Flange plate cooling type mold convenient to demold

Abstract

The utility model provides a flange plate cooling type mold convenient to demold, which belongs to the technical field of cooling type molds and comprises a bottom plate, a lifting structure is arranged on the bottom plate, a top plate is arranged at the top of the lifting structure, an upper mold is further arranged on the lifting structure, and a supporting rod is further arranged on the bottom plate. A lower mold is arranged on the supporting rods, a cooling structure is arranged on the outer side of the lower mold, a demolding structure is arranged at the lower end of the lower mold, and a recycling structure is arranged on the bottom plate and located on the side of the lower mold. The die solves the problems that in the casting process of an existing die, due to the fact that the temperature of the die is low, when a flange plate is formed, the flange plate cracks, the quality of the flange plate is reduced, meanwhile, casting liquid lacks external extrusion, filling of all parts of the die with the casting liquid is not facilitated, the casting liquid cannot be recycled, waste is likely to be caused, and after cooling is completed, the casting liquid cannot be recycled. And fitting of an upper die and a lower die is not beneficial for taking out the flange plate, and practicability is not high.

Description

Technical Field

[0001] The utility model belongs to the technical field of cooling molds, and in particular relates to a flange cooling mold which is convenient for demoulding. Background Art

[0002] Flanges are parts that connect pipes to each other. They are connected to the ends of pipes. There are holes on the flanges, and bolts connect the two flanges tightly. They are most common in pipeline projects. Flanges are used in pairs. Most flanges are produced by casting technology. When the flanges are processed by molds, the demolding process of the mold is closely related to the quality of the molded workpiece.

[0003] The existing CN213613983U discloses a high-recycling cooling flange casting mold, which includes a mold body and a cooling device, wherein the mold body is placed in the cooling device; the cooling device includes a cold water tank, a hot water tank, a water inlet pipe, a water outlet pipe and a cooling fin, wherein the cooling fin is hollow inside, the cold water tank and the hot water tank are integrally connected through a heat insulation plate, the cold water tank is integrally connected to the cooling fin through the water inlet pipe, and the insides are interconnected, the hot water tank is integrally connected to the cooling fin through the water outlet pipe, and the insides are interconnected, a first ring plate and a second ring plate are fixedly connected inside the cooling fin, the first ring plate and the second ring plate are arranged between the water inlet pipe and the water outlet pipe, the first ring plate is close to the water inlet pipe, the second ring plate is close to the water outlet pipe, and the heat dissipation cooling fin is in contact with the outer surface of the mold body;

[0004] During the casting process, the temperature of the mold is too low, resulting in cracks or bubbles on the surface and inside of the flange and unevenness when the flange is formed, which greatly reduces the quality of the flange. At the same time, the casting liquid lacks external extrusion, which is not conducive to filling all parts of the mold with the casting liquid, and the excess casting liquid cannot be recycled, which easily causes unnecessary waste. After cooling, the fit between the upper mold and the lower mold is not conducive to the staff to take out the flange, so it is not practical. Summary of the invention

[0005] The utility model provides a flange cooling mold which is easy to demould, and its purpose is to solve the problem that in the existing mold, the temperature of the mold is too low during the casting process, resulting in cracks or bubbles on the surface and inside of the flange and unevenness when the flange is formed, thereby greatly reducing the quality of the flange; at the same time, the casting liquid lacks external extrusion, which is not conducive to the casting liquid filling all parts of the mold, and the excess casting liquid cannot be recycled, which easily causes unnecessary waste; after cooling, the fit between the upper mold and the lower mold is not conducive to the staff to take out the flange, and the practicality is not high.

[0006] An embodiment of the utility model provides a flange-cooled mold that is easy to demold, including a base plate, a lifting structure is provided on the base plate, a top plate is provided on the top of the lifting structure, an upper mold is also provided on the lifting structure, a support rod is also provided on the base plate, a lower mold is provided on the support rod, a cooling structure is provided on the outer side of the lower mold, a demolding structure is provided at the lower end of the lower mold, and a recovery structure is provided on the side of the lower mold on the base plate.

[0007] Furthermore, the lifting structure includes sliding rods fixedly connected at four corners between the bottom plate and the top plate, and electric sliders are slidably connected to the four sliding rods. A lower pressure plate is fixedly connected between the four electric sliders, and the bottom of the lower pressure plate is fixedly connected to the upper end of the upper mold.

[0008] By adopting the above technical solution, the lower pressure plate can slide up and down on the rod body of the slide rod, so that the upper mold can be engaged in the lower mold to squeeze the casting liquid, so that the casting liquid can fill every corner of the lower mold.

[0009] Furthermore, the lower mold includes a side mold plate, the side mold plate is slidably connected with the lower mold plate, and the lower mold plate is provided with a heating component.

[0010] By adopting the above technical solution, after the casting liquid is cooled, the lower template can be directly separated from the side template, making it convenient for the staff to take out the flange.

[0011] Furthermore, the heating assembly includes a heating cavity opened in the lower template, and a plurality of heating wires are installed in the heating cavity.

[0012] By adopting the above technical solution, the lower template can be heated before pouring the casting liquid, which can effectively avoid the generation of cracks or bubbles and unevenness inside the flange during molding due to the lower template temperature being too low, thereby reducing the quality of the flange.

[0013] Furthermore, the cooling structure includes a cooling fin fixedly connected to the outer surface of the side template and a cold water tank and a hot water tank connected to the cooling fin, the cold water tank and the cooling fin are connected through a water inlet pipe, the hot water tank and the cooling fin are connected through a water outlet pipe, the cold water tank and the hot water tank are isolated from each other by an insulation plate, and a first ring plate and a second ring plate are fixedly connected in the cooling fin, and the first ring plate is located above the second ring plate and close to the water inlet pipe.

[0014] By adopting the above technical solution, the setting of cooling fins, cold water tanks and hot water tanks is conducive to the rapid cooling of the high-temperature casting liquid in the lower template, thereby facilitating demoulding. At the same time, the cooling water does not directly contact the side template, avoiding the risk of mold explosion.

[0015] Furthermore, a cut-off opening is provided on one side of the cold water tank and the hot water tank, a water inlet is provided on a wall surface of one side of the cut-off opening of the cold water tank, and a water outlet is provided at the bottom of the cut-off opening of the hot water tank.

[0016] By adopting the above technical solution, the cooling water can be quickly replaced through the water inlet and the water outlet, thereby improving the cooling efficiency.

[0017] Furthermore, the demoulding structure includes a heat-insulating base fixedly connected to the bottom of the outer wall of the lower template and an electric push rod fixedly connected to the bottom plate, and the output end of the electric push rod is fixedly connected to the heat-insulating base.

[0018] By adopting the above technical solution, it is convenient to separate the lower template from the side templates through the electric push rod, thereby making it convenient for workers to take out the flange.

[0019] Furthermore, the recovery structure includes an overflow groove opened on the side template and a liquid metal electromagnetic pump fixedly connected to the bottom plate and located on the side of the support rod, the overflow groove is connected to the interior of the lower mold, the overflow groove is connected to the input end of the liquid metal electromagnetic pump through a suction tube, and a recovery box is installed on the side of the liquid metal electromagnetic pump, and the recovery box is connected to the output end of the liquid metal electromagnetic pump.

[0020] By adopting the above technical solution, the excess casting liquid poured into the lower template can flow out from the overflow tank and be recovered into the recovery box under the extrusion of the upper mold and the suction of the liquid metal electromagnetic pump, waiting to be reheated and used. At the same time, under the extrusion of the upper mold and the suction of the liquid metal electromagnetic pump, the casting liquid can fill all parts of the lower template, thereby greatly improving the quality of the flange.

[0021] The beneficial effects of the utility model are:

[0022] 1. The utility model has a demoulding structure. After the casting is completed and the casting liquid is cooled, the lower template and the side template can be separated by the contraction of the electric push rod, so that the staff can take out the flange in the lower template, which saves time and effort and greatly improves practicality.

[0023] 2. The utility model has a recovery structure and a lifting structure. After the casting liquid is poured in, the lifting structure can be pushed downward so that the upper mold is engaged with the lower mold to squeeze the casting liquid, thereby making the casting liquid fill all parts of the lower mold. At the same time, the excess casting liquid poured in is squeezed by the upper mold and the lower mold, and is sucked from the overflow tank by the liquid metal electromagnetic pump through the suction tube and recovered into the recovery box, waiting to be reheated and used, thereby avoiding unnecessary waste.

[0024] 3. The utility model sets a heating component, which can heat the lower template before casting, so as to avoid the generation of cracks or bubbles and unevenness on the surface and inside of the flange when the flange is formed due to the temperature of the lower template being too low during casting, thereby greatly reducing the quality of the flange.

[0025] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 It is a side view structural schematic diagram of an embodiment of the utility model;

[0028] Figure 2 It is a front cross-sectional structural schematic diagram of an embodiment of the utility model;

[0029] Figure 3 This is an enlarged structural schematic diagram of point a of an embodiment of the utility model;

[0030] Figure 4 This is an enlarged structural schematic diagram of point b of an embodiment of the utility model;

[0031] Figure 5 This is a schematic diagram of the top view of the lower mold and the cooling structure of an embodiment of the utility model;

[0032] Figure 6 Schematic diagram of the clamping structure of the upper mold and the lower mold of the utility model embodiment

[0033] 1. Bottom plate; 2. Lifting structure; 21. Slide bar; 22. Electric slider; 23. Lower pressure plate; 3. Top plate; 4. Upper mold; 5. Support rod; 6. Lower mold; 61. Side mold plate; 62. Lower mold plate; 63. Heating chamber; 64. Heating wire; 7. Cooling structure; 71. Cooling fin; 72. Cold water tank; 73. Hot water tank; 74. Water inlet pipe; 75. Water outlet pipe; 76. First ring plate; 77. Second ring plate; 78. Water inlet; 79. Water outlet; 710. Heat insulation board; 8. Demolding structure; 81. Heat insulation base; 82. Electric push rod; 9. Recovery structure; 91. Overflow trough; 92. Suction pipe; 93. Liquid metal electromagnetic pump; 94. Recovery tank. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Reference Figure 1 The embodiment of the utility model proposes a flange-cooled mold that is easy to demold, including a bottom plate 1, a lifting structure 2 is arranged on the bottom plate 1, the lifting structure 2 includes a slide bar 21 fixedly connected at four corners between the bottom plate 1 and the top plate 3, and an electric slider 22 is slidably connected to the four slide bars 21. A lower pressure plate 23 is fixedly connected between the four electric sliders 22, and the bottom of the lower pressure plate 23 is fixedly connected to the upper end of the upper mold 4. The lower pressure plate 23 can slide up and down on the rod body of the slide bar 21, so that the upper mold 4 can be engaged in the lower mold 6 to squeeze the casting liquid, so that the casting liquid can fill every corner of the lower mold 6.

[0036] Reference Figure 1 , Figure 2 , Figure 4 A top plate 3 is provided on the top of the lifting structure 2, an upper mold 4 is also provided on the lifting structure 2, a support rod 5 is also provided on the bottom plate 1, a lower mold 6 is provided on the support rod 5, the lower mold 6 includes a side template 61, and a lower template 62 is slidably connected in the side template 61, thereby reducing the quality of the flange. After the casting liquid is cooled, the lower template 62 can be directly separated from the side template 61, which is convenient for the staff to take out the flange. A heating component is provided in the lower template 62, and the heating component includes a heating cavity 63 opened in the lower template 62. A plurality of heating wires 64 are installed in the heating cavity 63. Before pouring the casting liquid, the lower template 62 can be heated, which can effectively avoid the generation of cracks or bubbles and unevenness inside the flange during molding due to the low temperature of the lower template 62.

[0037] Reference Figure 1 , Figure 2 , Figure 3A cooling structure 7 is provided on the outer side of the lower mold 6. The cooling structure 7 includes a cooling fin 71 fixedly connected to the outer surface of the side mold plate 61 and a cold water tank 72 and a hot water tank 73 connected to the cooling fin 71. The cold water tank 72 is connected to the cooling fin 71 through a water inlet pipe 74, and the hot water tank 73 is connected to the cooling fin 71 through a water outlet pipe 75. The cold water tank 72 and the hot water tank 73 are isolated from each other by a heat insulation plate 710. A first ring plate 76 and a second ring plate 77 are fixedly connected to the cooling fin 71. The first ring plate 76 is located above the second ring plate 77 and close to the water inlet pipe. On one side of 74, a cut-off opening is provided on one side of the cold water tank 72 and the hot water tank 73. The cold water tank 72 is provided with a water inlet 78 on the wall surface on one side of the cut-off opening, and the hot water tank 73 is provided with a water outlet 79 at the bottom of the cut-off opening. The arrangement of the cooling fins 71, the cold water tank 72 and the hot water tank 73 is conducive to the rapid cooling of the high-temperature casting liquid in the lower mold plate 62, thereby facilitating demoulding. At the same time, the cooling water does not directly contact the side mold plate 61, avoiding the risk of mold explosion. At the same time, the cooling water can be quickly replaced through the water inlet 78 and the water outlet 79 to speed up the cooling efficiency.

[0038] Reference Figure 1 , Figure 2 A demolding structure 8 is provided at the lower end of the lower mold 6. The demolding structure 8 includes a heat-insulating base 81 fixedly connected to the bottom of the outer wall of the lower mold plate 62 and an electric push rod 82 fixedly connected to the bottom plate 1. The output end of the electric push rod 82 is fixedly connected to the heat-insulating base 81, so that the lower mold plate 62 can be separated from the side mold plates 61 through the electric push rod 82, thereby facilitating the staff to remove the flange.

[0039] Reference Figure 2 , Figure 5 , Figure 6 A recovery structure 9 is provided on the side of the lower mold 6 on the bottom plate 1. The recovery structure 9 includes an overflow groove 91 provided on the side mold plate 61 and a liquid metal electromagnetic pump 93 fixedly connected to the bottom plate 1 on the side of the support rod 5. The overflow groove 91 is connected to the inside of the lower mold 6. The overflow groove 91 is connected to the input end of the liquid metal electromagnetic pump 93 through a suction pipe 92. A recovery box 94 is installed on the side of the liquid metal electromagnetic pump 93. The recovery box 94 is connected to the output end of the liquid metal electromagnetic pump 93, so that the excess casting liquid poured into the lower mold plate 62 can flow out from the overflow groove 91 and be recovered to the recovery box 94 under the extrusion of the upper mold 4 and the suction of the liquid metal electromagnetic pump 93, waiting to be reheated and used. At the same time, under the extrusion of the upper mold 4 and the suction of the liquid metal electromagnetic pump 93, the casting liquid can fill all parts of the lower mold plate 62, thereby greatly improving the quality of the flange.

[0040] The specific implementation method is as follows: during use, during use, the staff first turns on the heating wire 64 in the lower template 62, so that the heating wire 64 heats the heating chamber 63, thereby increasing the temperature of the surface of the lower template 62, thereby avoiding the formation of cracks or bubbles and unevenness on the surface and inside of the flange during flange formation due to the temperature of the lower template 62 being too low, which greatly reduces the quality of the flange. After the temperature of the lower template 62 rises, the staff pours the casting liquid into the lower template 62, and at the same time, the staff controls the electric slider 22 to press down, thereby driving the lower pressing plate 23 to press down, so that the upper mold 4 slowly fits with the lower template 62 until the upper mold 4 is engaged in the lower template 62. During the extrusion process of the upper mold 4, it is beneficial for the casting liquid to fill every corner of the lower template 62. While pressing the mold, the liquid metal electromagnetic pump 93 is started, and under the extrusion of the upper mold 4, the excess metal outside the lower template 62 is The casting liquid can be sucked by the liquid metal electromagnetic pump 93 through the suction pipe 92 and the overflow groove 91, and discharged into the recovery box 94 for recycling, waiting to be reheated and used, effectively avoiding unnecessary waste. When the casting liquid is poured into the lower mold 6, the staff turns off the heating wire 64 and adds cooling water through the water inlet 78, so that the cooling water enters the cold water tank 72 and enters the cooling fin 71 from the water inlet pipe 74. Under the action of the first ring plate 76 and the second ring plate 77, the lower mold 62 is cooled by the side mold plate 61. The cooling water that has absorbed the heat enters the hot water tank 73 from the outlet pipe 75, and is then discharged from the outlet 79, thereby achieving the effect of cooling the casting liquid. When the casting liquid is cooled, the staff controls the electric push rod 82 to shrink downward, so that the lower mold plate 62 is separated from the side mold plate 61, which makes it convenient for the staff to take out the flange, saving time and effort, and greatly improving practicality.

[0041] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A flange-cooled mold for easy demoulding, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with a lifting structure (2), the top of the lifting structure (2) is provided with a top plate (3), the lifting structure (2) is also provided with an upper mold (4), the bottom plate (1) is also provided with a support rod (5), the support rod (5) is provided with a lower mold (6), the outer side of the lower mold (6) is provided with a cooling structure (7), the lower end of the lower mold (6) is provided with a demoulding structure (8), and the bottom plate (1) is provided with a recovery structure (9) at the side of the lower mold (6).

2. The flange cooling mold for easy demoulding according to claim 1, characterized in that: The lifting structure (2) comprises sliding rods (21) fixedly connected at four corners between the bottom plate (1) and the top plate (3), the four sliding rods (21) are all slidably connected with electric sliders (22), a lower pressing plate (23) is fixedly connected between the four electric sliders (22), and the bottom of the lower pressing plate (23) is fixedly connected to the upper end of the upper mold (4).

3. The flange cooling mold for easy demoulding according to claim 1, characterized in that: The lower mold (6) comprises a side mold plate (61), a lower mold plate (62) is slidably connected to the side mold plate (61), and a heating component is arranged in the lower mold plate (62).

4. The flange cooling mold for easy demoulding according to claim 3, characterized in that: The heating assembly comprises a heating cavity (63) opened in the lower template (62), and a plurality of heating wires (64) are installed in the heating cavity (63).

5. The flange cooling mold for easy demoulding according to claim 1, characterized in that: The cooling structure (7) comprises a cooling fin (71) fixedly connected to the outer surface of the side template (61) and a cold water tank (72) and a hot water tank (73) connected to the cooling fin (71); the cold water tank (72) and the cooling fin (71) are connected via a water inlet pipe (74); the hot water tank (73) and the cooling fin (71) are connected via a water outlet pipe (75); the cold water tank (72) and the hot water tank (73) are isolated from each other by a heat insulation plate (710); a first ring plate (76) and a second ring plate (77) are fixedly connected to the cooling fin (71); the first ring plate (76) is located above the second ring plate (77) and close to the water inlet pipe (74).

6. The flange cooling mold for easy demoulding according to claim 5, characterized in that: A cut-off opening is provided on one side of the cold water tank (72) and the hot water tank (73); a water inlet (78) is provided on a wall surface of one side of the cut-off opening of the cold water tank (72); and a water outlet (79) is provided at the bottom of the cut-off opening of the hot water tank (73).

7. The flange cooling mold for easy demoulding according to claim 4, characterized in that: The demoulding structure (8) comprises a heat-insulating base (81) fixedly connected to the bottom of the outer wall of the lower mold plate (62) and an electric push rod (82) fixedly connected to the bottom plate (1), wherein the output end of the electric push rod (82) is fixedly connected to the heat-insulating base (81).

8. The flange cooling mold for easy demoulding according to claim 3, characterized in that: The recovery structure (9) comprises an overflow groove (91) provided on the side mold plate (61) and a liquid metal electromagnetic pump (93) fixedly connected to the bottom plate (1) and located on the side of the support rod (5); the overflow groove (91) is connected to the inside of the lower mold (6); the overflow groove (91) is connected to the input end of the liquid metal electromagnetic pump (93) through a suction pipe (92); a recovery box (94) is installed on the side of the liquid metal electromagnetic pump (93); and the recovery box (94) is connected to the output end of the liquid metal electromagnetic pump (93).

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