Auxiliary device for machining large forging parts

Abstract

The utility model relates to the technical field of forging part machining, in particular to an auxiliary device for large forging part machining. According to the technical scheme, the device comprises a base, a base plate and a rotating disc, a servo motor B is fixedly installed at the top of a shaft frame, a driving wheel is fixedly installed at the output end of the servo motor B, threaded rods are installed on the two sides in the shaft frame in a threaded mode, a movable disc is fixedly installed at one end of each threaded rod, a shaft piece is fixedly installed at one end of each movable disc, and an adjusting clamping wheel is rotationally installed in each shaft piece. According to the clamping device, the threaded rod is rotated to move spirally on the shaft frame, the threaded rod moving in a threaded mode drives the shaft piece to move through the movable disc, and therefore the horizontal position of the clamping wheel can be adjusted, clamping can be adjusted conveniently according to the shape of the forging piece, and the device can clamp and limit the forging pieces of different shapes; and the clamping auxiliary range of the device is expanded, and meanwhile, the driving wheel can conveniently drive the round forging part to rotate through the rotating adjusting clamping wheel.

Description

Technical Field

[0001] The utility model relates to the technical field of forging piece processing, in particular to an auxiliary device for processing large forging pieces. Background Art

[0002] A forging is an object to which pressure is applied to metal to form a required shape or suitable compression force through plastic deformation. This force is typically achieved by using a hammer or pressure. The forging process builds a delicate particle structure and improves the physical properties of the metal. Auxiliary devices are required for auxiliary processing during the forging process. For this reason, an auxiliary device for processing large forgings is proposed. Among them, the "a forging deburring processing device" disclosed in the authorization announcement number "CN214186488U" has solved the various disadvantages of the low height of the clamping mechanism affecting the stability of the clamping. However, in actual use, there are still many defects in the auxiliary devices for processing forgings with similar structures, such as: it does not have the function of flexibly adjusting the processing position of the forging, and the forging position cannot be adjusted without stopping according to the processing needs of the forging, which reduces the efficiency and flexibility of the forging processing of the forging; it does not have an adjustable clamping mechanism, and cannot assist in clamping forgings of different shapes, which reduces the scope of application of the device, so it is necessary to design an auxiliary device for processing large forgings. Utility Model Content

[0003] The purpose of the utility model is to provide an auxiliary device for processing large forgings to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary device for processing large forgings, comprising a base, a base plate and a turntable, an expansion plate is movably installed on both sides of the base, a servo motor is fixedly installed inside the expansion plate, a screw rod is fixedly installed on the output end of the servo motor, a thread sleeve is threadedly installed on the outer side of the screw rod, a hydraulic rod is sleeved on one side of the thread sleeve, a mounting seat is fixedly installed on the top of the hydraulic rod, a drive motor is fixedly installed inside the mounting seat, an axis frame is installed on the output end of the drive motor, a servo motor B is fixedly installed on the top of the axis frame, a drive wheel is fixedly installed on the output end of the servo motor B, threaded rods are threadedly installed on both sides of the axis frame, a movable disk is fixedly installed on one end of the threaded rod, a shaft member is fixedly installed on one end of the movable disk, and an adjusting clamping wheel is rotatably installed inside the shaft member.

[0005] The servo motor is powered on to drive the screw rod to rotate, and the rotating screw rod drives the hydraulic rod to move forward and backward through the thread sleeve. The hydraulic rod that moves forward and backward drives the forging piece clamped by the adjusting clamping wheel to move forward and backward, which is convenient for adjusting the front and rear forging position of the forging piece. The drive motor is powered on to drive the shaft frame to flip, and the flipped shaft frame drives the forging piece clamped by the adjusting clamping wheel to flip, thereby realizing the function of automatic flipping adjustment of the forging piece, which is convenient for forging processing of forging pieces in different directions. The hydraulic rod is powered on to drive the shaft frame to rise and fall, and the lifting shaft frame can adjust the clamping position of the clamping wheel, which is convenient for adjusting the clamping wheel to clamp forging pieces of different heights, and also convenient for flipping adjustment of the forging piece.

[0006] The servo motor B is powered on to drive the driving wheel to rotate. The rotating driving wheel can drive the clamped circular forging to rotate. The rotating forging can automatically adjust the forging position, which is convenient for forging processing of the forging in different directions. The function of automatically adjusting the forging position of the forging is added, which improves the flexibility of the device in adjusting the position of the forging, and does not require shutdown to adjust the processing position of the forging, thereby improving the processing efficiency of the forging. The threaded rod is rotated to move spirally on the shaft frame, and the threaded rod that moves the thread drives the shaft to move through the movable disk, so that the horizontal position of the clamping wheel can be adjusted, which is convenient for adjusting the clamping according to the shape of the forging, so that the device can clamp and limit forgings of different shapes, expanding the clamping auxiliary range of the device, and at the same time, the rotating adjustment clamping wheel also facilitates the driving wheel to drive the circular forging to rotate.

[0007] Preferably, a controller is fixedly mounted on the front of the base, and plug-in columns are fixedly mounted on both sides of the base. The controller is electrically connected to the servo motor A, the servo motor, the hydraulic rod, the drive motor, the servo motor B, and the pressure sensor through wires, which facilitates the operation of the intelligent control device. The plug-in columns improve the plug-in position of the plug-in rod, which facilitates the assembly of the base plate.

[0008] Preferably, a base plate is installed on the top of the base through the plug-in column and the plug-in rod, and a forging seat is fixedly installed on the top of the base plate. The plug-in rod is inserted into the plug-in column to realize the plug-in assembly of the base plate on the top of the base, and the plug-in block is plugged into the slot, so that the base plate can be quickly disassembled and assembled. At the same time, the forging seat can provide a forging placement position for the forging.

[0009] Preferably, a servo motor A is fixedly mounted on the bottom of the substrate, and a plug-in block is fixedly mounted on the output end of the servo motor A. When the servo motor A is powered on, the plug-in block is driven to rotate, and the rotating plug-in block drives the turntable to rotate through the slot.

[0010] Preferably, a pressure sensor is fixedly installed inside the movable disk, and a rotating block is fixedly installed at one end of the threaded rod. The clamping force of the clamping wheel on the forged piece is monitored in real time by the pressure sensor, ensuring the stability and safety of the clamping wheel on the forged piece. The threaded rod is rotated by the rotating block, and the rotating threaded rod rotates through the movable disk without driving the shaft frame to rotate synchronously, ensuring the stability of the shaft frame position.

[0011] Preferably, a turntable is rotatably mounted inside the base, and a slot is provided inside the turntable. The turntable is connected to the servo motor A through the slot and the plug-in block, so that the servo motor A drives the turntable to rotate forward and reverse.

[0012] Preferably, a linkage shaft is installed on the top of the turntable through a shaft bolt, and one end of the linkage shaft is movably connected to one side of the expansion plate through the shaft bolt. The rotating turntable drives the two groups of expansion plates to move relative to each other through the linkage shaft rod, and the relatively moving expansion plates drive the shaft frames to move relative to each other, so that the clamping wheel can be adjusted to assist in clamping the forged piece.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The servo motor B is powered on to drive the driving wheel to rotate. The rotating driving wheel can drive the clamped circular forging to rotate. The rotating forging can automatically adjust the forging position, which is convenient for forging processing in different directions. The function of automatically adjusting the forging position of the forging is added, which improves the flexibility of the device in adjusting the position of the forging. There is no need to stop the machine to adjust the processing position of the forging, which improves the processing efficiency of the forging.

[0015] 2. The threaded rod is rotated to move spirally on the shaft frame. The threaded rod that moves the thread drives the shaft to move through the movable disk, so that the horizontal position of the clamping wheel can be adjusted, which is convenient for adjusting the clamping according to the shape of the forging, so that the device can clamp and limit forgings of different shapes, expanding the clamping auxiliary range of the device. At the same time, the rotating adjusting clamping wheel also facilitates the driving wheel to drive the circular forging to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is the main expanded view of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the base of the utility model;

[0019] Figure 4 It is a schematic diagram of the local structure of the substrate of the utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of the expansion plate of the utility model;

[0021] Figure 6 It is a schematic diagram of the internal structure of the adjusting clamping wheel of the utility model.

[0022] In the figure: 1. base; 101. controller; 102. plug-in column; 2. base plate; 201. plug-in rod; 202. servo motor A; 203. plug-in block; 3. unfolding plate; 301. servo motor; 302. lead screw; 303. thread sleeve; 4. hydraulic rod; 401. mounting seat; 402. drive motor; 5. shaft frame; 501. servo motor B; 502. drive wheel; 6. adjusting clamping wheel; 601. shaft; 602. movable disk; 603. pressure sensor; 604. threaded rod; 7. turntable; 701. slot; 702. linkage shaft. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0024] Embodiment 1

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the utility model proposes an auxiliary device for processing large forgings, comprising a base 1, a base plate 2 and a turntable 7. The top of the base 1 is equipped with the base plate 2 through a plug-in column 102 and a plug-in rod 201. A forging seat is fixedly installed on the top of the base plate 2. A servo motor A202 is fixedly installed on the bottom of the base plate 2. A plug-in block 203 is fixedly installed on the output end of the servo motor A202. A turntable 7 is rotatably installed inside the base 1. A slot 701 is provided inside the turntable 7. A linkage shaft rod 702 is installed on the top of the turntable 7 through a shaft bolt, and one end of the linkage shaft rod 702 is movably connected to one side of the unfolding plate 3 through the shaft bolt.

[0026] An unfolding plate 3 is movably installed on both sides of the base 1, a servo motor 301 is fixedly installed inside the unfolding plate 3, a screw rod 302 is fixedly installed on the output end of the servo motor 301, a threaded sleeve 303 is threadedly installed on the outer side of the screw rod 302, a hydraulic rod 4 is sleeved on one side of the threaded sleeve 303, a mounting seat 401 is fixedly installed on the top of the hydraulic rod 4, a driving motor 402 is fixedly installed inside the mounting seat 401, a shaft frame 5 is installed on the output end of the driving motor 402, a servo motor B501 is fixedly installed on the top of the shaft frame 5, a driving wheel 502 is fixedly installed on the output end of the servo motor B501, threaded rods 604 are threadedly installed on both sides of the shaft frame 5, a rotating block is fixedly installed on one end of the threaded rod 604, a movable disk 602 is fixedly installed on one end of the threaded rod 604, a shaft member 601 is fixedly installed on one end of the movable disk 602, and an adjusting clamping wheel 6 is rotatably installed inside the shaft member 601.

[0027] The working principle of the auxiliary device for large forgings processing based on the first embodiment is: the plug rod 201 is inserted into the plug column 102 to realize the plug-in assembly of the base plate 2 on the top of the base 1, and the plug block 203 is plugged into the slot 701, so that the base plate 2 can be quickly disassembled and assembled. At the same time, the forging seat can provide a forging placement position for the forging, and the forging is placed on the top of the forging seat;

[0028] The threaded rod 604 is rotated by the rotating block, and the rotating threaded rod 604 is rotated by the movable disk 602. The rotating threaded rod 604 is spirally moved on the shaft frame 5, and the rotating movement performance of the movable disk 602 will not drive the shaft frame 5 to rotate synchronously, thereby ensuring the stability of the position of the shaft frame 5. The threaded moving threaded rod 604 drives the shaft 601 to move through the movable disk 602, so that the horizontal position of the clamping wheel 6 can be adjusted, which is convenient for adjusting the clamping according to the shape of the forged piece, so that the device can clamp and limit the forged pieces of different shapes. At the same time, the rotating adjusting clamping wheel 6 is also convenient for the driving wheel 502 to drive the circular forged piece to rotate;

[0029] The servo motor A202 is powered on to drive the plug-in block 203 to rotate, and the rotating plug-in block 203 drives the turntable 7 to rotate through the slot 701. The rotating turntable 7 drives the two sets of unfolding plates 3 to move relative to each other through the linkage shaft 702. The relatively moving unfolding plates 3 drive the shaft frame 5 to move relative to each other, so that the clamping wheel 6 can be adjusted to assist in clamping the forged piece;

[0030] The servo motor B501 is powered on to drive the driving wheel 502 to rotate. The rotating driving wheel 502 can drive the clamped circular forging to rotate. The rotating forging can automatically adjust the forging position, which is convenient for forging in different directions. The function of automatically adjusting the forging position of the forging is added, and there is no need to stop the machine to adjust the processing position of the forging;

[0031] The servo motor 301 is powered on to drive the screw rod 302 to rotate, and the rotating screw rod 302 drives the hydraulic rod 4 to move forward and backward through the thread sleeve 303. The hydraulic rod 4 that moves forward and backward drives the forging piece clamped by the adjusting clamping wheel 6 to move forward and backward, which is convenient for adjusting the front and rear forging positions of the forging pieces. The driving motor 402 is powered on to drive the shaft frame 5 to flip, and the flipped shaft frame 5 drives the forging piece clamped by the adjusting clamping wheel 6 to flip, thereby realizing the function of automatic flipping and adjustment of the forging piece, which is convenient for forging processing of the forging piece in different directions. The hydraulic rod 4 is powered on to drive the shaft frame 5 to rise and fall, and the lifted shaft frame 5 can adjust the clamping position of the clamping wheel 6, which is convenient for adjusting the clamping wheel 6 to clamp forgings of different heights, and also convenient for flipping and adjustment of the forging piece.

[0032] Embodiment 2

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the utility model proposes an auxiliary device for processing large forgings. Compared with the first embodiment, this embodiment also includes: a controller 101 is fixedly installed on the front of the base 1, plug-in columns 102 are fixedly installed on both sides of the inside of the base 1, and a pressure sensor 603 is fixedly installed inside the movable disk 602.

[0034] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the controller 101 is electrically connected to the servo motor A202, the servo motor 301, the hydraulic rod 4, the drive motor 402, the servo motor B501, and the pressure sensor 603 through wires, which facilitates the operation of the intelligent control device. The plug-in column 102 improves the plug-in position of the plug-in rod 201, which facilitates the assembly of the substrate 2; Figure 6 As shown, the clamping force of the clamping wheel 6 on the forged piece is monitored in real time by the pressure sensor 603, thereby ensuring the stability and safety of the clamping wheel 6 on the forged piece.

[0035] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. An auxiliary device for processing large forgings, comprising a base (1), a base plate (2) and a turntable (7), characterized in that: An expansion plate (3) is movably mounted on both sides of the base (1), a servo motor (301) is fixedly mounted inside the expansion plate (3), a screw rod (302) is fixedly mounted on the output end of the servo motor (301), a threaded sleeve (303) is threadedly mounted on the outer side of the screw rod (302), a hydraulic rod (4) is sleeved on one side of the threaded sleeve (303), a mounting seat (401) is fixedly mounted on the top of the hydraulic rod (4), a driving motor (402) is fixedly mounted inside the mounting seat (401), and the driving motor (402) is fixedly mounted on the inside of the driving motor (402). An axis frame (5) is installed at the output end of the driving motor (402), a servo motor B (501) is fixedly installed on the top of the axis frame (5), a driving wheel (502) is fixedly installed on the output end of the servo motor B (501), threaded rods (604) are threadedly installed on both sides of the inside of the axis frame (5), a movable disk (602) is fixedly installed at one end of the threaded rod (604), a shaft member (601) is fixedly installed at one end of the movable disk (602), and an adjusting clamping wheel (6) is rotatably installed inside the shaft member (601).

2. The auxiliary device for large forging processing according to claim 1, characterized in that: A controller (101) is fixedly mounted on the front of the base (1), and plug-in columns (102) are fixedly mounted on both sides of the interior of the base (1).

3. The auxiliary device for large forging processing according to claim 1, characterized in that: A base plate (2) is installed on the top of the interior of the base (1) through the cooperation of a plug-in column (102) and a plug-in rod (201), and a forging seat is fixedly installed on the top of the base plate (2).

4. The auxiliary device for large forging processing according to claim 1, characterized in that: A servo motor A (202) is fixedly mounted on the bottom of the base plate (2), and a plug-in block (203) is fixedly mounted on the output end of the servo motor A (202).

5. The auxiliary device for large forging processing according to claim 1, characterized in that: A pressure sensor (603) is fixedly mounted inside the movable disk (602), and a rotating block is fixedly mounted on one end of the threaded rod (604).

6. The auxiliary device for large forging processing according to claim 1, characterized in that: A turntable (7) is rotatably mounted inside the base (1), and a slot (701) is provided inside the turntable (7).

7. The auxiliary device for processing large forgings according to claim 1, characterized in that: A linkage shaft rod (702) is installed on the top of the rotating disk (7) via a shaft bolt, and one end of the linkage shaft rod (702) is movably connected to one side of the unfolding plate (3) via the shaft bolt.

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