Die for wear-resistant ball production line

By designing the ejection mechanism and feeding device in the wear-resistant ball manufacturing mold, the problem that the grinding ball is not easy to be demolded is solved, and the automatic demolding and removal of the grinding ball is realized, which improves production efficiency and adaptability and reduces the cost of use.

CN222470642UActive Publication Date: 2025-02-14ANHUI NEW HIGH-TECH STEEL BALL GRP
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Patent Information

Application Number
CN202420632201.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-02-14
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing wear-resistant ball manufacturing molds are not easy to be demolded during the production process, and require manual removal, which is inconvenient to use and increases costs, and has poor adaptability.

Method used

A mold including an upper mold and a lower mold is designed, and an ejection mechanism and a feeding device are provided in the lower mold. The ejection mechanism releases elastic potential energy through a spring to eject the grinding ball; the feeding device realizes automatic removal of the grinding ball through the coordination of the pushing block and the hopper.

Benefits of technology

Automatic mold release of the grinding ball during the mold separation process is achieved, reducing manual operation, improving production efficiency and adaptability, and reducing usage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould for a wear-resisting ball production line, which belongs to the technical field of hot melt adhesive production and comprises an upper mould and a lower mould arranged below the upper mould, a mould cavity is arranged on the upper mould, a pouring mould cavity corresponding to the mould cavity is arranged on the lower mould, a pouring port communicated with the pouring mould cavity is arranged on the top surface of the upper mould, and the pouring port is communicated with the pouring mould cavity. A mold cavity is formed in the inner wall of the lower mold, an inner cavity located below the mold cavity is formed in the inner wall of the lower mold, an ejection mechanism is arranged in the inner cavity, a material pushing device is arranged on one side of the lower mold, and a material receiving device is arranged on the other side of the lower mold. The pushing block is blocked by the fixing block in the upward moving process, the pushing block ejects the fixing block upwards, at the moment, the force borne by the fixing block by the pushing block can be converted into obliquely upward force, the receiving hopper can move along the sliding way, and after mold splitting is completed, the feeding device moves to one side of the grinding balls and can just receive the grinding balls pushed out by the pushing device.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hot melt adhesive production, and in particular relates to a mold for a wear-resistant ball production line. Background Art

[0002] Grinding balls are a kind of crushing medium used in ball mills. They are used to crush materials in the mill and act as grinding media. They crush and grind the ore, limestone, coal, etc. in the ball mill through self-grinding and mutual impact friction. Wear-resistant balls are generally manufactured using casting technology.

[0003] The molds currently used in the manufacture of wear-resistant balls include upper molds and lower molds. Various specifications of the molds are designed according to the sizes of wear-resistant balls of different specifications. The grinding balls are not easy to demould after production is completed. When used on the production line, the grinding balls need to be taken out manually, which is inconvenient to use and also increases the cost of use and has poor adaptability. Utility Model Content

[0004] The utility model aims to provide a mold for a wear-resistant ball production line to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: comprising an upper mold and a lower mold arranged below the upper mold, the upper mold is provided with a mold cavity, the lower mold is provided with a casting mold cavity corresponding to the mold cavity, a pouring port connected to the casting mold cavity is opened on the top surface of the upper mold, an inner cavity located below the mold cavity is arranged in the inner wall of the lower mold, an ejection mechanism is arranged in the inner cavity, a material pushing device is arranged on one side of the lower mold, and a material receiving device is arranged on the other side of the lower mold;

[0006] The ejection mechanism includes a movable plate slidably arranged in the inner cavity, an ejector pin vertically fixed on the top surface of the movable plate, and an ejector block slidably arranged in the mold cavity. A circular groove for accommodating the ejector block is opened on the inner wall of the mold cavity, and the circular groove is communicated with the interior of the inner cavity. The end of the ejector pin passes through the circular groove and is fixed to the ejector block. A plurality of springs are fixed between the bottom end of the movable plate and the inner wall of the bottom end of the inner cavity. Through holes are arranged at the four corners of the top surface of the lower mold. Positioning columns are arranged in the through holes. The positioning columns penetrate into the inner cavity and are fixed to the movable plate.

[0007] It should be noted in the scheme that the pushing device includes a pushing platform arranged on the side of the lower mold, a fixed platform is arranged on the top surface of the pushing platform, a cylinder is arranged on the fixed platform, the output end of the cylinder faces the lower mold, and a pushing block is fixed to the output of the cylinder.

[0008] It should be noted in the scheme that the material receiving device includes an inclined material receiving hopper, an inclined slide groove is opened on one side of the top surface of the lower mold, and the material receiving hopper is slidably arranged in the inclined slide groove. The inner wall of the bottom surface of the slide groove is provided with a square hole connected to the inner cavity, and a fixed block is fixed on the bottom surface of the material receiving hopper, and the end of the fixed block is inserted into the square hole, and the end of the fixed block is inclined on the side away from the pushing platform, and the top surface of the movable plate is also fixed with a propulsion block in the shape of a right-angled trapezoid, and the end of the propulsion block is inserted into the square hole, and the inclined side of the propulsion block is against the inclined surface of the fixed block.

[0009] It should be further explained in the scheme that slide grooves are provided on both sides of the slide groove on the lower mold, and sliding blocks matching the slide grooves are provided on the outer walls on both sides of the receiving hopper.

[0010] It should be further explained that the upper end of the receiving hopper is parallel to the top surface of the lower mold.

[0011] Compared with the prior art, the mold for a wear-resistant ball production line provided by the utility model has at least the following beneficial effects:

[0012] (1) Through the setting of the ejection mechanism, when the mold is closed, the spring is subjected to the downward pressure exerted on the movable plate by the upper mold through the positioning column, and the spring begins to contract. After the mold is poured, the mold is separated and the upper mold is lifted upward. At this time, the spring begins to release elastic potential energy without being affected by external forces. The spring drives the positioning column and the ejector pin to move upward. The ejector block at the top of the ejector pin ejects the grinding ball from the mold cavity to complete the demolding of the grinding ball. In this way, the grinding ball can be lifted up by the ejection mechanism during the demolding process to achieve the purpose of demolding.

[0013] (2) Through the setting of the feeding device, when the mold is separated, the spring mentioned above begins to release its elastic potential energy to push the grinding ball out. At the same time, the spring releases its elastic potential energy and pushes the push block upward. During the upward movement of the push block, it is blocked by the fixed block. The push block pushes the fixed block upward, but the sliders on both sides of the receiving hopper integrated with the fixed block are inserted in the slide groove. At this time, the fixed block is subjected to the force of the push block, which is converted into an oblique upward force. The receiving hopper moves along the slide. After the mold is separated, the feeding device moves to one side of the grinding ball, which can just catch the grinding ball pushed out by the pushing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model product;

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model product when the mold is split;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model product.

[0017] In the figure: 1. Upper mold; 2. Lower mold; 3. Pusher platform; 4. Fixed platform; 5. Cylinder; 6. Pusher block; 7. Through hole; 8. Ejector block; 9. Receiving hopper; 10. Cavity; 11. Slide; 12. Square hole; 13. Fixed block; 14. Pusher block; 15. Spring; 16. Movable plate; 17. Positioning column; 18. Ejector pin; 19. Inner cavity; 20. Circular groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 A mold for a wear-resistant ball production line, comprising an upper mold 1 and a lower mold 2 arranged below the upper mold 1, wherein the upper mold 1 is provided with a mold cavity 10, and the lower mold 2 is provided with a casting mold cavity corresponding to the mold cavity 10, and a pouring port connected to the casting mold cavity is opened on the top surface of the upper mold 1, and an inner cavity 19 located below the mold cavity 10 is provided in the inner wall of the lower mold 2, and an ejection mechanism is provided in the inner cavity 19;

[0020] Through the setting of the ejection mechanism, after the casting is completed, the ejection mechanism can eject the grinding balls in the film cavity, so that the grinding balls adhere to the mold cavity and the grinding balls are quickly demolded.

[0021] Further, see Figure 1-3 It is worth noting that the ejection mechanism includes a movable plate 16 slidably disposed in the inner cavity 19, an ejector pin 18 vertically fixed on the top surface of the movable plate 16, and an ejector block 8 slidably disposed in the mold cavity 10. A circular groove 20 for accommodating the ejector block 8 is provided on the inner wall of the mold cavity 10. The circular groove 20 is connected to the interior of the inner cavity 19. The end of the ejector pin 18 passes through the circular groove 20 and is fixed to the ejector block 8. A plurality of springs 15 are fixed between the bottom end of the movable plate 16 and the inner wall of the bottom end of the inner cavity 19.

[0022] The four corners of the top surface of the lower mold 2 are all provided with through holes 7, and positioning posts 17 are provided in the through holes 7. The positioning posts 17 penetrate into the inner cavity 19 and are fixed to the movable plate 16;

[0023] Through the setting of the ejection mechanism, when the mold is closed, the spring 15 is subjected to the downward pressure exerted on the movable plate 16 by the upper mold 1 through the positioning column 17, and the spring 15 begins to shrink. After the mold casting is completed, the mold is separated and the upper mold 1 is lifted upward. At this time, the spring 15 begins to release elastic potential energy without being affected by external force. The spring 15 drives the positioning column 17 and the ejector pin 18 to move upward. The ejector block 8 at the top of the ejector pin 18 ejects the grinding ball from the mold cavity to complete the demolding of the grinding ball, so that the grinding ball can be lifted by the ejection mechanism during the demolding process to achieve the purpose of demolding.

[0024] In actual use, the grinding balls will adhere to the top block 8 when demoulding, which makes it troublesome and laborious to manually take them out;

[0025] Further, see Figure 2 As shown, it is worth noting that a material pushing device is provided on one side of the lower die 2;

[0026] The pushing device comprises a pushing platform 3 arranged on the side of the lower mold 2, a fixing platform 4 is arranged on the top surface of the pushing platform 3, a cylinder 5 is arranged on the fixing platform 4, the output end of the cylinder 5 faces the lower mold 2, and a pushing block 6 is fixed at the output of the cylinder 5;

[0027] Through the setting of the pushing device, after the grinding ball is pushed out of the mold cavity 10 by the ejection mechanism, the output end of the cylinder 5 begins to push back in the direction where the grinding ball is located, so that the pushing block 6 contacts the grinding ball and pushes the grinding ball out, so that the grinding ball rolls into the conveyor belt and enters the next production step, which solves the problem of adhesion between the grinding ball and the ejector rod, and also realizes automatic removal of the grinding ball, reducing the time of manual removal.

[0028] Further, refer to Figure 1-3 , a material receiving device is provided on the other side of the lower mold 2;

[0029] The material receiving device includes an inclined receiving hopper 9, an inclined chute is provided on one side of the top surface of the lower mold 2, the receiving hopper 9 is slidably arranged in the inclined chute, and a square hole 12 connected to the inner cavity 19 is provided on the inner wall of the bottom surface of the chute, a fixed block 13 is fixed on the bottom surface of the receiving hopper 9, the end of the fixed block 13 penetrates into the square hole 12, and the end of the fixed block 13 is inclined away from the side of the pushing platform 3, and a right-angled trapezoidal push block 14 is also fixed on the top surface of the movable plate 16, the end of the push block 14 penetrates into the square hole 12, and the inclined side of the push block 14 abuts against the inclined surface of the fixed block 13;

[0030] Slide grooves 11 are provided on both sides of the upper slide groove of the lower mold 2, and sliding blocks matching the slide grooves 11 are provided on the outer walls of both sides of the receiving hopper 9;

[0031] The upper end of the receiving hopper 9 is parallel to the top surface of the lower mold 2;

[0032] Through the setting of the feeding device, when the mold is separated, the spring 15 mentioned above begins to release elastic potential energy to push the grinding balls out. While releasing the elastic potential energy, the spring 15 also pushes the thrust block 14 upward. During the upward movement of the thrust block 14, it is blocked by the fixed block 13. The thrust block 14 pushes the fixed block 13 upward, but the sliders on both sides of the receiving hopper 9 integrated with the fixed block 13 are inserted in the slide groove 11. At this time, the fixed block 13 is subjected to the force of the thrust block 14, which will be converted into an oblique upward force. The receiving hopper 9 will move along the slide. After the mold is separated, the feeding device moves to one side of the grinding ball, which can just catch the grinding ball pushed out by the pushing device.

[0033] The above is an introduction to a mold for a wear-resistant ball production line provided by the utility model. In the introduction, specific preferred embodiments are used to illustrate the principles and implementation methods of the utility model. These embodiments are only used to help understand the principles and core ideas of the utility model. It should be pointed out that for ordinary technicians in this field, without departing from the design ideas of the utility model, the implementation plans in the above embodiments can be further combined or replaced, and the utility model can be improved and modified in a number of ways. These improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A mold for a wear-resistant ball production line, characterized in that: The invention comprises an upper mold (1) and a lower mold (2) arranged below the upper mold (1), wherein the upper mold (1) is provided with a mold cavity (10), the lower mold (2) is provided with a casting mold cavity corresponding to the mold cavity (10), a pouring port connected to the casting mold cavity is opened on the top surface of the upper mold (1), an inner cavity (19) located below the mold cavity (10) is arranged in the inner wall of the lower mold (2), an ejection mechanism is arranged in the inner cavity (19), a material pushing device is arranged on one side of the lower mold (2), and a material receiving device is arranged on the other side of the lower mold (2); The ejection mechanism comprises a movable plate (16) slidably arranged in the inner cavity (19), an ejector pin (18) vertically fixed on the top surface of the movable plate (16), and an ejector block (8) slidably arranged in the mold cavity (10); a circular groove (20) for accommodating the ejector block (8) is opened on the inner wall of the mold cavity (10); the circular groove (20) is communicated with the interior of the inner cavity (19); the end of the ejector pin (18) passes through the circular groove (20) and is fixed to the ejector block (8); a plurality of springs (15) are fixed between the bottom end of the movable plate (16) and the inner wall of the bottom end of the inner cavity (19); through holes (7) are arranged at the four corners of the top surface of the lower mold (2); a positioning column (17) is arranged in the through hole (7); the positioning column (17) penetrates into the inner cavity (19) and is fixed to the movable plate (16).

2. The mold for wear-resistant ball production line according to claim 1, characterized in that: The pushing device comprises a pushing platform (3) arranged on the side of the lower mold (2), the top surface of the pushing platform (3) is provided with a fixed platform (4), a cylinder (5) is provided on the fixed platform (4), the output end of the cylinder (5) faces the lower mold (2), and a pushing block (6) is fixed to the output end of the cylinder (5).

3. The mold for wear-resistant ball production line according to claim 2, characterized in that: The material receiving device comprises an inclined receiving hopper (9), an inclined slide groove is provided on one side of the top surface of the lower mold (2), the receiving hopper (9) is slidably arranged in the inclined slide groove, and a square hole (12) connected to the inner cavity (19) is provided on the inner wall of the bottom surface of the slide groove, a fixed block (13) is fixed on the bottom surface of the receiving hopper (9), the end of the fixed block (13) is inserted into the square hole (12), and the end of the fixed block (13) is inclined away from the side of the pushing platform (3), and a right-angled trapezoidal propulsion block (14) is also fixed on the top surface of the movable plate (16), the end of the propulsion block (14) is inserted into the square hole (12), and the inclined side of the propulsion block (14) is against the inclined surface of the fixed block (13).

4. The mold for wear-resistant ball production line according to claim 3, characterized in that: Slide grooves (11) are provided on both sides of the upper slide groove of the lower mold (2), and sliding blocks matching the slide grooves (11) are provided on the outer walls of both sides of the receiving hopper (9).

5. The mold for wear-resistant ball production line according to claim 4, characterized in that: The upper end of the receiving hopper (9) is parallel to the top surface of the lower mold (2).