Rapid cooling device for aluminum profile production
By designing an aluminum profile cooling device including a semi-circular cover and a high-pressure nozzle, the problem of uneven cooling of aluminum profiles in the prior art is solved, and the all-round uniform cooling of aluminum profiles is achieved, thermal stress and fracture are avoided, and safety and resource utilization are improved.
Patent Information
- Application Number
- CN202420538995.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing aluminum profile cooling device cannot effectively cool all parts of the aluminum profile during the cooling process, resulting in large temperature differences and thermal stress, which may lead to fracture of the aluminum profile.
A rapid cooling device for the production of aluminum profiles is designed, including a workbench, a transmission tank, a transmission roller, a semi-circular cover and a spray head. The aluminum profile is sprayed and cooled by the spray head in the semi-circular cover, and a high-pressure spray head is installed at the bottom of the transmission groove to spray the aluminum profile to cool the bottom to ensure that the aluminum profile is cooled in all aspects.
The uniform cooling of aluminum profiles is achieved, thermal stress and fracture caused by excessive local temperature is avoided, and high-temperature steam burn is prevented through exhaust holes and high-temperature steam stops, and the resource recovery rate is high.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum profile production, in particular to a rapid cooling device for aluminum profile production. Background Art
[0002] Aluminum profile is an alloy material with aluminum as the main component. Aluminum rods are obtained by hot melting and extrusion to obtain aluminum materials with different cross-sectional shapes. However, the proportion of the added alloy is different, and the mechanical properties and application fields of the industrial aluminum profiles produced are also different.
[0003] During the extrusion molding process, the aluminum rod itself has a high temperature, and a large amount of heat is generated under the action of extrusion, resulting in a high temperature of the aluminum profile after molding. Therefore, the aluminum profile needs to be cooled. The conventional cooling method is spray cooling. For example, patent number 2022225908769 is an aluminum profile cooling device, which introduces a cooling device that can spray and cool aluminum profiles during transmission. However, it is found during operation that although this method can effectively reduce the surface temperature of the aluminum profile, the side of the aluminum profile in contact with the conveyor belt cannot be sprayed with cooling water, so the temperature reduction rate is reduced, resulting in a large temperature difference between various parts of the aluminum profile, which is prone to thermal stress and causes the aluminum profile to break. Utility Model Content
[0004] The utility model is to solve the technical problems mentioned in the above background technology, and proposes the following technical solutions:
[0005] A rapid cooling device for aluminum profile production includes a workbench, a transmission trough is arranged on the workbench, a plurality of transmission rollers are arranged on the transmission trough, the left and right ends of the plurality of transmission rollers are rotatably connected to the left and right sides of the transmission trough respectively, a semicircular cover is arranged on the workbench, a plurality of spray heads are arranged in the middle of the top of the semicircular cover, the plurality of spray heads are connected to a first water pipe, one end of the first water pipe passes through the semicircular cover, a plurality of high-pressure spray heads are arranged at the bottom of the transmission trough, the high-pressure spray heads are located below the transmission rollers, the high-pressure spray heads are connected to a second water pipe, one end of the second water pipe passes through the workbench and is connected to the outside.
[0006] Preferably, the semicircular cover is provided with an exhaust hole, and the exhaust hole is provided with an exhaust pipe.
[0007] Preferably, high-temperature steam blocks are respectively provided at the front and rear ends of the semicircular cover.
[0008] Preferably, the transmission trough is a structure with a high front section and a low rear section.
[0009] Preferably, a drainage hole is provided at the bottom of the rear end of the transmission trough, one end of the drainage hole is located at the bottom of the transmission trough, the other end of the drainage hole is located at one side of the workbench, and a liquid storage barrel is provided below the opening of one side of the drainage hole.
[0010] The beneficial effects of the utility model are:
[0011] 1. By setting a semicircular cover and a spray head inside the semicircular cover, the aluminum profile passing through the semicircular cover can be sprayed to cool it down. A high-pressure nozzle is set at the bottom of the transmission trough on the workbench, and the aluminum profile above the transmission roller can be sprayed to cool it down to prevent uneven cooling of the aluminum profile and excessive local temperature, which will cause thermal stress in the aluminum profile and lead to the fracture of the aluminum profile.
[0012] 2. By arranging high-temperature steam blocks at the front and rear ends of the semicircular cover, it is possible to prevent the high-temperature steam generated during spray cooling from burning the staff.
[0013] 3. By setting a drainage hole at the bottom of the transmission trough and setting a liquid storage tank below the drainage hole, the water during the spraying operation can be recycled to prevent waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a cross-sectional view of the semicircular cover in the utility model;
[0016] Figure 3 It is a cross-sectional view of the workbench in the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the utility model in Example 2;
[0018] Figure 5 This is a cross-sectional view of the semicircular cover of the utility model in the second embodiment;
[0019] Figure 6 This is a schematic diagram of the structure of the utility model in Embodiment 3;
[0020] Figure 7 This is a cross-sectional view of the practical workbench in Example 3.
[0021] In the figure: 1. workbench; 1-1. transmission trough; 2. transmission roller; 3. semicircular cover; 4. sprinkler head; 5. first water pipe; 6. high-pressure nozzle; 7. second water pipe; 8. exhaust pipe; 9. high-temperature steam block; 10. drainage hole; 11. liquid storage tank. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] In the description of the present utility model, it is necessary to understand that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. The connection methods described in the terms "fixed connection" and "fixed setting" include but are not limited to "welding", "riveting", "adhesion", and "threaded connection". The terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device.
[0024] The directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.
[0025] Embodiment 1
[0026] Reference Figure 1-3 A rapid cooling device for aluminum profile production includes a workbench 1, a transmission trough 1-1 is arranged on the workbench 1, a transmission roller 2 is arranged on the transmission trough 1-1, and the left and right ends of the transmission roller 2 are rotatably connected with the left and right sides of the transmission trough 1-1 respectively, a semicircular cover 3 is arranged on the workbench 1, a spray head 4 is arranged in the middle of the top of the semicircular cover 3, the spray head 4 is connected to a first water pipe 5, one end of the first water pipe 5 passes through the semicircular cover 3, a high-pressure spray head 6 is arranged at the bottom of the transmission trough 1-1, the high-pressure spray head 6 is located below the transmission roller 2, the high-pressure spray head 6 is connected to a second water pipe 7, and one end of the second water pipe 7 passes through the workbench 1 and is connected to the outside.
[0027] In actual operation, the first water pipe 5 and the second water pipe 7 are connected to a water source, and the aluminum profile is transmitted through the transmission 2. When the aluminum profile passes through the semicircular cover 3, the spray head 4 will spray cooling water to cool the upper surface and side of the aluminum profile. At the same time, the high-pressure nozzle will also spray cooling water to spray and cool the bottom of the aluminum profile, which can achieve comprehensive cooling of the aluminum profile and prevent thermal stress caused by uneven cooling, which may cause the aluminum profile to break.
[0028] Embodiment 2
[0029] Reference Figure 4-5 The present embodiment is different from the first embodiment in that an exhaust hole 3-1 is provided on the semicircular cover 3, an exhaust pipe 8 is provided on the exhaust hole 3-1, and high-temperature steam blocks 9 are provided at the front and rear ends of the semicircular cover 3, respectively.
[0030] Embodiment 3
[0031] Reference Figure 6-7 .The difference between this embodiment and the first embodiment is that the transmission trough 1-1 is a structure with a high front section and a low rear end, and a drainage hole 10 is provided at the bottom of the rear end of the transmission trough 1-1. One end of the drainage hole 10 is located at the bottom of the transmission trough 1-1, and the other end of the drainage hole 10 is located on one side of the workbench 1, and a liquid storage barrel 11 is provided below the opening on one side of the drainage hole 10.
Claims
1. A rapid cooling device for aluminum profile production, comprising a workbench (1), characterized in that: The workbench (1) is provided with a transmission trough (1-1), and a plurality of transmission rollers (2) are provided on the transmission trough (1-1). The left and right ends of the plurality of transmission rollers (2) are rotatably connected to the left and right sides of the transmission trough (1-1) respectively. The workbench (1) is provided with a semicircular cover (3), and a plurality of spray heads (4) are provided in the middle of the top of the semicircular cover (3). The plurality of spray heads (4) are connected to a first water pipe (5), and one end of the first water pipe (5) passes through the semicircular cover (3). The bottom of the transmission trough (1-1) is provided with a plurality of high-pressure spray heads (6), and the high-pressure spray heads (6) are located below the transmission rollers (2). The high-pressure spray heads (6) are connected to a second water pipe (7), and one end of the second water pipe (7) passes through the workbench (1) and is connected to the outside.
2. A rapid cooling device for aluminum profile production according to claim 1, characterized in that: The semicircular cover (3) is provided with an exhaust hole (3-1), and the exhaust hole (3-1) is provided with an exhaust pipe (8).
3. A rapid cooling device for aluminum profile production according to claim 2, characterized in that: High-temperature steam blocks (9) are respectively arranged at the front and rear ends of the semicircular cover (3).
4. The rapid cooling device for aluminum profile production according to claim 1, characterized in that: The transmission trough (1-1) is a structure with a high front section and a low rear section.
5. A rapid cooling device for aluminum profile production according to claim 4, characterized in that: A drainage hole (10) is provided at the bottom of the rear end of the transmission trough (1-1), one end of the drainage hole (10) is located at the bottom of the transmission trough (1-1), the other end of the drainage hole (10) is located at one side of the workbench (1), and a liquid storage bucket (11) is provided below the opening of one side of the drainage hole (10).
Citation Information
Cited By
Rapid cooling device for aluminum profile production
CN224737001U