Aluminum foil feeding and profiling system

Abstract

The utility model discloses an aluminum foil feeding and profiling system, which belongs to the technical field of automotive upholstery processing, and comprises a feeding table for placing aluminum foil, a discharge port is arranged on the table top of the feeding table, a placing cavity enclosed by a side plate and a bottom plate is arranged on the lower end face of the table top at the discharge port, and the side plate and the bottom plate are arranged in the placing cavity. A push plate is arranged in the containing cavity, the push plate is arranged at the bottom of the aluminum foil and used for pushing the aluminum foil to ascend, and a driving mechanism used for driving the push plate to ascend and descend is arranged in the portion, below the containing cavity, of the feeding table. The pressing machine is used for pressing the aluminum foil and located on one side of the feeding table, and a cavity used for forming the aluminum foil is formed in the pressing machine; and the industrial robot is used for grabbing and transferring the aluminum foil, and an executing mechanism used for grabbing the aluminum foil is arranged at the tail end of the industrial robot. According to the utility model, materials can be continuously supplied at a certain speed, the continuous action of feeding and profiling is realized, the working efficiency is improved, and the production takt is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile interior decoration processing, and particularly relates to an aluminum foil feeding and pressing system. Background Art

[0002] During the driving process, the temperature of the engine compartment will be too high, even reaching 160℃, and the excessively high temperature will affect the performance of the automobile parts inside the engine compartment, and even cause the parts to age and spontaneously combust over a long period of time. Therefore, heat insulation and sound insulation pads are generally installed in the automobile engine compartment to isolate noise and also to achieve the purpose of heat insulation.

[0003] When manufacturing sound insulation and heat insulation pads for automobile hoods, a layer of aluminum foil for heat reflection needs to be placed on the lower end of the sound insulation and heat insulation board made of felt or PU material. The aluminum foil needs to be pressed during the production process. The existing production method uses manual loading, which leads to low processing efficiency and cannot guarantee the production rhythm. When industrial robots are used for loading, as the amount of aluminum foil decreases during the loading process, the industrial robots need to adjust their height, which is not convenient for the industrial robots to grab and transport. Summary of the invention

[0004] In view of the problems existing in the prior art, the utility model provides an aluminum foil feeding and profiling system, which can continuously feed at a certain speed, realize continuous action of feeding and profiling, improve work efficiency and ensure production rhythm.

[0005] The utility model is implemented as follows: an aluminum foil feeding and profiling system comprises: a feeding table for placing aluminum foil, a discharge port is arranged on the table top of the feeding table, a placement cavity surrounded by a side plate and a bottom plate is arranged on the lower end surface of the table top located at the discharge port, a push plate is arranged in the placement cavity, the push plate is placed at the bottom of the aluminum foil and is used to push the aluminum foil up, and a driving mechanism for driving the push plate to rise is arranged in the feeding table below the placement cavity; a pressing machine for pressing the aluminum foil, the pressing machine is located at one side of the feeding table, and a cavity for forming the aluminum foil is arranged in the pressing machine; and an industrial robot for grabbing and transporting the aluminum foil, and an actuator for grabbing the aluminum foil is arranged at the end of the industrial robot.

[0006] Furthermore, two discharge ports are provided, and the two discharge ports are arranged in parallel and staggered on the table surface of the feeding table, and the push plate is in a Z-shaped structure, and the two parallel sides of the push plate are respectively placed in the placement cavities corresponding to the two discharge ports. The two discharge ports are provided, so that two groups of aluminum foils can be placed in the placement cavities corresponding to the discharge ports at the same time, and two aluminum foils can be grabbed at a time during the feeding and grasping, and enter the pressing machine for simultaneous pressing and forming, so that two finished products can be produced in one action, thereby improving work efficiency.

[0007] Furthermore, the actuator includes a mounting bracket mounted on the end of the industrial robot, and the mounting bracket is provided with a vacuum suction cup and a needle suction cup. The use of the vacuum suction cup and the needle suction cup can meet the grabbing requirements of aluminum foil loading and forming unloading, and ensure the stability and reliability of the transfer process.

[0008] Furthermore, the driving mechanism includes a stepping motor and a screw lifter, the input end of the screw lifter is connected to the output shaft of the stepping motor, and the screw at the output end of the screw lifter is connected to the push plate.

[0009] Furthermore, the pressing machine includes a pressing frame, in which a cavity for pressing aluminum foil is arranged, in which a pressing plate movable longitudinally along a guide column is arranged, and at the upper end of the pressing frame a cylinder is arranged, and a piston rod of the cylinder is connected to the pressing plate.

[0010] The utility model has the advantages and technical effects: due to the adoption of the technical scheme, it can continuously feed materials at a certain speed, realize the continuous action of feeding and pressing, improve work efficiency, and ensure the production rhythm.

[0011] The push plate installed in the feeding table can maintain the uniformity of the feeding position of the aluminum foil, which is convenient for the industrial robot to grab and transfer. The use of vacuum suction cups and needle suction cups can meet the grabbing needs of aluminum foil loading and forming unloading, ensuring the stability and reliability of the transfer process. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure provided by the utility model;

[0013] Figure 2 It is a schematic diagram of the overall structure of the feeding table provided by the utility model;

[0014] Figure 3 This is a top view of the feeding table provided by the utility model;

[0015] Figure 4 It is a schematic diagram of the structure of the pressing machine provided by the utility model;

[0016] Figure 5 The utility model is a schematic diagram of the connection structure of the industrial robot and the actuator.

[0017] In the figure: 1. Feeding table; 1-1. Discharge port; 1-2. Side panel; 1-3. Bottom plate; 1-4. Push plate; 2. Press; 2-1. Pressing frame; 2-2. Cavity; 2-3. Guide column; 2-4. Press plate; 2-5. Cylinder; 3. Industrial robot; 4. Actuator; 4-1. Mounting bracket; 4-2. Vacuum suction cup; 4-3. Needle suction cup; 5. Driving mechanism; 5-1. Stepping motor; 5-2. Screw lifting machine. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0019] It should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0020] like Figures 1 to 5 As shown, the present application provides an aluminum foil feeding and profiling system, comprising:

[0021] A feeding table 1 for placing aluminum foil, wherein a discharge port 1-1 is arranged on the table top of the feeding table 1, and a placement cavity surrounded by a side plate 1-2 and a bottom plate 1-3 is arranged on the lower end surface of the table top located at the discharge port 1-1, and a push plate 1-4 is arranged in the placement cavity, and the push plate 1-4 is placed at the bottom of the aluminum foil for pushing the aluminum foil up, and a driving mechanism 5 for driving the push plate 1-4 to rise and fall is arranged in the feeding table 1 located below the placement cavity;

[0022] A pressing machine 2 for pressing aluminum foil is provided, the pressing machine 2 is located on one side of a feeding table 1, and a cavity 2-2 for forming aluminum foil is arranged in the pressing machine 2; specifically, the pressing machine 2 comprises a pressing frame 2-1, a cavity 2-2 for pressing aluminum foil is arranged in the pressing frame 2-1, a pressing plate 2-4 which can move longitudinally along a guide column 2-3 is arranged in the cavity 2-2, a cylinder 2-5 is arranged at the upper end of the pressing frame 2-1, and a piston rod of the cylinder 2-5 is connected to the pressing plate 2-4.

[0023] and an industrial robot 3 for grabbing and transporting the aluminum foil, wherein an actuator 4 for grabbing the aluminum foil is disposed at the end of the industrial robot 3. Specifically, the industrial robot 3 is a MR10Z-1440 industrial robot 3 from TUKA.

[0024] In a preferred embodiment of the present invention, the actuator 4 includes a mounting bracket 4-1 mounted at the end of the industrial robot 3, and the mounting bracket 4-1 is provided with a vacuum suction cup 4-2 and a needle suction cup 4-3. The vacuum suction cup 4-2 and the needle suction cup 4-3 are used at the same time to meet the grabbing requirements of aluminum foil loading and forming unloading, and ensure the stability and reliability of the transfer process.

[0025] In another preferred example of the utility model, the driving mechanism 5 includes a stepper motor 5-1 and a screw lifter 5-2, the input end of the screw lifter 5-2 is connected to the output shaft of the stepper motor 5-1, and the screw at the output end of the screw lifter is connected to the push plate 1-4.

[0026] In another preferred embodiment of the utility model, two discharge ports 1-1 are provided, and the two discharge ports 1-1 are arranged in parallel and staggered on the surface of the feeding table 1, and the push plate 1-4 is in a Z-shaped structure, and the two parallel sides of the push plate 1-4 are respectively placed in the placement cavities corresponding to the two discharge ports 1-1. By providing two discharge ports 1-1, two groups of aluminum foils can be placed in the placement cavities corresponding to the discharge ports 1-1 at the same time. Correspondingly, the vacuum suction cup 4-2 and the needle suction cup 4-3 in the actuator 4 are provided with two groups, which can grab the two groups of aluminum foils, and the mold cavity 2-2 in the pressing is provided with two groups, which press the two aluminum foils respectively. When feeding and grabbing, two aluminum foils are grabbed at a time and enter the pressing machine 2 for simultaneous pressing and molding, so that two finished products can be produced in one action, thereby improving work efficiency.

[0027] During operation, the aluminum foil is placed in the placement cavity, and the stepper motor 5-1 is started. The stepper motor 5-1 drives the screw lift 5-2, so that the screw of the screw lift 5-2 drives the push plate 1-4 to move upward. Under the push of the push plate 1-4, the aluminum foil rises and is discharged from the discharge port 1-1, so as to realize continuous feeding at a certain speed. The vacuum suction cup 4-2 at the end of the industrial robot 3 grabs the aluminum foil on the feeding table 1 and transfers it to the pressing machine 2. The cylinder 2-5 pushes the pressing plate 2-4, and the pressing plate 2-4 moves along the guide column 2-3 toward the aluminum foil and presses the aluminum foil. After the aluminum foil is pressed in the cavity 2-2 of the pressing machine 2, the needle suction cup 4-3 at the end of the industrial robot 3 grabs the pressed aluminum foil and puts it in the finished product station.

[0028] By adopting the above technical solution, the material can be continuously fed at a certain speed, the continuous action of feeding and pressing can be realized, the work efficiency can be improved, and the production rhythm can be ensured. The push plates 1-4 arranged in the feeding table 1 can maintain the uniformity of the feeding position of the aluminum foil, which is convenient for the industrial robot 3 to grab and transfer.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An aluminum foil feeding and profiling system, characterized in that: include: A feeding table for placing aluminum foil, wherein a discharge port is arranged on the table top of the feeding table, a placement cavity surrounded by a side plate and a bottom plate is arranged on the lower end surface of the table top located at the discharge port, a push plate is arranged in the placement cavity, and the push plate is placed at the bottom of the aluminum foil to push the aluminum foil up, and a driving mechanism for driving the push plate to rise and fall is arranged in the feeding table located below the placement cavity; A pressing machine for pressing the aluminum foil, the pressing machine is located on one side of the feeding table, and a cavity for forming the aluminum foil is provided in the pressing machine; and an industrial robot for grabbing and transporting the aluminum foil, wherein the end of the industrial robot is provided with an actuator for grabbing the aluminum foil.

2. The aluminum foil feeding and profiling system according to claim 1, characterized in that: There are two discharge ports, which are arranged in parallel and staggered on the surface of the feeding table. The push plate is in a Z-shaped structure, and the two parallel sides of the push plate are respectively placed in the placement cavities corresponding to the two discharge ports.

3. The aluminum foil feeding and profiling system according to claim 1, characterized in that: The actuator comprises a mounting bracket mounted on the end of the industrial robot, and a vacuum suction cup and a needle puncture suction cup are arranged on the mounting bracket.

4. The aluminum foil feeding and profiling system according to claim 1, characterized in that: The driving mechanism comprises a stepping motor and a screw jacking machine, wherein the input end of the screw jacking machine is connected to the output shaft of the stepping motor, and the screw at the output end of the screw jacking machine is connected to the push plate.

5. The aluminum foil feeding and profiling system according to claim 1, characterized in that: The pressing machine comprises a pressing frame, a cavity for pressing aluminum foil is arranged in the pressing frame, a pressing plate which can move longitudinally along the guide column is arranged in the cavity, a cylinder is arranged at the upper end of the pressing frame, and a piston rod of the cylinder is connected to the pressing plate.

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