Multi-bolt one-time assembly equipment for brake disc
By designing a brake disc multi-bolt one-time assembly equipment including a servo motor, an electric telescopic rod, a transmission mechanism and a magnetic head, the problem of low bolt installation efficiency in the prior art is solved, and efficient multi-bolt assembly and simplification are achieved installation process.
Patent Information
- Application Number
- CN202323549621.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2033-12-26
AI Technical Summary
In the prior art, the installation efficiency of brake disc bolts is low, and only one bolt needs to be screwed in at a time, resulting in a low overall installation efficiency.
Design a brake disc multi-bolt assembly equipment to achieve the assembly of multiple bolts at one time through components such as servo motors, electric telescopic rods, transmission mechanisms and magnetic heads.
It improves the bolt assembly efficiency, can assemble four sets of bolts at a time, simplifies the installation and disassembly of the brake disc, and ensures the overall assembly efficiency.
Smart Images

Figure CN222471440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake disc production, in particular to a multi-bolt one-time assembly device for a brake disc. Background Art
[0002] The brake disc, also known as a brake disc or brake rotor, is a crucial component in a vehicle's braking system. Positioned between the wheel axle and tire, it works in conjunction with the brake caliper and brake pads to achieve the vehicle's braking function. During production, brake discs are often installed using bolts. Existing techniques often involve manual or machine installation of these bolts, but these bolts are only screwed in one at a time, resulting in low overall bolt installation efficiency. Therefore, a multi-bolt, single-step assembly device for brake discs is proposed. Utility Model Content
[0003] The purpose of the utility model is to provide a brake disc multi-bolt one-time assembly device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a brake disc multi-bolt one-time assembly device, comprising a base plate, side plates fixedly connected on both sides of the base plate, a threaded rod rotatably connected between the side plates, a sliding rod also fixedly connected between the side plates, a threaded sleeve threadedly connected on the surface of the threaded rod, a movable block fixedly connected on the surface of the threaded sleeve, and the movable block is slidably connected to the sliding rod, an electric telescopic rod fixedly connected to the lower surface of the movable block, a movable end of the electric telescopic rod fixedly connected to a fixing part, a transmission mechanism is arranged inside the fixing part, a receiving plate fixedly connected to the surface of the base plate, the surface of the receiving plate is provided with evenly arranged bolt grooves, a fixing mechanism is also provided on the surface of the base plate, and the fixing mechanism is located on the receiving side.
[0005] As a preferred solution, the side wall of the side plate is fixedly connected to a servo motor, and a power output end of the servo motor is fixedly connected to one end of the threaded rod.
[0006] As a preferred solution, the transmission mechanism includes a driving gear, a driven gear, a magnetic head and a drive motor. The driving gear and four sets of driven gears are rotatably connected inside the fixed part, and the four sets of driven gears are all engaged with the driving gear. The lower surface of the fixed part is rotatably connected to the magnetic head, the top of the magnetic head is fixedly connected to one end of the driven gear, and a hexagonal inner hole is opened at the bottom end of the magnetic head.
[0007] As a preferred solution, the upper surface of the fixing member is fixedly connected to a driving motor, a power output end of the driving motor is fixedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to one end of the driving gear.
[0008] As a preferred solution, the fixing mechanism includes a slider, an arc plate, a sleeve rod, an insertion rod, a limit block and a spring. A sliding groove is provided on the surface of the bottom plate, and the inner wall of the sliding groove is slidably connected to the slider, the upper surface of the slider is fixedly connected to the arc plate, the surface of the floating plate is fixedly connected to the sleeve rod, a limit groove is provided on the inner wall of the sleeve rod, the inner wall of the limit groove is slidably connected to the limit block, and the side wall of the limit block is fixedly connected to the insertion rod.
[0009] As a preferred solution, a spring is fixedly connected to the inner side wall of the sleeve rod, and one end of the spring is fixedly connected to one end of the insertion rod, and one end of the insertion rod is fixedly connected to the side wall of the arc plate.
[0010] As a preferred solution, the side panels and side walls are fixedly connected with a controller.
[0011] As a preferred solution, the servo motor, the electric telescopic rod and the drive motor are electrically connected to an external power supply through a controller.
[0012] Technical effects and advantages of this utility model:
[0013] 1. The driving motor can be controlled by the controller. The power output end of the driving motor rotates to drive the transmission rod, the driving gear rotates, the driving gear rotates to drive the driven gear, the driven gear rotates to drive the magnetic head, and the bolts rotate through the rotation of the magnetic head. Four groups of bolts can be assembled at one time, with high assembly efficiency.
[0014] 2. The arc plate can be moved, and the movement of the arc plate drives the insertion rod to move. The movement of the insertion rod compresses the spring, so that the spring is in a compressed state. The brake disc can be placed between the arc plates. When the first spring loses pressure, the spring returns to its initial state. The movement of one end of the spring drives the insertion rod to move. The movement of the insertion rod drives the arc plate to move. The movement of the arc plate clamps and fixes the brake disc, which is convenient for fixing the brake disc and ensuring the stability of the brake disc during the installation of the bolts. The installation and disassembly of the brake disc is simple and convenient, which facilitates the replacement of the brake disc and ensures the overall assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 This is a schematic diagram of the planar structure of the fixing member of the utility model from a side view.
[0017] Figure 3 This is a schematic diagram of the planar structure of the fixing member of the utility model when viewed from above.
[0018] Figure 4 This is a schematic diagram of the internal structure of the sleeve rod of the utility model.
[0019] In the figure: 1. Base plate; 2. Side plate; 3. Socket plate; 4. Controller; 5. Threaded rod; 6. Sliding rod; 7. Movable block; 8. Servo motor; 9. Electric telescopic rod; 10. Fixing part; 11. Driving gear; 12. Driven gear; 13. Magnetic head; 14. Hexagonal inner hole; 15. Transmission rod; 16. Driving motor; 17. Slide groove; 18. Sliding block; 19. Arc plate; 20. Sleeve rod; 21. Limiting groove; 22. Limiting block; 23. Insert rod; 24. Spring. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] The utility model provides Figure 1-4 The brake disc multi-bolt one-time assembly equipment shown in the figure includes a base plate 1, side plates 2 are fixedly connected on both sides of the base plate 1, threaded rods 5 are rotatably connected between the side plates 2, and sliding rods 6 are also fixedly connected between the side plates 2. The surface of the threaded rod 5 is threadedly connected to a threaded sleeve, and the surface of the threaded sleeve is fixedly connected to a movable block 7, and the movable block 7 is slidably connected to the sliding rod 6. The lower surface of the movable block 7 is fixedly connected to an electric telescopic rod 9, and the movable end of the electric telescopic rod 9 is fixedly connected to a fixing part 10. A transmission mechanism is arranged inside the fixing part 10, and a receiving plate 3 is fixedly connected to the surface of the base plate 1. The surface of the receiving plate 3 is provided with evenly arranged bolt grooves. A fixing mechanism is also provided on the surface of the base plate 1, and the fixing mechanism is located on the receiving side. The side walls of the side plates 2 are fixedly connected to a servo motor 8, and the power output end of the servo motor 8 is fixedly connected to one end of the threaded rod 5; The bolt is placed in the bolt groove, the brake disc is fixed by the fixing mechanism, and the servo motor 8 is controlled to operate by the controller 4. The rotation of the power output end of the servo motor 8 drives the threaded rod 5 to rotate, and the rotation of the threaded rod 5 drives the movable block 7 to move. The movable block 7 can only move along the direction of the slide rod 6 under the limit of the slide rod 6. The movement of the movable block 7 drives the electric telescopic rod 9 to move, and the movement of the electric telescopic rod 9 drives the fixing part 10 to move, so that the fixing part 10 can be respectively located above the receiving disk and above the fixing mechanism. The electric telescopic rod 9 is controlled to operate by the controller 4. The movement of the electric telescopic rod 9 drives the fixing part 10 to move. The fixing part 10 moves through the magnetic head 13 thereon to adsorb the bolt on the receiving plate 3, and then moves to the top of the fixing mechanism, and drives the magnetic head 13 to rotate through the transmission mechanism, thereby screwing the bolt into the brake disc.
[0022] In this embodiment, the transmission mechanism includes a driving gear 11, a driven gear 12, a magnetic head 13 and a drive motor 16. The driving gear 11 and four sets of driven gears 12 are rotatably connected inside the fixing member 10, and the four sets of driven gears 12 are all meshed with the driving gear 11. The lower surface of the fixing member 10 is rotatably connected to the magnetic head 13, the top of the magnetic head 13 is fixedly connected to one end of the driven gear 12, and the bottom end of the magnetic head 13 is provided with a hexagonal inner hole 14. The upper surface of the fixing member 10 is fixedly connected to the drive motor 16. The drive motor The power output end of the machine 16 is fixedly connected to a transmission rod 15, and one end of the transmission rod 15 is fixedly connected to one end of the driving gear 11; the driving motor 16 can be controlled to operate by the controller 4, and the power output end of the driving motor 16 rotates to drive the transmission rod 15 to rotate, and the transmission rod 15 rotates to drive the driving gear 11 to rotate, and the driving gear 11 rotates to drive the driven gear 12 to rotate, and the driven gear 12 rotates to drive the magnetic head 13 to rotate, and the bolts are rotated by the rotation of the magnetic head 13, so that four groups of bolts can be assembled at a time, and the assembly efficiency is high.
[0023] In this embodiment, the fixing mechanism includes a slider 18, an arc plate 19, a sleeve rod 20, an insertion rod 23, a limit block 22 and a spring 24. A slide groove 17 is provided on the surface of the bottom plate 1. The inner wall of the slide groove 17 is slidably connected to the slider 18. The upper surface of the slider 18 is fixedly connected to the arc plate 19. The sleeve rod 20 is fixedly connected to the surface of the floating plate. A limiting groove 21 is provided on the inner wall of the sleeve rod 20. The inner wall of the limiting groove 21 is slidably connected to the limiting block 22. The side wall of the limiting block 22 is fixedly connected to the insertion rod 23. The inner wall of the sleeve rod 20 is fixedly connected to the spring 24, and one end of the spring 24 is fixedly connected to one end of the insertion rod 23. One end of the insertion rod 23 is fixedly connected to the side of the arc plate 19. The arc plate 19 is fixedly connected to the wall; the arc plate 19 can be moved, and the movement of the arc plate 19 drives the insertion rod 23 to move, and the insertion rod 23 moves and compresses the spring 24, so that the spring 24 is in a compressed state, and the brake disc can be placed between the arc plates 19. When the first spring 24 loses pressure, the spring 24 returns to its initial state, and one end of the spring 24 moves to drive the insertion rod 23 to move, and the movement of the insertion rod 23 drives the arc plate 19 to move. The movement of the arc plate 19 clamps and fixes the brake disc, which is convenient for fixing the brake disc and ensuring the stability of the brake disc during the installation of the bolts. The installation and disassembly of the brake disc is simple and convenient, which is convenient for replacing the brake disc and ensuring the overall assembly efficiency.
[0024] In this embodiment, a controller 4 is fixedly connected to the side wall of the side panel 2, and the servo motor 8, the electric telescopic rod 9 and the drive motor 16 are electrically connected to the external power supply through the controller 4; the operation of the servo motor 8, the electric telescopic rod 9 and the drive motor 16 can be controlled by the controller 4, and the control operation is simple and convenient, and easy to use.
[0025] The working principle of the utility model is a brake disc multi-bolt one-time assembly device. The bolts can be placed in the bolt grooves, and the arc plate 19 can be toggled. The movement of the arc plate 19 drives the insertion rod 23 to move, and the insertion rod 23 moves the compression spring 24, so that the spring 24 is in a compressed state, and the brake disc can be placed between the arc plates 19. When the first spring 24 loses pressure, the spring 24 returns to its initial state, and one end of the spring 24 moves to drive the insertion rod 23 to move, and the movement of the insertion rod 23 drives the arc plate 19 to move. The movement of the arc plate 19 forms a clamping fixation on the brake disc. The servo motor 8 is controlled to operate by the controller 4. The power output end of the servo motor 8 rotates to drive the threaded rod 5 to rotate, and the rotation of the threaded rod 5 drives the movable block 7 to move. The movable block 7 can only move along the direction of the slide rod 6 under the limit of the slide rod 6. The movement of block 7 drives the electric telescopic rod 9 to move, and the movement of the electric telescopic rod 9 drives the fixing part 10 to move, so that the fixing part 10 can be respectively located above the receiving plate and above the fixing mechanism. The electric telescopic rod 9 is controlled to operate by the controller 4. The movable end of the electric telescopic rod 9 moves to drive the fixing part 10 to move. The fixing part 10 moves through the magnetic head 13 thereon to adsorb the bolts on the receiving plate 3, and then moves to above the fixing mechanism. The drive motor 16 is controlled to operate by the controller 4. The power output end of the drive motor 16 rotates to drive the transmission rod 15 to rotate, and the transmission rod 15 rotates to drive the driving gear 11 to rotate. The driving gear 11 rotates to drive the driven gear 12 to rotate. The driven gear 12 rotates to drive the magnetic head 13 to rotate, and the bolt is rotated by the rotation of the magnetic head 13, thereby screwing the bolt into the brake disc.
[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A brake disc multi-bolt one-time assembly device, comprising a base plate (1), characterized in that: The bottom plate (1) is fixedly connected to side plates (2) on both sides, a threaded rod (5) is rotatably connected between the side plates (2), a sliding rod (6) is also fixedly connected between the side plates (2), a threaded sleeve is threadedly connected to the surface of the threaded rod (5), a movable block (7) is fixedly connected to the surface of the threaded sleeve, and the movable block (7) is slidably connected to the sliding rod (6), an electric telescopic rod (9) is fixedly connected to the lower surface of the movable block (7), a fixing piece (10) is fixedly connected to the movable end of the electric telescopic rod (9), and a transmission mechanism is arranged inside the fixing piece (10), a receiving plate (3) is fixedly connected to the surface of the bottom plate (1), and the surface of the receiving plate (3) is provided with bolt grooves arranged evenly, and a fixing mechanism is also arranged on the surface of the bottom plate (1), and the fixing mechanism is located on the receiving side.
2. The brake disc multi-bolt one-time assembly equipment according to claim 1, characterized in that: A servo motor (8) is fixedly connected to the side wall of the side plate (2), and a power output end of the servo motor (8) is fixedly connected to one end of the threaded rod (5).
3. The brake disc multi-bolt one-time assembly equipment according to claim 1, characterized in that: The transmission mechanism comprises a driving gear (11), a driven gear (12), a magnetic head (13) and a driving motor (16); the driving gear (11) and four groups of driven gears (12) are rotatably connected inside the fixing member (10), and the four groups of driven gears (12) are meshed with the driving gear (11); the lower surface of the fixing member (10) is rotatably connected with the magnetic head (13); the top end of the magnetic head (13) is fixedly connected to one end of the driven gear (12), and the bottom end of the magnetic head (13) is provided with a hexagonal inner hole (14).
4. The brake disc multi-bolt one-time assembly equipment according to claim 1, characterized in that: The upper surface of the fixing member (10) is fixedly connected to a driving motor (16), the power output end of the driving motor (16) is fixedly connected to a transmission rod (15), and one end of the transmission rod (15) is fixedly connected to one end of the driving gear (11).
5. The brake disc multi-bolt one-time assembly equipment according to claim 1, characterized in that: The fixing mechanism comprises a slider (18), an arc plate (19), a sleeve rod (20), an insertion rod (23), a limit block (22) and a spring (24); a slide groove (17) is provided on the surface of the bottom plate (1); the inner wall of the slide groove (17) is slidably connected to the slider (18); the upper surface of the slider (18) is fixedly connected to the arc plate (19); the sleeve rod (20) is fixedly connected to the surface of the floating plate; a limit groove (21) is provided on the inner wall of the sleeve rod (20); the inner wall of the limit groove (21) is slidably connected to the limit block (22); and the side wall of the limit block (22) is fixedly connected to the insertion rod (23).
6. The brake disc multi-bolt one-time assembly equipment according to claim 5, characterized in that: A spring (24) is fixedly connected to the inner wall of the sleeve rod (20), and one end of the spring (24) is fixedly connected to one end of the insertion rod (23), and one end of the insertion rod (23) is fixedly connected to the side wall of the arc plate (19).
7. The brake disc multi-bolt one-time assembly equipment according to claim 1, characterized in that: A controller (4) is fixedly connected to the side wall of the side plate (2).
8. The brake disc multi-bolt one-time assembly equipment according to claim 2, characterized in that: The servo motor (8), the electric telescopic rod (9) and the drive motor (16) are electrically connected to an external power supply via a controller (4).