claim 3, characterized in that: One of the grooves (28) is arranged in an arc-shaped structure.

5. A dual-station carbon battery sorting device according to claim 2, characterized in that: The surface of the push block (212) is provided with an arc-shaped groove.

6. A dual-station carbon battery sorting device according to claim 1, characterized in that: The collecting assembly (6) comprises a mounting plate (61), a U-shaped frame (62), a collecting box (63) and a strong magnetic block (65); the mounting plate (61) is mounted between the fixing frames (3); the U-shaped frame (62) is mounted on the surface of the mounting plate (61); the collecting box (63) slides on the inner wall of the U-shaped frame (62); the strong magnetic block (65) is symmetrically mounted in a groove provided on the bottom surface of the collecting box (63); and the strong magnetic block (65) is magnetically attracted to the mounting plate (61).

7. A dual-station carbon battery sorting device according to claim 6, characterized in that: A handle (64) is installed on the surface of the collection box (63).