Clamp for machining gearbox motor shell

By setting up staggered and inclined spray heads in the gearbox motor housing processing fixture to flush the clamping assembly and support assembly, the clamping offset problem caused by debris accumulation is solved, and product quality and production efficiency are improved.

CN222471622UActive Publication Date: 2025-02-14GUANGDONG MINGLIDA TECH
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Patent Information

Application Number
CN202420209983.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-02-14
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

During the die cutting process, the gearbox housing is offset during the clamping process due to debris accumulation, which affects product quality and production efficiency.

Method used

A clamp for gearbox motor housing processing is designed, and water is supplied through the water supply pipe. Multiple sets of staggered and inclined spray heads are flushed to remove adhered debris.

Benefits of technology

Effectively prevent clamping offset caused by debris accumulation, ensure the accuracy of the punching position of the transmission housing, and improve product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gearbox motor shell machining clamp which comprises a base, a clamp table is arranged at one end of the upper surface of the base, a material guide hole is formed in one side of the clamp table, a supporting assembly and a plurality of clamping assemblies are arranged on one side of the clamp table, and the supporting assembly and the clamping assemblies are located at the edge of the material guide hole respectively. A positioning block is arranged on one side of the clamping assembly, a cleaning assembly is arranged on one side of the clamp table and comprises a water conveying pipe, and multiple sets of water spraying heads are arranged on the surface of the water conveying pipe and obliquely arranged in a staggered mode. The water pipe is arranged to supply water to the multiple sets of water spraying heads which are arranged in a staggered and inclined mode, so that water sprayed by the water spraying heads flushes the clamping assembly and the supporting assembly at a certain angle, and chippings attached to the fixed supporting end of the clamping assembly and the fixed supporting end of the supporting assembly are conveniently flushed away; therefore, the problem that the product precision does not reach the standard due to deviation of the gearbox shell in the clamping and supporting process caused by scrap accumulation is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gearbox housing processing, and in particular relates to a clamp for processing a gearbox motor housing. Background Art

[0002] The gearbox is a core component in automobile manufacturing. It is mainly used to change the transmission ratio, enable the car to travel backwards without changing the direction of engine rotation, utilize neutral gear, interrupt power transmission, and enable the engine to start, idle, shift gears or output power. The quality of the gearbox also affects the quality of the car. The gearbox housing carries the gear structure, so the quality of the housing is also crucial. The quality of the gearbox housing directly affects the performance of the gears, and affects the vibration, noise, efficiency and life of the entire machine.

[0003] However, there are some problems with the prior art: after the gearbox housing is initially formed, it is necessary to perform punching processing at the corresponding position on the surface of the gearbox housing. In order to ensure the stability of the punching processing, a clamp is usually used to limit and clamp the housing to ensure that the housing will not be far away during punching. However, the gearbox housing is large in size, and multiple clamping devices are required in the process of clamping and limiting it. During the punching process, debris from the shell processing process is likely to accumulate at the clamping position. During the clamping and limiting process of the next shell, these debris are likely to cause the shell to shift during the clamping process, so that the punched shell cannot meet the quality requirements required for production, causing the gearbox housing to be scrapped and affecting production efficiency. Therefore, we propose a clamp for processing the gearbox motor housing. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a clamp for processing a gearbox motor housing, which supplies water to multiple groups of staggered and inclined water spray heads through a water pipe, so that the water sprayed from the water spray heads flushes the clamping assembly and the support assembly at a certain angle, thereby facilitating the flushing of debris attached to the fixed support ends of the clamping assembly and the support assembly, and preventing the gearbox housing from being offset during the clamping and supporting process of the next gearbox housing due to debris accumulation, thereby causing the gearbox housing punching position to be offset, thereby causing product quality to be unqualified.

[0005] The utility model is implemented as follows: a fixture for processing a gearbox motor housing comprises a base, a fixture table is arranged at one end of the upper surface of the base, a material guide hole is opened on one side of the fixture table, a support component and a plurality of clamping components are arranged on one side of the fixture table, the support component and the plurality of clamping components are respectively located at the edge of the material guide hole, a positioning block is arranged on one side of the clamping component, and a cleaning component is arranged on one side of the fixture table.

[0006] Optionally, the clamping assembly includes a second cylinder, which is arranged on one side of the clamp table, a base is arranged at one end of the second cylinder, and the extending end of the second cylinder passes through the base, the extending end of the second cylinder is rotatably connected to a pressure block, and auxiliary rods are rotatably connected on both sides of the pressure block, and one end of the two groups of auxiliary rods are rotatably connected to one end of the base.

[0007] Optionally, two groups of auxiliary clamping components are provided on one side of the clamp table, and the auxiliary clamping components include a bottom block, which is provided on one side of the clamp table. A groove is opened on one side of the bottom block, and a stop block is rotatably connected in the groove. One side of the stop block is arranged in a trapezoidal shape.

[0008] Optionally, a placement block is provided at one end of the bottom block, a through hole is opened on one side of the placement block, a bolt is threadedly connected to one side of the resistance block, one end of the bolt passes through the through hole, a baffle and a spring are sleeved on the surface of the bolt, and the baffle and the spring are located between the resistance block and the placement block.

[0009] Optionally, the support assembly includes three groups of support tables, and the three groups of support tables are arranged on one side of the fixture table and are arranged in a triangle.

[0010] Optionally, the support assembly also includes three groups of support rods, which are arranged in a triangle, two groups of support rods are arranged on one side of the fixture table, and the other group of support rods is arranged on the upper surface of the base, two groups of first oil cylinders are arranged on one side of the support rods, and a protective platform corresponding to the first oil cylinders is arranged on one side of the support rods.

[0011] Optionally, the cleaning component includes a water pipe, a fixed block is fixedly installed on the surface of the water pipe, the fixed block is fixedly installed on one side of the fixture table, and a plurality of groups of water spray heads are arranged on the surface of the water pipe, and the plurality of groups of water spray heads are staggered and inclined.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] Water is supplied to multiple groups of staggered and inclined sprinkler heads through water pipes, so that the water sprayed from the sprinkler heads flushes the clamping assembly and the support assembly at a certain angle, thereby facilitating flushing away the debris attached to the fixed support ends of the clamping assembly and the support assembly, thereby preventing the next gearbox housing from being offset during the clamping and supporting process due to debris accumulation, thereby causing the gearbox housing to be offset during the punching position during processing, thereby causing product quality to be unqualified.

[0014] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a structural schematic diagram provided by the utility model;

[0016] Figure 2 It is a schematic diagram of the clamping assembly provided by the utility model;

[0017] Figure 3 It is a schematic diagram of the auxiliary clamping assembly provided by the utility model;

[0018] Figure 4 It is a schematic diagram of a cleaning component provided by the utility model.

[0019] In the figure: 1. base; 2. fixture table; 3. material guide hole; 4. support assembly; 401. support table; 402. support rod; 403. first oil cylinder; 404. protection table; 5. clamping assembly; 501. second oil cylinder; 502. base; 503. pressure block; 504. auxiliary rod; 6. cleaning assembly; 601. water pipe; 602. fixing block; 603. water spray head; 7. positioning block; 8. auxiliary clamping assembly; 801. bottom block; 802. support block; 803. placement block; 804. bolt; 805. baffle; 806. spring; 9. groove. DETAILED DESCRIPTION

[0020] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0021] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.

[0022] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0023] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0024] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0025] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0026] like Figures 1 to 4As shown, a gearbox motor housing processing fixture provided by an embodiment of the utility model comprises a base 1, a fixture table 2 is arranged at one end of the upper surface of the base 1, and a material guide hole 3 is opened on one side of the fixture table 2. During the punching process of the gearbox housing, there will be downward pressure. During multiple punchings, one end of the gearbox housing will rub against the fixture table 2 for multiple times, which will cause wear on the lower end of the gearbox housing. The material guide hole 3 is opened on one side of the fixture table 2 so that during the punching process of the gearbox housing, one end of the gearbox housing will not contact the fixture table 2, so that the gearbox punching process will not be affected by pressure, causing wear on one end of the gearbox housing. The size of the material guide hole 3 is adapted to the shape of the gearbox housing. A supporting component 4 and multiple groups of clamping components 5 are arranged on one side of the fixture table 2. The multiple groups of clamping components 5 are respectively located at the edges of the material guide hole 3. A positioning block 7 is arranged on one side of the clamping component 5. Four groups of clamping components 5 are arranged. The four groups of clamping components 5 are arranged in four different positions to clamp and fix the edges of the gearbox housing respectively. The positioning blocks 7 are arranged corresponding to the positioning holes reserved on the gearbox housing. The gearbox housing is arranged so that the gearbox housing is accurately placed on the positioning block 7 and fixedly clamped by the clamping assembly 5. The supporting assembly 4 is arranged at the lower end of one side of the fixture table 2 to support the gearbox housing, relieve the force of the clamping assembly 5 on the gearbox housing, and prevent the gearbox housing from falling due to its own weight. A cleaning assembly 6 is arranged on one side of the fixture table 2. During the punching process of the gearbox housing, the debris generated by the shell processing is easily accumulated at the fixed support of the clamping assembly 5 and the supporting assembly 4. During the clamping and limiting process of the next gearbox housing, these debris are easy to cause the gearbox housing to deviate during the clamping process, so that the punched housing cannot meet the quality requirements required for production, causing the gearbox housing to be scrapped and affecting production efficiency. Therefore, a cleaning assembly 6 is arranged to flush the clamping assembly 5 and the supporting assembly 4 to flush the debris attached thereto. When processing another gearbox housing, the gearbox housing clamping limit will not be offset due to the influence of the debris, thereby causing the gearbox housing to be damaged, thereby affecting the production of the gearbox housing.

[0027] The clamping assembly 5 includes a second cylinder 501, which is arranged on one side of the clamping table 2. A base 502 is arranged at one end of the second cylinder 501, and an extending end of the second cylinder 501 passes through the base 502. A pressure block 503 is rotatably connected to the extending end of the second cylinder 501. Auxiliary rods 504 are rotatably connected to both sides of the pressure block 503. One end of two sets of auxiliary rods 504 is rotatably connected to one end of the base 502, and extends outward through the extending end of the second cylinder 501 to rotate one end of the pressure block 503. At the same time, the two sets of auxiliary rods 504 assist in cooperating with the pressure block 503, so that the other end of the pressure block 503 presses the edge of the gearbox housing to fix the gearbox housing.

[0028] Two sets of auxiliary clamping components 8 are arranged on one side of the clamping table 2. The auxiliary clamping components 8 include a bottom block 801, which is arranged on one side of the clamping table 2. A groove 9 is provided on one side of the bottom block 801. A stop block 802 is rotatably connected in the groove 9. One side of the stop block 802 is arranged in a trapezoidal shape. A placement block 803 is provided at one end of the bottom block 801. A through hole is provided on one side of the placement block 803. A bolt 804 is threadedly connected to one side of the stop block 802. One end of the bolt 804 passes through the through hole. A baffle 805 and a spring 806 are sleeved on the surface of the bolt 804. 06, the baffle 805 and the spring 806 are located between the stop block 802 and the placement block 803. During the placement of the gearbox housing, the edge of the gearbox housing abuts against the inclined surface of the stop block 802, causing the stop block 802 to tilt toward the placement block 803. At the same time, the spring 806 is compressed under the extrusion of the stop block 802, and the bolt 804 moves in the through hole. When the gearbox housing contacts the positioning block 7, the stop block 802 rebounds under the action of the spring 806, causing the stop block 802 to fix the edge of the gearbox housing.

[0029] The support assembly 4 includes three groups of support platforms 401. The three groups of support platforms 401 are arranged on one side of the fixture platform 2 and are arranged in a triangular shape to support the lower half of the gearbox housing and limit it at the same time.

[0030] The support assembly 4 also includes three groups of support rods 402, and the three groups of support rods 402 are arranged in a triangular shape, wherein two groups of support rods 402 are arranged on one side of the fixture table 2, and the other group of support rods 402 is arranged on the upper surface of the base 1, and two groups of first oil cylinders 403 are arranged on one side of the support rods 402, and a protective platform 404 corresponding to the first oil cylinder 403 is arranged on one side of the support rods 402, and the protective platform 404 is used to protect the first oil cylinder 403 to prevent the first oil cylinder 403 from colliding with the first oil cylinder 403 during the movement of the gearbox housing, thereby causing damage to the first oil cylinder 403.

[0031] The cleaning component 6 includes a water pipe 601, on the surface of which a fixed block 602 is fixedly installed. The fixed block 602 is fixedly installed on one side of the fixture table 2. The surface of the water pipe 601 is provided with multiple groups of water spray heads 603, which are staggered and inclined. The staggered and inclined arrangement of the water spray heads 603 allows the water spray heads 603 to cross-spray the clamping component 5 and the supporting component 4, so that the debris on the clamping component 5 and the supporting component 4 is washed with water at a certain angle, which facilitates the debris to be washed away by water. At the same time, the base 1 is arranged in an inclined surface, which facilitates the water flow to cause the debris to flow away from the upper surface of the base 1 under the drive of the inclined surface.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixture for machining a gearbox motor housing, characterized in that: The invention comprises a base (1), wherein a fixture table (2) is arranged at one end of the upper surface of the base (1), a material guide hole (3) is opened on one side of the fixture table (2), a support component (4) and a plurality of clamping components (5) are arranged on one side of the fixture table (2), the support component (4) and the plurality of clamping components (5) are respectively located at the edge of the material guide hole (3), a positioning block (7) is arranged on one side of the clamping component (5), and a cleaning component (6) is arranged on one side of the fixture table (2).

2. A gearbox motor housing processing fixture according to claim 1, characterized in that: The clamping assembly (5) comprises a second oil cylinder (501), the second oil cylinder (501) is arranged on one side of the clamping table (2), a base (502) is arranged at one end of the second oil cylinder (501), and the extending end of the second oil cylinder (501) passes through the base (502), the extending end of the second oil cylinder (501) is rotatably connected to a pressure block (503), both sides of the pressure block (503) are rotatably connected to auxiliary rods (504), and one end of two groups of the auxiliary rods (504) are rotatably connected to one end of the base (502).

3. A fixture for machining a gearbox motor housing according to claim 1, characterized in that: Two groups of auxiliary clamping components (8) are arranged on one side of the clamping platform (2), and the auxiliary clamping components (8) include a bottom block (801). The bottom block (801) is arranged on one side of the clamping platform (2), and a groove (9) is opened on one side of the bottom block (801). A stop block (802) is rotatably connected in the groove (9), and one side of the stop block (802) is arranged in a trapezoidal shape.

4. A gearbox motor housing processing fixture according to claim 3, characterized in that: A placement block (803) is provided at one end of the bottom block (801), a through hole is provided at one side of the placement block (803), a bolt (804) is threadedly connected at one side of the stop block (802), one end of the bolt (804) passes through the through hole, a baffle (805) and a spring (806) are sleeved on the surface of the bolt (804), and the baffle (805) and the spring (806) are located between the stop block (802) and the placement block (803).

5. The fixture for machining a gearbox motor housing according to claim 1, characterized in that: The support assembly (4) comprises three groups of support platforms (401), and the three groups of support platforms (401) are arranged on one side of the fixture platform (2) and are arranged in a triangular shape.

6. The fixture for machining a gearbox motor housing according to claim 1, characterized in that: The support assembly (4) further comprises three groups of support rods (402), wherein the three groups of support rods (402) are arranged in a triangular shape, wherein two groups of support rods (402) are arranged on one side of the fixture table (2), and another group of support rods (402) is arranged on the upper surface of the base (1), two groups of first oil cylinders (403) are arranged on one side of the support rods (402), and a protective platform (404) corresponding to the first oil cylinders (403) is arranged on one side of the support rods (402).

7. The fixture for machining a gearbox motor housing according to claim 1, characterized in that: The cleaning assembly (6) comprises a water pipe (601), a fixed block (602) is fixedly mounted on the surface of the water pipe (601), the fixed block (602) is fixedly mounted on one side of the fixture table (2), and a plurality of groups of water spray heads (603) are arranged on the surface of the water pipe (601), and the plurality of groups of water spray heads (603) are arranged in a staggered and inclined manner.