High-performance compact vortex heating forging guide pipe
By designing high-performance compact eddy current heating forging conduits, using bottom plates, drive boxes and other structures to achieve rapid limit loading and unloading of workpieces, the problems of low heating efficiency and high labor intensity in the existing technology are solved, and processing efficiency is improved. Meet customer needs.
Patent Information
- Application Number
- CN202421069797.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-16
AI Technical Summary
During the heating and loading and unloading of workpieces, existing vortex heating forging conduits have problems such as high labor intensity and low heating efficiency, which makes it impossible to meet customers' usage needs.
A high-performance compact eddy current heating forging conduit was designed, which adopts structures such as bottom plate, drive box, movable plate, limit base, electric cylinder and servo motor to achieve rapid limit loading and heating of workpieces.
Through automated loading and unloading and heating processes, processing efficiency is improved, labor intensity of staff is reduced, and customer usage needs are met.
Smart Images
Figure CN222470624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of eddy current heating forged conduits, in particular to a high-performance compact eddy current heating forged conduit. Background Art
[0002] When the existing eddy current heating forging catheter is used to heat and forge the workpiece, most of them require the staff to clamp the workpiece and insert it into the eddy current heating forging catheter for heating. This heating and loading method increases the labor intensity of the staff. At the same time, the staff takes out the heated workpiece and then replaces it with a new workpiece and clamps it into the eddy current heating forging catheter for heating. This may cause the eddy current heating forging catheter to have an idle period when the workpiece is being loaded and unloaded, thereby reducing the heating efficiency and failing to meet the customer's usage needs. Therefore, those skilled in the art provide a high-performance compact eddy current heating forging catheter to solve the problems raised in the above background technology. Utility Model Content
[0003] In order to improve the problem of slow processing efficiency, the utility model provides a high-performance compact eddy current heating forging conduit.
[0004] The utility model provides a high-performance compact eddy current heating forging conduit, which adopts the following technical solutions:
[0005] A high-performance compact eddy current heating forging conduit comprises a bottom plate, the top of the bottom plate is fixedly connected with a driving box, the top of the driving box is slidably connected with a movable plate, the left and right sides of the top of the movable plate are fixedly connected with a limited base, an electric cylinder is fixedly installed on the left side of the bottom of the inner cavity of the driving box, the telescopic end of the electric cylinder is fixedly connected with a vertical plate, the top of the vertical plate penetrates the driving box and is fixedly connected with the connection of the movable plate, a protective box is fixedly connected at the rear position of the top of the bottom plate, a servo motor is fixedly installed at the bottom of the inner cavity of the protective box, a screw is fixedly connected with the output end of the servo motor, the top of the screw is rotatably connected with the connection of the protective box through a bearing, a convex plate is threadedly connected to the outer surface of the screw, the front of the convex plate penetrates the protective box and is fixedly connected with a back plate, the upper and lower positions of the front of the back plate are fixedly connected with arc plates, the inner surfaces of the two arc plates are fixedly connected with a forged pipe body used in conjunction with the limited base, an eddy current heater is fixedly installed on the front of the forged pipe body, and the heating coil of the eddy current heater extends to the inner cavity of the forged pipe body.
[0006] By adopting the above technical solution, when the workpiece needs to be heated, the staff inserts the workpiece into the inner cavity of the limit base in turn, so that the limit base limits the workpiece and positions it. Then, the staff starts the servo motor and the external controller of the eddy current heater, so that the output end of the servo motor drives the screw to rotate on the inner surface thread of the convex plate. At the same time, the convex plate drives the back plate and the arc plate to move downward, so that the arc plate drives the forging tube body and the eddy current heater to move downward, so that the workpiece is inserted into the inner cavity of the heating coil of the eddy current heater in the inner cavity of the forging tube body. At the same time, the heating coil of the eddy current heater heats the workpiece.
[0007] When the workpiece is heated, the staff starts the servo motor external controller again, so that the output end of the servo motor drives the screw to rotate in the reverse thread on the inner surface of the convex plate. At the same time, the convex plate drives the back plate and the arc plate to move upward, so that the arc plate drives the forging tube body and the eddy current heating machine to move upward and away from the heated workpiece. Then, the staff starts the electric cylinder external controller, so that the telescopic end of the electric cylinder drives the vertical plate to move, and the vertical plate drives the movable plate to move, so that the movable plate drives the top limit base to move, so that the right limit base drives the heated workpiece to move to the right away from the forged tube body. At the same time, the left limit base drives the workpiece to be heated to move to the bottom of the forged tube body and correspond to the forged tube body, thereby realizing the loading and unloading of the workpiece. Then, the staff starts the servo motor external controller again, so that the forging tube body and the eddy current heating machine move downward to heat the workpiece. At the same time, the staff takes out the heated workpiece on the right, and then inserts the workpiece to be heated into the inner cavity of the right limit base, thereby realizing repeated loading and unloading of the workpiece.
[0008] Optionally, a sealing gasket is fixedly connected to the top of the limiting base, and the outer surface of the sealing gasket is tightly fitted to the connection of the forged tube body.
[0009] By adopting the above technical solution and setting the sealing gasket, the connection between the limiting base and the forged tube body can be sealed to avoid heat loss.
[0010] Optionally, a protective tube is fixedly connected to the top of the limiting base and located outside the sealing gasket, and the outer surface of the protective tube is slidably connected to the connection point of the forged tube body.
[0011] By adopting the above technical solution and setting the protection tube, the connection between the limiting base and the forged tube body can be positioned and protected.
[0012] Optionally, a guide plate is fixedly connected to the back side of the convex plate, a guide groove for use with the guide plate is provided on the back side of the inner cavity of the protective box, and the outer surface of the guide plate is slidably connected to the inner surface of the guide groove.
[0013] By adopting the above technical solution, the guide plate and the guide groove can guide and limit the convex plate.
[0014] Optionally, the front and rear positions of the top of the driving box are fixedly connected with first slide rails, and the outer surface of the first slide rail is slidably connected to the inner surface of the movable plate.
[0015] By adopting the above technical solution, the provision of the first slide rail can guide and support the movable plate.
[0016] Optionally, a second slide rail is fixedly connected to the center of the bottom of the inner cavity of the drive box, and the outer surface of the second slide rail is slidably connected to the inner surface of the vertical plate.
[0017] By adopting the above technical solution, the second slide rail can provide guidance and support for the vertical plate.
[0018] Optionally, a driving groove for use with the vertical plate is opened on the top of the driving box, and a moving groove for use with the convex plate is opened on the front of the protection box.
[0019] By adopting the above technical solution, the setting of the driving groove can facilitate the movement of the vertical plate, and by setting the moving groove, the movement of the convex plate can be facilitated.
[0020] Optionally, four mounting holes are provided at the four corners of the top of the base plate, and the number of the mounting holes is four.
[0021] By adopting the above technical solution and setting the mounting holes, the device can be easily installed.
[0022] In summary, the utility model has the following beneficial effects:
[0023] 1. The utility model can facilitate the rapid limiting and loading and unloading of forged heated workpieces by arranging a base plate, a drive box, a movable plate, a limit base, an electric cylinder and a vertical plate. The forged heated workpieces can be conveniently heated by arranging a protective box, a servo motor, a screw, a convex plate, a back plate, an arc plate, a forging tube body and an eddy current heater. The above structure can effectively replace the manual clamping and loading and unloading method of the staff, thereby improving the processing efficiency and meeting the customer's usage needs.
[0024] 2. The utility model can seal the connection between the limit base and the forged tube body by setting a sealing gasket to avoid heat loss. The protection tube can position and protect the connection between the limit base and the forged tube body. The guide plate and the guide groove can guide and limit the convex plate. The first slide rail can guide and support the movable plate. The second slide rail can guide and support the vertical plate. The driving groove can facilitate the movement of the vertical plate. The movable groove can facilitate the movement of the convex plate. The mounting hole can facilitate the installation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model.
[0026] Figure 2 It is a sectional view of the drive box structure of the utility model.
[0027] Figure 3 It is a side sectional view of the protective box structure of the utility model.
[0028] Figure 4 It is a three-dimensional diagram of the connection structure of the convex plate and the guide plate of the utility model.
[0029] Figure 5 It is a three-dimensional diagram of the vertical plate structure of the utility model.
[0030] Description of reference numerals:
[0031] 1. Bottom plate; 2. Drive box; 3. Movable plate; 4. Limit base; 5. Electric cylinder; 6. Vertical plate; 7. Protective box; 8. Servo motor; 9. Screw; 10. Convex plate; 11. Back plate; 12. Arc plate; 13. Forged tube body; 14. Eddy current heater; 15. Sealing gasket; 16. Protective tube; 17. Guide plate; 18. Guide groove; 19. First slide rail; 20. Second slide rail. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-5 This application is described in further detail.
[0033] Please refer to Figure 1-5A high-performance compact eddy current heating forging catheter comprises a bottom plate 1, a driving box 2 is fixedly connected to the top of the bottom plate 1, a movable plate 3 is slidably connected to the top of the driving box 2, a limited position base 4 is fixedly connected to the left and right sides of the top of the movable plate 3, an electric cylinder 5 is fixedly installed on the left side of the bottom of the inner cavity of the driving box 2, a vertical plate 6 is fixedly connected to the telescopic end of the electric cylinder 5, the top of the vertical plate 6 passes through the driving box 2 and is fixedly connected to the connection with the movable plate 3, a protective box 7 is fixedly connected to the rear position of the top of the bottom plate 1, a servo motor 8 is fixedly installed at the bottom of the inner cavity of the protective box 7, and the servo motor 8 is fixedly installed at the bottom of the inner cavity of the protective box 7. The output end of the servo motor 8 is fixedly connected to a screw rod 9, and the top of the screw rod 9 is rotatably connected to the connection between the bearing and the protective box 7. The outer surface of the screw rod 9 is threadedly connected to a convex plate 10, and the front of the convex plate 10 penetrates the protective box 7 and is fixedly connected to a back plate 11. The upper and lower positions of the front of the back plate 11 are fixedly connected to arc plates 12. The inner surfaces of the two arc plates 12 are fixedly connected to a forged tube body 13 used in conjunction with the limiting base 4. The front of the forged tube body 13 is fixedly installed with an eddy current heater 14, and the heating coil of the eddy current heater 14 extends to the inner cavity of the forged tube body 13.
[0034] In this embodiment: the utility model can facilitate the rapid limiting and loading and unloading of the forged heated workpiece by arranging the base plate 1, the drive box 2, the movable plate 3, the limit base 4, the electric cylinder 5 and the vertical plate 6; the forged heated workpiece can be conveniently heated by arranging the protection box 7, the servo motor 8, the screw 9, the convex plate 10, the back plate 11, the arc plate 12, the forging tube body 13 and the eddy current heater 14; and the above structure can effectively replace the manual clamping loading and unloading method of the staff, thereby improving the processing efficiency and meeting the customer's usage needs.
[0035] The top of the limiting base 4 is fixedly connected with a sealing gasket 15, and the outer surface of the sealing gasket 15 is tightly fitted with the connection of the forged tube body 13. The top of the limiting base 4 and the outer side of the sealing gasket 15 are fixedly connected with a protective tube 16, and the outer surface of the protective tube 16 is slidably connected with the connection of the forged tube body 13. The back of the convex plate 10 is fixedly connected with a guide plate 17, and the back of the inner cavity of the protection box 7 is provided with a guide groove 18 used in conjunction with the guide plate 17, and the outer surface of the guide plate 17 is slidably connected with the inner surface of the guide groove 18. The front and rear positions of the top of the driving box 2 are fixedly connected with the first slide rail 19, the outer surface of the first slide rail 19 is slidably connected to the inner surface of the movable plate 3, the second slide rail 20 is fixedly connected to the center of the bottom of the inner cavity of the driving box 2, the outer surface of the second slide rail 20 is slidably connected to the inner surface of the vertical plate 6, the top of the driving box 2 is provided with a driving groove used in conjunction with the vertical plate 6, the front of the protective box 7 is provided with a movable groove used in conjunction with the convex plate 10, and the four corners of the top of the base plate 1 are provided with mounting holes, and the number of mounting holes is four.
[0036] The implementation principle of the utility model is as follows: when the workpiece needs to be heated during use, the staff inserts the workpiece into the inner cavity of the limit base 4 in turn, so that the limit base 4 limits the workpiece and positions it. Then, the staff energizes the servo motor 8 and the eddy current heater 14 plugs, starts the servo motor 8 and the external controller of the eddy current heater 14, so that the output end of the servo motor 8 drives the screw 9 to rotate on the inner surface thread of the convex plate 10. At the same time, the convex plate 10 drives the back plate 11 and the arc plate 12 to move downward, so that the arc plate 12 drives the forging tube body 13 and the eddy current heater 14 to move downward, so that the workpiece is inserted into the inner cavity of the heating coil of the eddy current heater 14 in the inner cavity of the forging tube body 13. At the same time, the heating coil of the eddy current heater 14 heats the workpiece.
[0037] When the workpiece is heated, the staff starts the external controller of the servo motor 8 again, so that the output end of the servo motor 8 drives the screw 9 to rotate in the reverse thread on the inner surface of the convex plate 10. At the same time, the convex plate 10 drives the back plate 11 and the curved plate 12 to move upward, so that the curved plate 12 drives the forging tube 13 and the eddy current heater 14 to move upward, away from the heated workpiece. Then, the staff energizes the plug of the electric cylinder 5 and starts the external controller of the electric cylinder 5, so that the telescopic end of the electric cylinder 5 drives the vertical plate 6 to move, and the vertical plate 6 drives the movable plate 3 to move, so that the movable plate 3 drives the top limit base 4 to move, so that the right limit base 4 drives the heated workpiece to move to the right away from the forging. Tube body 13, at the same time, the left limiting base 4 drives the workpiece to be heated to move to the bottom of the forged tube body 13 and correspond to the forged tube body 13, so as to realize the loading and unloading of the workpiece. Then, the staff starts the servo motor 8 external controller again, so that the forged tube body 13 and the eddy current heater 14 move downward to heat the workpiece. At the same time, the staff takes out the heated workpiece on the right side, and then inserts the workpiece to be heated into the inner cavity of the right limiting base 4, so as to realize the repeated loading and unloading of the workpiece. The device is simple to operate and easy to use, so it can effectively replace the manual clamping loading and unloading method of the staff, and at the same time, it improves the processing efficiency and can meet the customer's usage needs.
[0038] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A high performance compact eddy current heating forging conduit, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a driving box (2), the top of the driving box (2) is slidably connected to a movable plate (3), the left and right sides of the top of the movable plate (3) are fixedly connected to a limited position base (4), the left side of the bottom of the inner cavity of the driving box (2) is fixedly installed with an electric cylinder (5), the telescopic end of the electric cylinder (5) is fixedly connected to a vertical plate (6), the top of the vertical plate (6) passes through the driving box (2) and is fixedly connected to the connection with the movable plate (3), the rear position of the top of the bottom plate (1) is fixedly connected to a protection box (7), the bottom of the inner cavity of the protection box (7) is fixedly installed with a servo motor (8), and the output end of the servo motor (8) is fixedly installed. A screw rod (9) is fixedly connected, and the top of the screw rod (9) is rotatably connected to the connection point of the protective box (7) through a bearing. The outer surface of the screw rod (9) is threadedly connected to a convex plate (10). The front of the convex plate (10) penetrates the protective box (7) and is fixedly connected to a back plate (11). The upper and lower positions of the front of the back plate (11) are fixedly connected to an arc plate (12). The inner surfaces of the two arc plates (12) are fixedly connected to a forged tube body (13) used in conjunction with a limiting base (4). An eddy current heater (14) is fixedly installed on the front of the forged tube body (13). The heating coil of the eddy current heater (14) extends to the inner cavity of the forged tube body (13).
2. A high performance compact eddy current heating forging conduit according to claim 1, characterized in that: A sealing gasket (15) is fixedly connected to the top of the limiting base (4), and the outer surface of the sealing gasket (15) is tightly fitted to the connection of the forged tube body (13).
3. A high performance compact eddy current heating forging conduit according to claim 2, characterized in that: A protective tube (16) is fixedly connected to the top of the limiting base (4) and located outside the sealing gasket (15), and the outer surface of the protective tube (16) is slidably connected to the connection point of the forged tube body (13).
4. A high performance compact eddy current heating forging conduit according to claim 1, characterized in that: A guide plate (17) is fixedly connected to the back of the convex plate (10), and a guide groove (18) for use with the guide plate (17) is provided on the back of the inner cavity of the protection box (7), and the outer surface of the guide plate (17) is slidably connected to the inner surface of the guide groove (18).
5. A high performance compact eddy current heating forging conduit according to claim 1, characterized in that: The front and rear positions of the top of the driving box (2) are both fixedly connected with a first slide rail (19), and the outer surface of the first slide rail (19) is slidably connected to the inner surface of the movable plate (3).
6. A high performance compact eddy current heating forging conduit according to claim 1, characterized in that: A second slide rail (20) is fixedly connected to the center of the bottom of the inner cavity of the drive box (2), and the outer surface of the second slide rail (20) is slidably connected to the inner surface of the vertical plate (6).
7. A high performance compact eddy current heating forging conduit according to claim 1, characterized in that: The top of the driving box (2) is provided with a driving groove for use with the vertical plate (6), and the front of the protection box (7) is provided with a moving groove for use with the convex plate (10).
8. A high performance compact eddy current heating forging conduit according to claim 1, characterized in that: The four corners of the top of the bottom plate (1) are each provided with mounting holes, and the number of the mounting holes is four.