Aluminum alloy door and window plate profiling auxiliary device

By introducing heating and rapid cooling technology into aluminum alloy door and window panel pressing equipment, combined with the pressing method of hydraulic cylinder and magnetic suction block, the problem of poor pressing effect caused by the rigidity of aluminum alloy panels is solved, and more efficient pressing is achieved and improvement of equipment service life.

CN222470374UActive Publication Date: 2025-02-14HUANGSHI JINSHUN PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202420987426.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-14
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

During the pressing process of aluminum alloy door and window panels, due to the rigidity of aluminum alloy, it is difficult to change the plate by direct pressing, resulting in poor pressing effect.

Method used

A press-type auxiliary device including a workbench and aspirator is designed to heat the aluminum alloy sheet through a heating port to reduce its rigidity and quickly cool down using the suction machine and cooling system to set. At the same time, the hydraulic cylinder and magnetic suction block are used to achieve effective pressing and fixing of the plate.

Benefits of technology

Through heating and rapid cooling, the aluminum alloy sheet is made soft at high temperatures, making it easy to press, and quickly restores its rigidity after cooling, improving the pressure effect and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate profiling, and provides an aluminum alloy door and window plate profiling auxiliary device which comprises a workbench, a base is arranged at the bottom of the workbench, a heating opening is formed in the center of the end face of the top of the workbench and communicated with the interior of the base, a plurality of heating pipes are arranged in the heating opening, and the heating pipes are communicated with the base. Air suction grooves are formed in the two sides of the heating opening correspondingly, and a heat conduction pipe is inserted into the bottom of the air suction machine. According to the aluminum alloy door and window plate profiling auxiliary device, through heating of the heating pipe, the temperature of the heating opening can be increased, the rigidity of an aluminum alloy door and window plate above the heating opening can be reduced through high temperature, the aluminum alloy door and window plate is softer, better profiling is facilitated, and the profiling effect of equipment is improved; the air suction machine and the air suction groove can suck away high temperature accumulated at the heating opening, the temperature at the heating opening is rapidly reduced, rigidity recovery of the pressed aluminum alloy door and window plate is facilitated, hardness is increased, and rapid shaping is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal profiling, and in particular to an auxiliary device for profiling aluminum alloy door and window sheets. Background Art

[0002] Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames, stiles and leaf materials. Alloy doors and windows include doors and windows with aluminum alloy as the base material of load-bearing rods and doors and windows composited with wood and plastic. When the aluminum alloy door and window panels are profiled, a profile auxiliary device is required to assist the profile in order to improve the profile effect.

[0003] A Chinese patent discloses a pressing and forming device for plate production, with the publication number of . The article proposes "comprising a pressing mechanism, the pressing mechanism comprising a workbench, the top of the workbench is fixedly connected with a support column, the top of the support column is fixedly connected with a top plate, the top of the top plate is fixedly connected with a hydraulic telescopic rod, the telescopic end of the hydraulic telescopic rod is fixedly connected with a pressing plate; a cleaning mechanism, the cleaning mechanism is arranged in the middle of the pressing mechanism, the cleaning mechanism comprises a push plate, the left part of the push plate is fixedly connected with a fan, the air inlet of the fan is fixedly connected with an air inlet pipe, the air outlet of the fan is fixedly connected with an air outlet pipe, and the air outlet pipe is fixedly connected to the push plate." However, the prior art uses a method of directly pressing with a pressing plate. Due to the rigidity of the aluminum alloy itself, it is difficult to deform the aluminum alloy door and window plate, and the pressing force of the pressing plate needs to be increased, but this method is easy to increase the loss of the pressing equipment. Therefore, it is very necessary to design a pressing auxiliary device with aluminum alloy door and window plate. Utility Model Content

[0004] The utility model aims to provide an auxiliary device for forming aluminum alloy door and window panels, which solves the problem in the related art that it is difficult to deform the aluminum alloy door and window panels by directly pressing during use due to the rigidity of the aluminum alloy itself.

[0005] The technical solution of the utility model is as follows:

[0006] A profiling auxiliary device for aluminum alloy door and window panels comprises a workbench and an air suction machine, wherein a base is provided at the bottom of the workbench, a heating port is provided in the center of the top end surface of the workbench, and the heating port is communicated with the interior of the base, a plurality of heating pipes are provided inside the heating port, and air suction grooves are provided on both sides of the heating port, a heat conduction pipe is plugged into the bottom of the air suction machine, a cooling box is provided at the inner bottom of the base, and the other end of the heat conduction pipe is plugged and installed in the interior of the cooling box, a cooling bin is provided at the bottom of the cooling box, and a refrigeration pipe is provided in the interior of the cooling bin, an air guide pipe is plugged into one side of the cooling box, a gas condensation box is provided outside the cooling box, and the other end of the air guide pipe is plugged and installed in the interior of the gas condensation box, an exhaust pipe is plugged into the gas condensation box, and the other end of the exhaust pipe extends to the outside of the base, and an air outlet frame is provided at the other end of the exhaust pipe.

[0007] Preferably, the interior of the cooling box is filled with clean water, and the other end of the heat conducting pipe is located below the horizontal plane, and an air outlet is provided at the bottom of the air outlet frame.

[0008] Preferably, a movable groove is provided inside the heating port, and a baffle is inserted inside the movable groove, a pair of pull-out grooves are provided on the top end face of the baffle, a magnet is welded on the outer wall of the baffle, a magnetic suction groove is provided on one side of the heating port, and the magnetic suction groove and the movable groove are located in the same plane.

[0009] Preferably, support plates are provided on both sides of the top of the heating port, and clamping plates are installed on both ends of the top of the support plates through torsion spring rotating shafts, slide grooves are opened on both sides of the workbench, and two sliders are slidably installed inside the slide grooves, a first connecting block is welded on the slider, and a pair of lifting rods are provided on the first connecting block, second connecting blocks are welded on both ends of the support plates, and the telescopic end of the lifting rod is screwed and fixed to the bottom end face of the second connecting block, and the other end of the first connecting block is located outside the two sides of the base.

[0010] Preferably, positioning rods are screwed on both sides of the base, and a number of limiting holes are equidistantly provided on the positioning rods. A limiting plug rod is threadedly mounted on the first connecting block, and one end of the limiting plug rod extends into the limiting hole.

[0011] Preferably, a handle is welded to an outer wall of one side of the support plate, a pressing block is glued to the bottom of the clamping plate, and the pressing block is made of rubber material.

[0012] Preferably, a bracket is welded to the top of the workbench, and a hydraulic cylinder is screwed on the bracket, a pressing plate is welded to the telescopic end of the hydraulic cylinder, and a pressing block is inserted into the bottom of the pressing plate.

[0013] Preferably, threaded extrusion rods are threadedly installed on both sides of the pressure plate, and one end of the threaded extrusion rod is fit-connected to the pressure block. The pressure block is made of metal material. A magnetic block is arranged inside the pressure plate, and the pressure plate is magnetically connected to the pressure block.

[0014] Beneficial effects of the utility model:

[0015] 1. Heating through the heating tube can increase the temperature at the heating port. The high temperature can reduce the rigidity of the aluminum alloy door and window panels above the heating port, making them softer, which is conducive to better profiling and improves the profiling effect of the equipment. The high temperature accumulated at the heating port can be absorbed by the suction machine and the suction groove, and the temperature at the heating port can be quickly reduced, which is conducive to the recovery of the rigidity of the aluminum alloy door and window panels after profiling, increase the hardness and quickly set the shape. The heat pipe is used to transport the hot air to the cooling box, and the clean water in the cooling box is used to cool the hot air. The temperature of the clean water can be reduced by the refrigeration pipe. The cooled gas is transported to the gas condensation box by the air pipe, and secondary cooling can be performed to ensure the cooling effect. The cooled gas is transported to the air outlet frame through the exhaust pipe and discharged from the air outlet to avoid direct discharge of high-temperature gas and scalding.

[0016] 2. By pulling the handle, the support plate can be moved under the action of the slider and the slide groove, and then the distance between the two support plates can be adjusted. The pressing effect of the splint on the aluminum alloy door and window panels can be increased by the pressing block. The height of the support plate can be adjusted by the lifting rod, which is conducive to the development of the profiling work. The splint can be used to press and fix the aluminum alloy door and window panels to avoid movement of the aluminum alloy door and window panels during profiling, which affects the profiling effect. The pressing effect of the splint on the aluminum alloy door and window panels can be increased by the pressing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is an isometric view of the entire utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model a;

[0020] Figure 3 It is the overall structure schematic diagram b of the utility model;

[0021] Figure 4 This is an overall cross-sectional view of the utility model;

[0022] Figure 5 This is an overall side view of the utility model;

[0023] In the figure: 1. workbench; 2. base; 3. heating port; 4. heating pipe; 5. air suction groove; 6. air suction machine; 7. heat conduction pipe; 8. cooling box; 9. cooling chamber; 10. refrigeration pipe; 11. air guide pipe; 12. gas condensation box; 13. exhaust pipe; 14. air outlet frame; 15. air outlet; 16. movable groove; 17. baffle; 18. pull-out groove; 19. magnet; 20. magnetic suction groove; 21. support plate; 22. splint; 23. slide groove; 24. slider; 25. first connecting block; 26. lifting rod; 27. second connecting block; 28. positioning rod; 29. ​​limit hole; 30. limit plug rod; 31. handle; 32. pressing block; 33. bracket; 34. hydraulic cylinder; 35. pressure plate; 36. pressing block; 37. threaded extrusion rod. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1-5As shown, the present embodiment proposes an auxiliary device for forming aluminum alloy door and window panels, comprising a workbench 1 and an air suction machine 6, wherein a base 2 is provided at the bottom of the workbench 1, a heating port 3 is provided at the center of the top end surface of the workbench 1, and the heating port 3 is communicated with the inside of the base 2, a plurality of heating pipes 4 are provided inside the heating port 3, and air suction grooves 5 are provided on both sides of the heating port 3, a heat conduction pipe 7 is plugged into the bottom of the air suction machine 6, a cooling box 8 is provided at the bottom inner side of the base 2, and the other end of the heat conduction pipe 7 is plugged and installed in the inside of the cooling box 8, a cooling bin 9 is provided at the bottom of the cooling box 8, and a refrigeration pipe 10 is provided in the cooling bin 9, an air guide pipe 11 is plugged into one side of the cooling box 8, a gas condensation box 12 is provided outside the cooling box 8, and the other end of the air guide pipe 11 is plugged into the It is installed inside the gas condensation box 12, and an exhaust pipe 13 is plugged into the gas condensation box 12, and the other end of the exhaust pipe 13 extends to the outside of the base 2, and the other end of the exhaust pipe 13 is provided with an air outlet frame 14, the interior of the cooling box 8 is filled with clean water, and the other end of the heat conduction pipe 7 is located below the horizontal plane, and an air outlet 15 is provided at the bottom of the air outlet frame 14, and the air outlet 15 can be used to discharge the gas in the air outlet frame 14 downward to prevent the gas from blowing to the staff, and a movable groove 16 is provided inside the heating port 3, and a baffle 17 is plugged into the movable groove 16, and a pair of pull-out grooves 18 are provided on the top end surface of the baffle 17, and a magnet 19 is welded to the outer wall of the baffle 17, and a magnetic suction groove 20 is provided on one side of the heating port 3, and the magnetic suction groove 20 and the movable groove 16 are located at the same A plane, by holding the pull-out groove 18 with a finger and pulling the baffle 17, the baffle 17 can be covered above the heating port 3, and the baffle 17 can be limited and fixed by magnetically connecting the magnet 19 with the magnetic suction groove 20. Support plates 21 are provided on both sides of the top of the heating port 3, and clamping plates 22 are installed on both ends of the top of the support plate 21 through a torsion spring rotating shaft. Slide grooves 23 are opened on both sides of the workbench 1, and two sliders 24 are slidably installed inside the slide grooves 23. A first connecting block 25 is welded on the slider 24, and a pair of lifting rods 26 are provided on the first connecting block 25. Second connecting blocks 27 are welded on both ends of the support plate 21, and the telescopic end of the lifting rod 26 is screwed and fixed to the bottom end face of the second connecting block 27. The other end of the first connecting block 25 is located at On the outside of both sides of the base 2, the aluminum alloy door and window plates can be supported by the support plates 21, and the clamping plates 22 can be used to press and fix the aluminum alloy door and window plates. The support plates 21 can be moved by the slider 24 and the slide groove 23, so as to adjust the distance between the two support plates 21. The height of the support plates 21 can be adjusted by the lifting rod 26. Positioning rods 28 are screwed on both sides of the base 2, and a number of limiting holes 29 are equidistantly opened on the positioning rod 28. A limiting plug rod 30 is installed on the first connecting block 25 by threading, and one end of the limiting plug rod 30 extends into the limiting hole 29. By inserting the limiting plug rod 30 into the limiting hole 29, the position of the slider 24 in the slide groove 23 can be fixed. A handle 31 is welded on the outer wall of one side of the support plate 21.A pressing block 32 is glued to the bottom of the clamping plate 22, and the pressing block 32 is made of rubber material. The support plate 21 can be pulled to move by the handle 31. The pressing block 32 can increase the pressing effect of the clamping plate 22 on the aluminum alloy door and window plate. A bracket 33 is welded on the top of the workbench 1, and a hydraulic cylinder 34 is screwed on the bracket 33. A pressing plate 35 is welded to the telescopic end of the hydraulic cylinder 34, and a pressing block 36 is inserted at the bottom of the pressing plate 35. The hydraulic cylinder 34 can push the pressing plate 35 down and The pressing block 36 is used to press the aluminum alloy door and window sheet material to achieve the pressing effect. The two sides of the pressing plate 35 are threadedly installed with threaded extrusion rods 37, and one end of the threaded extrusion rod 37 is fitted and connected with the pressing block 36. The pressing block 36 is made of metal material. A magnetic block is arranged inside the pressing plate 35, and the pressing plate 35 and the pressing block 36 are magnetically connected. The threaded extrusion rod 37 can increase the connection effect between the pressing plate 35 and the pressing block 36. The pressing block 36 of different shapes can be replaced by removing the pressing block 36.

[0026] In the present embodiment, when in use, heating by the heating tube 4 can increase the temperature at the heating port 3, and by placing the aluminum alloy door and window sheet material on the two support plates 21, the high temperature at the heating port 3 can act on the aluminum alloy door and window sheet material, thereby reducing the rigidity of the profiling part of the aluminum alloy door and window sheet material, which is conducive to better profiling. After the heating is completed, by holding the drawing groove 18 with fingers and pulling the baffle 17, the baffle 17 can be covered above the heating port 3, and the baffle 17 can be limited and fixed by the magnet 19 and the magnetic suction groove 20. The hydraulic cylinder 34 can push the pressing plate 35 downward, and the pressing block 36 can press the aluminum alloy door and window sheet material, thereby realizing the profiling effect, the pressing plate 35 and the pressing block 36 can be separated by twisting the threaded extrusion rod 37, and the pressing block 36 of different shapes can be replaced by removing the pressing block 36, and the slider 24 and the slider can be moved by pulling the handle 31. Under the action of the groove 23, the support plate 21 can be moved, thereby adjusting the distance between the two support plates 21. The pressing effect of the clamping plate 22 on the aluminum alloy door and window plate can be increased by the pressing block 32. The height of the support plate 21 can be adjusted by the lifting rod 26, which is beneficial to the development of the press work. By inserting the limit rod 30 into the limit hole 29, the position of the slider 24 in the slide groove 23 can be fixed. The air suction machine 6 can use the air suction groove 5 to absorb the high temperature accumulated at the heating port 3, and use the heat conducting pipe 7 to transport the hot air to the cooling box 8, and use the clean water in the cooling box 8 to cool the hot air. The refrigeration pipe 10 can reduce the temperature of the clean water, and the air guide pipe 11 can be used to transport the cooled gas to the gas condensation box 12. Secondary cooling can be performed to ensure the cooling effect. The cooled gas is transported to the air outlet frame 14 through the exhaust pipe 13 and discharged from the air outlet 15.

[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An auxiliary device for forming aluminum alloy door and window panels, comprising a workbench (1) and an air suction machine (6), characterized in that: The bottom of the workbench (1) is provided with a base (2), the center of the top end surface of the workbench (1) is provided with a heating port (3), and the heating port (3) is communicated with the inside of the base (2), a plurality of heating pipes (4) are provided inside the heating port (3), both sides of the heating port (3) are provided with air suction grooves (5), the bottom of the air suction machine (6) is plugged with a heat conduction pipe (7), the inner bottom of the base (2) is provided with a cooling box (8), and the other end of the heat conduction pipe (7) is plugged and installed inside the cooling box (8), and the cooling box (8) is provided with a plurality of heating pipes (4) inside the heating port (3), and the two sides of the heating port (3) are provided with air suction grooves (5), the bottom of the air suction machine (6) is plugged with a heat conduction pipe (7), and the inner bottom of the base (2) is provided with a cooling box (8), and the other end of the heat conduction pipe (7) is plugged and installed inside the cooling box (8), and the cooling box (8) is provided with a plurality of heating pipes (4) inside the heating port (3), and the two sides of the heating port (3) are provided with air suction grooves (5), and the two sides of the heating port (3) are provided with a plurality of heating pipes (4 ... A cooling chamber (9) is provided at the bottom of the box (8), and a refrigeration pipe (10) is provided inside the cooling chamber (9); an air guide pipe (11) is plugged into one side of the cooling box (8); a gas condensation box (12) is provided outside the cooling box (8), and the other end of the air guide pipe (11) is plugged into and installed inside the gas condensation box (12); an exhaust pipe (13) is plugged into the gas condensation box (12), and the other end of the exhaust pipe (13) extends to the outside of the base (2); and an exhaust frame (14) is provided at the other end of the exhaust pipe (13).

2. The device for profiling aluminum alloy door and window panels according to claim 1, characterized in that: The interior of the cooling box (8) is filled with clean water, and the other end of the heat conducting pipe (7) is located below the horizontal plane. An air outlet (15) is provided at the bottom of the air outlet frame (14).

3. The device for profiling aluminum alloy door and window panels according to claim 1, characterized in that: A movable groove (16) is provided inside the heating port (3), and a baffle (17) is inserted inside the movable groove (16); a pair of pull-out grooves (18) are provided on the top end surface of the baffle (17); a magnet (19) is welded to the outer wall of the baffle (17); a magnetic attraction groove (20) is provided on one side of the heating port (3), and the magnetic attraction groove (20) and the movable groove (16) are located in the same plane.

4. The device for profiling aluminum alloy door and window panels according to claim 1, characterized in that: Support plates (21) are provided on both sides of the top of the heating port (3), and clamping plates (22) are installed at both ends of the top of the support plate (21) through torsion spring rotating shafts. Slide grooves (23) are opened on both sides of the workbench (1), and two sliders (24) are slidably installed inside the slide grooves (23). A first connecting block (25) is welded on the slider (24), and a pair of lifting rods (26) are provided on the first connecting block (25). Second connecting blocks (27) are welded on both ends of the support plate (21), and the telescopic end of the lifting rod (26) is screwed and fixed to the bottom end surface of the second connecting block (27). The other end of the first connecting block (25) is located outside the two sides of the base (2).

5. The device for profiling aluminum alloy door and window panels according to claim 4, characterized in that: Positioning rods (28) are screwed on both sides of the base (2), and a plurality of limiting holes (29) are equidistantly provided on the positioning rods (28); a limiting plug rod (30) is threadedly mounted on the first connecting block (25), and one end of the limiting plug rod (30) extends into the limiting hole (29).

6. The device for profiling aluminum alloy door and window panels according to claim 4, characterized in that: A handle (31) is welded to an outer wall of one side of the support plate (21), and a pressing block (32) is glued to the bottom of the clamping plate (22), and the pressing block (32) is made of rubber material.

7. The device for profiling aluminum alloy door and window panels according to claim 1, characterized in that: A bracket (33) is welded to the top of the workbench (1), and a hydraulic cylinder (34) is screwed onto the bracket (33). A pressing plate (35) is welded to the telescopic end of the hydraulic cylinder (34), and a pressing block (36) is inserted into the bottom of the pressing plate (35).

8. The device for auxiliary profiling of aluminum alloy door and window panels according to claim 7, characterized in that: Threaded extrusion rods (37) are threadedly mounted on both sides of the pressing plate (35), and one end of the threaded extrusion rod (37) is fitted and connected to a pressing block (36). The pressing block (36) is made of a metal material. A magnetic block is arranged inside the pressing plate (35), and the pressing plate (35) and the pressing block (36) are magnetically connected.