High-safety flame cutting machine
By using the combination of negative pressure fan, threaded rod and other components in the flame cutting machine, the problems of waste chip burns and strong light damage in cutting operations are solved, achieving higher safety and convenience.
Patent Information
- Application Number
- CN202421149002.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Existing flame cutting machines will generate high-temperature metal sparks and dazzling bright light during cutting operations, which can easily burn and injure staff.
A high-safe flame cutting machine was designed, using negative pressure fan, threaded rod, lift rack, motor, bracket, diversion groove, slide rod, push plate, cylinder, protective plate, light shielding film, windows and collection The combination of slots prevents waste chip burns and strong light damage through the mutual cooperation of these components, and achieves automatic cleaning.
It effectively prevents waste chip burns and strong light damage during cutting, improves the safety of the equipment, and improves the convenience of use through the automatic cleaning function.
Smart Images

Figure CN222471039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flame cutting machines, in particular to a flame cutting machine with high safety. Background Art
[0002] Flame cutting machine, also known as flame CNC cutting machine, is a CNC machine that uses flame cutting. It uses the heat energy generated by the combustion of oxygen and fuel gas (acetylene, propane, liquefied gas, etc.) to preheat the cutting part of the workpiece to the ignition point of the metal, and then sprays a high-speed cutting oxygen flow to make the preheated metal burn and release heat to preheat the rear metal to be cut, thereby achieving cutting. It is mainly used in heavy industry.
[0003] Existing flame cutting machines will generate a large number of high-temperature metal sparks during cutting operations. The metal sparks will splash and easily burn the workers. In addition, they will also generate dazzling strong light during the cutting process, which can easily hurt the eyes of the workers.
[0004] For this reason, we propose a high-safety flame cutting machine. Utility Model Content
[0005] The purpose of the utility model is to provide a highly safe flame cutting machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-safety flame cutting machine, comprising a frame, a moving component is slidably connected in the frame, a flame cutting gun is slidably connected to the bottom end of the moving component, a guide groove is arranged in the frame directly below the moving component, two sliding rods are fixedly installed in the guide groove, brackets are sleeved on the two sliding rods, mounting grooves are arranged on both sides of the guide groove in the frame, threaded rods are rotatably connected in the two mounting grooves, lifting frames are sleeved on the two threaded rods, protective plates are arranged at the front and rear parts of the frame, the bottom ends of the two protective plates are respectively fixedly installed on the corresponding lifting frames, visual windows are arranged on the two protective plates, and light-shielding films are attached to the two visual windows.
[0007] Optionally, motors are fixedly mounted on the upper parts of the two mounting slots in the frame, and the output ends of the two motors are respectively fixedly mounted on corresponding threaded rods. The threaded rods are driven to rotate by the motors, which is beneficial to the use of the device.
[0008] Optionally, cylinders are fixedly installed on the left side of the frame at the front and rear parts of the motor, push plates are fixedly installed on the output ends of the two cylinders, and the right side of the push plates is fixedly installed on the bracket. The push plates are driven left and right by the cylinders to facilitate the use of the device.
[0009] Optionally, a collecting trough is provided in the frame below the guide trough, so as to facilitate collection of waste chips generated during the cutting process.
[0010] Optionally, a cleaning door is hingedly connected to the front end of the frame corresponding to the collecting slot, a negative pressure fan is fixedly installed in the cleaning door, and a filter is fixedly installed at the rear end of the cleaning door corresponding to the negative pressure fan. The negative pressure fan can generate negative pressure in the guide slot to facilitate the suction of waste chips.
[0011] Optionally, the top of the bracket is provided with a plurality of arcuate edges, which facilitate the sliding of waste chips.
[0012] Optionally, a PLC controller is fixedly installed on the right side of the frame, and the PLC controller is used to facilitate the control of the device to operate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] Through the mutual cooperation of the negative pressure fan, threaded rod, lifting frame, motor, bracket, guide groove, sliding rod, push plate, cylinder, protective plate, shading film, visual window and collection trough, the waste chips generated during the cutting process can be prevented from scalding the workers and the dazzling light can be avoided from damaging the workers' eyes, thereby further improving the safety of the use of this equipment. At the same time, the waste chips on the frame can be automatically cleaned after cutting, thereby further improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a highly safe flame cutting machine of the utility model;
[0016] Figure 2 This is a cross-sectional view of a high-safety flame cutting machine of the utility model;
[0017] Figure 3 This is a cross-sectional view of a cylinder in a high-safety flame cutting machine of the utility model;
[0018] Figure 4 The utility model is a cross-sectional view of a collecting tank in a high-safety flame cutting machine.
[0019] In the figure: 1. Frame; 2. Moving assembly; 3. PLC controller; 4. Cleaning door; 5. Negative pressure fan; 6. Mounting slot; 7. Threaded rod; 8. Lifting frame; 9. Motor; 10. Guide slot; 11. Bracket; 12. Sliding rod; 13. Flame cutting gun; 14. Push plate; 15. Cylinder; 16. Protective plate; 17. Shading film; 18. Visual window; 19. Filter; 20. Collection tank. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 4 The utility model provides a high-safety flame cutting machine, including a frame 1, a moving component 2 is slidably connected in the frame 1, a flame cutting gun 13 is slidably connected to the bottom end of the moving component 2, a guide groove 10 is arranged in the frame 1 directly below the moving component 2, two slide bars 12 are fixedly installed in the guide groove 10, and a bracket 11 is sleeved on the two slide bars 12, mounting grooves 6 are arranged on both sides of the guide groove 10 in the frame 1, threaded rods 7 are rotatably connected in the two mounting grooves 6, and lifting frames 8 are sleeved on the two threaded rods 7, and protective plates 16 are arranged at the front and rear parts of the frame 1, and the bottom ends of the two protective plates 16 are respectively fixedly installed on the corresponding lifting frames 8, and the two protective plates 16 are provided with visual windows 18, and the two visual windows 18 are both attached with shading films 17.
[0022] Motors 9 are fixedly installed at the upper parts of the two mounting grooves 6 in the frame 1. The output ends of the two motors 9 are fixedly installed on the corresponding threaded rods 7 respectively. The rotation of the threaded rods 7 by the motors 9 is beneficial to the use of the device. Cylinders 15 are fixedly installed at the front and rear parts of the motors 9 on the left side of the frame 1. Push plates 14 are fixedly installed on the output ends of the two cylinders 15. The right side of the push plate 14 is fixedly installed on the bracket 11. The push plate 14 is driven to move left and right by the cylinders 15, which is beneficial to the use of the device. A collecting tank 20 is provided at the lower part of the guide groove 10 in the frame 1. The waste chips generated during the cutting process can be collected through the collecting trough 20. A cleaning door 4 is connected to the collecting trough 20 at the front end of the frame 1 through a hinge. A negative pressure fan 5 is fixedly installed in the cleaning door 4. A filter 19 is fixedly installed at the rear end of the cleaning door 4 corresponding to the negative pressure fan 5. The negative pressure fan 5 can generate negative pressure at the guide trough 10 to facilitate the suction of waste chips. A plurality of arcuate edges are provided at the top of the bracket 11, which are conducive to the sliding of waste chips. A PLC controller 3 is fixedly installed on the right side of the frame 1, and the PLC controller 3 is used to control the operation of the device.
[0023] Working principle: When in use, the workpiece to be cut can be placed on the bracket 11, and then the switch of the motor 9 is turned on. The motor 9 works to drive the threaded rod 7 to rotate. At this time, the lifting frame 8 drives the two protective plates 16 to rise, so as to shield the flame cutting gun 13 and the bracket 11. Then, the flame cutting gun 13 can be used for cutting. The cutting operation can be checked through the visual window 18. The shading film 17 can prevent the dazzling light generated during the cutting process from hurting the eyes of the staff. After the cutting process, the protective plate 16 is lowered and reset using the above principle, and then the cut workpiece is taken out, and the protective plate 16 is raised again. At this time, the cleaning switch is turned on, and the output end of the cylinder 15 drives the push plate 14 and the bracket 11 to slide back and forth on the slide rod 12, so that the waste chips generated during the cutting process can be shaken off. At the same time, the negative pressure fan 5 works to generate negative pressure at the guide groove 10, thereby sucking in the waste chips. This highly safe flame cutting machine is easy to use. Through the above components, the waste chips generated during the cutting process can be prevented from scalding the staff and the dazzling strong light can be avoided from hurting the eyes of the staff, thereby further improving the safety of the use of the equipment. At the same time, the waste chips on the frame 1 can be automatically cleaned after cutting, thereby further improving the convenience of use.
[0024] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A highly safe flame cutting machine, characterized in that: The invention comprises a frame (1), a moving assembly (2) is slidably connected in the frame (1), a flame cutting gun (13) is slidably connected at the bottom end of the moving assembly (2), a guide groove (10) is arranged in the frame (1) directly below the moving assembly (2), two slide bars (12) are fixedly installed in the guide groove (10), a bracket (11) is sleeved on the two slide bars (12), and two guide bars (11) are arranged on both sides of the guide groove (10) in the frame (1). The two mounting grooves (6) are rotatably connected with threaded rods (7), the two threaded rods (7) are sleeved with lifting frames (8), the front and rear parts of the frame (1) are provided with protective plates (16), the bottom ends of the two protective plates (16) are respectively fixedly mounted on the corresponding lifting frames (8), the two protective plates (16) are provided with visual windows (18), and the two visual windows (18) are affixed with light-shielding films (17).
2. A high-safety flame cutting machine according to claim 1, characterized in that: Motors (9) are fixedly mounted on the upper parts of the two mounting grooves (6) in the frame (1), and the output ends of the two motors (9) are respectively fixedly mounted on corresponding threaded rods (7).
3. A high-safety flame cutting machine according to claim 2, characterized in that: Cylinders (15) are fixedly mounted on the left side of the frame (1) at the front and rear parts of the motor (9), push plates (14) are fixedly mounted on the output ends of the two cylinders (15), and the right side of the push plates (14) is fixedly mounted on the bracket (11).
4. A high-safety flame cutting machine according to claim 1, characterized in that: A collecting trough (20) is provided in the frame (1) at the lower part of the guide trough (10).
5. A high-safety flame cutting machine according to claim 1, characterized in that: A cleaning door (4) is connected to the front end of the frame (1) at a position corresponding to the collecting tank (20) via a hinge, a negative pressure fan (5) is fixedly installed in the cleaning door (4), and a filter screen (19) is fixedly installed at the rear end of the cleaning door (4) at a position corresponding to the negative pressure fan (5).
6. A high-safety flame cutting machine according to claim 1, characterized in that: The top end of the bracket (11) is provided with a plurality of arc-shaped edges.
7. A high-safety flame cutting machine according to claim 1, characterized in that: A PLC controller (3) is fixedly installed on the right side of the frame (1).