Micro-particle steel shot shredding machine

By designing an automated adjustment micro-particle steel ball shredding machine, the problems of complex shredding mechanism, high manufacturing cost and low efficiency in the prior art are solved, and an efficient and accurate shredding process is achieved, reducing manufacturing cost.

CN222470567UActive Publication Date: 2025-02-14JIANGSU TONGLVE METAL PROD CO LTD
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Patent Information

Application Number
CN202421111004.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing wire pellet cutting mechanism of steel wire pellet cutting machines is complex and has high manufacturing cost. The separation of the pressing wheel and the wire feeding roller increases the space and number of parts. The wire cutting distance needs to be manually adjusted, which is inefficient.

Method used

A micro-particle steel ball wire cutting machine is designed, which is connected to the motor using a cutter plate, and is equipped with a guide support and an adjustment bracket. The upper wire feeding roller is equipped with a wire pressing boss, and the lower wire feeding roller is equipped with a wire pressing groove. The electric push rod drives the sliding table to automatically adjust the cut distance.

Benefits of technology

The automatic adjustment of the steel ball shredding distance is achieved, which improves efficiency and high accuracy, reduces manufacturing costs, simplifies the shredding mechanism, and improves space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel shot wire cutting machines, in particular to a micro-particle steel shot wire cutting machine which comprises a base, a cutter head, a guide support and an adjusting support, the cutter head is connected with a motor and arranged on a supporting seat, the guide support is arranged in the middle of the base, and guide grooves which are horizontally and evenly distributed are formed in the middle of the guide support. The adjusting support is arranged at the rear end of the base, a fixed lower wire feeding roller is arranged below the adjusting support, an adjustable upper wire feeding roller is arranged above the adjusting support, and the supporting base is arranged on the sliding table and driven by an electric push rod on the right side of the guiding support to move in the direction of the linear rail sliding block set. The upper wire feeding roller is provided with wire pressing bosses which are evenly distributed, and the lower wire feeding roller is provided with wire pressing grooves which are evenly distributed. The steel shot shredding device has the advantages that the shredding distance of steel shots can be automatically adjusted, and efficiency is high; the grating ruler is arranged, so that the precision is high; thirdly, the wire feeding roller is combined with the wire pressing roller, so that the manufacturing cost is reduced, and the space utilization rate is improved; and fourthly, the shredding mechanism is simple, and the manufacturing cost is lower.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel shot cutting machines, in particular to a microparticle steel shot cutting machine. Background Art

[0002] Cut wire shot is a kind of metal abrasive used in the process of shot peening. It is widely used in the field of metal surface treatment in industries such as aerospace, automobile, military industry, wind power, automobile, high-speed rail, shipbuilding, medical equipment, etc. It can improve the surface mechanical properties of metal workpieces and improve the surface integrity of parts. Cutting shot is to cut cold-drawn new steel wire or waste recycled steel wire into cylindrical particles with a length-to-diameter ratio close to 1, and the cutting is completed by the relative movement of the cutter and the steel wire. The quality of cut wire shot is particularly important for the shot peening effect, so only a good-performance and high-efficiency cut wire shot machine can meet the needs of abrasive production.

[0003] For example, a wire shot cutting machine with patent number CN202020613628.X includes a wire feeding roller, a pressure wheel, an elastic component and a wire cutting mechanism. At least two pressure wheels are arranged side by side along the axial direction of the wire feeding roller, and each pressure wheel is connected to an elastic component. The elastic component pushes the pressure wheel to press the wire feeding roller. The wire feeding roller is connected to a power device for driving it to rotate. The wire cutting mechanism is arranged on the wire output side of the wire feeding roller, and an adjusting device for adjusting the pressure between the pressure wheel and the wire feeding roller is arranged between each pressure wheel and the wire feeding roller.

[0004] However, this structure has the following problems: first, the wire cutting mechanism is complicated and the manufacturing cost is high; second, the pressure wheel is separated from the wire feeding roller, which increases the space and the number of parts, thereby increasing the manufacturing cost; third, the wire cutting distance needs to be adjusted manually, which is inefficient. Utility Model Content

[0005] The utility model aims to provide a microparticle steel shot cutting machine to solve the problems existing in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a microparticle steel shot wire cutting machine, comprising a base 3, a knife disc 8, a guide support 10 and an adjustment bracket 13, the knife disc 8 is connected to the motor 7 and is arranged on the support seat 6, and is located at the front end of the base 3, the guide support 10 is arranged in the middle of the base 3, and a horizontally evenly distributed guide groove 11 is arranged in the middle of the guide support 10, the adjustment bracket 13 is arranged at the rear end of the base 3, and a fixed lower wire feeding roller 17 is arranged below, and an adjustable upper wire feeding roller 15 is arranged above, characterized in that: the support seat 6 is arranged on the slide 5, and is driven by the electric push rod 19 on the right side of the guide support 10, and moves along the direction of the linear rail slider group 4; the upper wire feeding roller 15 is provided with evenly distributed wire pressing bosses 20, and the lower wire feeding roller 17 is provided with evenly distributed wire pressing grooves 21.

[0007] Preferably, a grating ruler 2 is provided on the base 3 and is located below the slide 5 .

[0008] Preferably, the upper wire feeding roller 15 is arranged on the adjusting block 14 , and the adjusting block 14 slides in the movable limiting groove 16 , and the up and down movement is controlled by the adjusting bolt 12 .

[0009] Preferably, the cutter disc 8 is provided with evenly spaced blades 9 , which are short blades and can correspond to each guide groove 11 .

[0010] Preferably, the wire pressing boss 20 and the wire pressing groove 21 are both covered with a rubber layer.

[0011] Preferably, the lower wire feeding roller 17 is provided with a driving wheel 18 connected to a power source.

[0012] Preferably, an inclined feeding port 1 is provided below the base 3 .

[0013] Compared with the prior art, the utility model has the following beneficial effects: first, it can realize automatic adjustment of the wire cutting distance of the steel shot, with high efficiency; second, it is provided with a grating scale, with high precision; third, the wire feeding roller is combined with the wire pressing roller, which reduces the manufacturing cost and improves the space utilization; fourth, the wire cutting mechanism is simple, and the manufacturing cost is lower. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Schematic diagram of the structure of (15);

[0016] Figure 3 for Figure 1 Schematic diagram of the structure of (17).

[0017] In the figure: 1. Feeding port; 2. Grating ruler; 3. Base; 4. Linear rail slider group; 5. Slide; 6. Support seat; 7. Motor; 8. Cutter disc; 9. Blade; 10. Guide support; 11. Guide groove; 12. Adjusting bolt; 13. Adjusting bracket; 14. Adjusting block; 15. Upper wire feed roller; 16. Movable limit groove; 17. Lower wire feed roller; 18. Driving wheel; 19. Electric push rod; 20. Wire pressing boss; 21. Wire pressing groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a technical solution: a microparticle steel shot cutting machine, including a base 3, a knife disc 8, a guide support 10 and an adjustment bracket 13, the knife disc 8 is connected to the motor 7 and is arranged on the support base 6, and is located at the front end of the base 3, the guide support 10 is arranged in the middle of the base 3, and the middle of the guide support 10 is provided with a horizontally evenly distributed guide groove 11, the adjustment bracket 13 is arranged at the rear end of the base 3, and a fixed lower wire feeding roller 17 is provided below, and an adjustable upper wire feeding roller 15 is provided above.

[0020] The support seat 6 is arranged on the slide 5 and is driven by the electric push rod 19 on the right side of the guide support 10 to move along the direction of the linear rail slider group 4; at the same time, a grating ruler 2 is provided on the base 3 and is located below the slide 5, which can accurately control the distance between the knife disc 8 and the guide support 10 and control the length of the cut wire.

[0021] The upper wire feeding roller 15 is provided with evenly distributed wire pressing bosses 20, and the lower wire feeding roller 17 is provided with evenly distributed wire pressing grooves 21; the wire pressing bosses 20 and the wire pressing grooves 21 are both covered with a rubber layer, so that the steel wire can be pressed and also play a guiding role.

[0022] The upper wire feeding roller 15 is arranged on the adjusting block 14, and the adjusting block 14 slides in the movable limit groove 16 and is controlled to move up and down by the adjusting bolt 12, so that the downward pressure height of the upper wire feeding roller 15 can be adjusted according to the thickness of the steel wire; the lower wire feeding roller 17 is provided with a driving wheel 18 connected to the power, and the power is transmitted to the steel wire through friction force to drive the steel wire forward.

[0023] The cutter disc 8 is provided with evenly divided blades 9, which are short blades and can correspond to each guide groove 11, thus reducing the number of cutter discs 8 and blades 9, reducing manufacturing costs, and a small number of blades 9 can be used even if they are damaged.

[0024] An inclined feeding port 1 is provided below the base 3 to centrally collect the cut steel wires.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A microparticle steel shot cutting machine, comprising a base (3), a knife disc (8), a guide support (10) and an adjustment bracket (13), wherein the knife disc (8) is connected to a motor (7) and is arranged on a support base (6) and is located at the front end of the base (3), the guide support (10) is arranged in the middle of the base (3), and a horizontally evenly distributed guide groove (11) is arranged in the middle of the guide support (10), the adjustment bracket (13) is arranged at the rear end of the base (3), and a fixed lower wire feeding roller (17) is arranged below, and an adjustable upper wire feeding roller (15) is arranged above, characterized in that: The support seat (6) is arranged on the slide (5) and is driven by the electric push rod (19) on the right side of the guide support (10) to move along the direction of the linear rail slider group (4); the upper wire feeding roller (15) is provided with evenly distributed wire pressing bosses (20), and the lower wire feeding roller (17) is provided with evenly distributed wire pressing grooves (21).

2. The microparticle steel shot cutting machine according to claim 1, characterized in that: The base (3) is provided with a grating ruler (2) and is located below the slide (5).

3. The microparticle steel shot cutting machine according to claim 1, characterized in that: The upper wire feeding roller (15) is arranged on the adjusting block (14), and the adjusting block (14) slides in the movable limiting groove (16) and is controlled to move up and down by the adjusting bolt (12).

4. The microparticle steel shot cutting machine according to claim 1, characterized in that: The cutter disc (8) is provided with evenly spaced blades (9), which are short blades and can correspond to each guide groove (11).

5. The microparticle steel shot cutting machine according to claim 1, characterized in that: The wire pressing boss (20) and the wire pressing groove (21) are both covered with a rubber layer.

6. The microparticle steel shot cutting machine according to claim 1, characterized in that: The lower wire feeding roller (17) is provided with a driving wheel (18) connected to a power source.

7. The microparticle steel shot cutting machine according to claim 1, characterized in that: An inclined feeding opening (1) is provided below the base (3).

Citation Information

Patent Citations

  • Steel wire pelleting machine

    CN212094148U