Color masterbatch drying and separating device

By designing a masterbatch drying and separation device, the masterbatch drying and technical means of spiral blade conveying, intermittent input, vibration separation and hot air pump drying have been solved, and more efficient drying and energy saving are achieved. Ranking effect.

CN222473062UInactive Publication Date: 2025-02-14SHANGHAI CHANGYANG HUIYAO NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420896705.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, colored masterbatches are prone to accumulation during drying and poor heat transfer, resulting in uneven drying and waste of energy. The colored masterbatch may clump or stick, affecting the separation effect.

Method used

A color masterbatch drying and separation device is designed, including a separation box, a batch structure, a vibration structure and a drying structure. The color masterbatch is conveyed through the spiral blades, intermittently put into the separation box, the color masterbatch is separated and collected by the vibrating structure, and a hot air pump is used to provide uniform heating and ventilation.

Benefits of technology

The uniform drying of the color masterbatch is achieved, the drying efficiency is improved, the adhesion and agglomeration between the color masterbatch is avoided, energy waste is reduced, and energy saving and emission reduction is achieved.

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Abstract

The utility model discloses a color masterbatch drying and separating device, which relates to the technical field of color masterbatch processing, and comprises a bottom plate, a separating structure is arranged at the top end of the bottom plate, the separating structure comprises a separating box, an intermittent structure is arranged at the top end of the separating box, a collecting structure is arranged in the separating box, and a vibrating structure is arranged in the separating box. And a drying structure is arranged in the separation box. Color masterbatch is conveyed downwards through the spiral blade, the color masterbatch intermittently enters the separation box, meanwhile, the color masterbatch is dispersed all around through rotation of the rotating rod, it can be guaranteed that the color masterbatch is evenly heated and ventilated in the drying process, evaporation of water or volatile organic compounds is accelerated, and the drying efficiency is improved. Therefore, the more uniform drying effect is achieved, the drying efficiency is improved, the phenomena of adhesion and caking between the color masterbatch are avoided, the phenomenon of energy waste caused by unsmooth heat transfer due to accumulation of the color masterbatch is reduced, and the purposes of energy conservation and emission reduction are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to a masterbatch drying and separation device. Background Art

[0002] Masterbatch is a mixture of resin and a large amount of pigment or dye with high color concentration. It is an aggregate made by evenly loading an abnormal amount of pigment or dye into the resin. Masterbatch needs to be cooled with water during the production process, so the surface of the masterbatch will be stained with water. Some manufacturers use natural air drying to dry the masterbatch.

[0003] In the prior art, the masterbatch is directly placed in a separation box for direct drying and separation, without intermittent addition of the masterbatch. Directly adding the masterbatch to the device may cause the masterbatch to pile up, and some areas may be heated unevenly, resulting in insufficient or uneven drying, affecting the quality of the masterbatch. The masterbatch may clump or stick together when added, resulting in the inability to separate the masterbatches well during the drying process, affecting the separation effect, and the hot air may not be able to fully cover all the masterbatches, resulting in energy waste, reducing drying efficiency, and increasing energy costs. Utility Model Content

[0004] The utility model aims to provide a masterbatch drying and separation device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A masterbatch drying and separation device comprises a bottom plate, a separation structure is arranged on the top of the bottom plate, the separation structure comprises a separation box, an intermittent structure is arranged on the top of the separation box, a collection structure is arranged inside the separation box, a vibration structure is arranged inside the separation box, and a drying structure is arranged inside the separation box.

[0007] As a further solution of the utility model: the separation box is installed on the top of the bottom plate, a box door is installed on one side of the separation box, a handle is installed on the box door, and a feed hopper is fixedly installed on the top of the separation box, and the feed hopper is connected to the inside of the separation box.

[0008] As a further solution of the utility model: the intermittent structure includes a fixed rod, the fixed rod is fixedly installed on the top of the separation box, the first rotating shaft is rotatably installed on the fixed rod, the first motor is installed on the fixed rod, the motor shaft of the first motor is fixedly connected to the top of the first rotating shaft, the first rotating shaft is installed with a spiral blade, and the bottom end of the first rotating shaft is fixedly installed with a rotating rod.

[0009] As a further solution of the utility model: the collection structure includes a mounting plate and a spring, the mounting plate is fixedly installed inside the separation box by the spring, the bottom end of the mounting plate is fixedly mounted with a mounting sleeve, the top end of the mounting plate is fixedly mounted with a supporting frame, a slide groove is arranged on the supporting frame, a collection box is arranged inside the supporting frame, slide rails are fixedly installed at both ends of the collecting box, and the collecting box is slidably connected to the supporting frame through the slide rails and the slide groove.

[0010] As a further solution of the utility model: the vibration structure includes a second rotating shaft, the second rotating shaft is rotatably installed inside the separation box, the second motor is installed on the outside of the separation box, the motor shaft of the second motor is fixedly connected to one end of the second rotating shaft, a cam is fixedly installed on the second rotating shaft, the cam is rotatably installed on a connecting rod away from one end of the second rotating shaft, the connecting rod is rotatably installed on one end away from the cam, a mounting seat is fixedly installed on the top of the mounting seat, the striking rod extends into the sleeve, and the striking rod is slidably connected to the sleeve.

[0011] As a further solution of the utility model: the drying structure includes a hot air pump, which is installed at the top of the separation box. The air inlet of the hot air pump is connected to a connecting pipe. An annular pipe is installed at the top of the separation box. The annular pipe is connected to the air outlet of the hot air pump through the connecting pipe, and a plurality of nozzles are installed on the annular pipe.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The masterbatch is transported downward by the spiral blades, so that it intermittently enters the separation box. At the same time, the masterbatch is dispersed around by the rotating rod, which can ensure that the masterbatch is evenly heated and ventilated during the drying process, which is beneficial to accelerate the evaporation of moisture or volatile organic matter, thereby achieving a more uniform drying effect, improving drying efficiency, avoiding adhesion and agglomeration between masterbatches, and reducing energy waste caused by poor heat transfer caused by masterbatch accumulation, thereby achieving the purpose of energy saving and emission reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0015] Figure 2 It is a schematic diagram of the intermittent structure of the utility model.

[0016] Figure 3 This is a schematic diagram of the interior of the separation box of the utility model.

[0017] Figure 4 It is a schematic diagram of a collection box of the present utility model.

[0018] Figure 5 It is a schematic diagram of the vibration structure of the utility model.

[0019] Figure 6 It is a schematic diagram of the drying structure of the utility model.

[0020] Notes on figure numbers: 1. bottom plate; 2. separation structure; 21. separation box; 22. box door; 23. feed hopper; 3. intermittent structure; 31. fixed rod; 32. first rotating shaft; 33. first motor; 34. spiral blade; 35. rotating rod; 4. vibration structure; 41. second rotating shaft; 42. second motor; 43. cam; 44. connecting rod; 45. mounting seat; 46. knock rod; 5. collection structure; 51. mounting plate; 52. spring; 53. sleeve; 54. collection box; 6. drying structure; 61. hot air pump; 62. annular pipe; 63. nozzle. DETAILED DESCRIPTION

[0021] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model. Example

[0022] See also Figure 1 to Figure 4In the embodiment of the utility model, a masterbatch drying and separation device comprises a bottom plate 1, a separation structure 2 is arranged at the top of the bottom plate 1, the separation structure 2 comprises a separation box 21, the separation box 21 is mounted on the top of the bottom plate 1, a box door 22 is installed on one side of the separation box 21, a handle is installed on the box door 22, a feed hopper 23 is fixedly installed on the top of the separation box 21, the feed hopper 23 is communicated with the inside of the separation box 21, an intermittent structure 3 is arranged at the top of the separation box 21, the intermittent structure 3 comprises a fixed rod 31, the fixed rod 31 is fixedly mounted on the top of the separation box 21, a first rotating shaft 32 is rotatably mounted on the fixed rod 31, a first motor 33 is installed on the fixed rod 31, a motor shaft of the first motor 33 is fixedly connected to the top of the first rotating shaft 32, a spiral blade 34 is installed on the first rotating shaft 32, a rotating rod 35 is fixedly installed at the bottom of the first rotating shaft 32, the masterbatch to be separated is added to the feed hopper 23, the first motor 33 is started, and the first rotating shaft 32 is driven by the motor shaft of the first motor 33 2 rotates, and the spiral blade 34 and the rotating rod 35 are driven to rotate by the first rotating shaft 32. The masterbatch is transported downward by the rotation of the spiral blade 34 and then falls into the separation box 21. When the masterbatch falls to the position of the rotating rod 35, the masterbatch is broken up and dispersed to the surroundings by the rotation of the rotating rod 35. The spiral blade 34 is controlled to rotate intermittently by the intermittent operation of the first motor 33, so that the masterbatch falls into the separation box 21 intermittently. A collecting structure 5 is arranged in the separation box 21. The collecting structure 5 includes a mounting plate 51 and a spring 52. The mounting plate 51 is fixedly mounted inside the separation box 21 by the spring 52. A mounting sleeve 53 is fixedly mounted at the bottom end of the mounting plate 51, and a supporting frame is fixedly mounted at the top end of the mounting plate 51. A slide groove is arranged on the supporting frame. A collecting box 54 is arranged in the supporting frame. Slide rails are fixedly mounted at both ends of the collecting box 54. The collecting box 54 is slidably connected with the supporting frame through the slide rails and the slide groove. The masterbatch entering the separation box 21 falls into the collecting box 54 for collection.

[0023] See also Figure 3 to Figure 6A vibration structure 4 is arranged in the separation box 21, and the vibration structure 4 includes a second rotating shaft 41, the second rotating shaft 41 is rotatably installed in the separation box 21, a second motor 42 is installed outside the separation box 21, the motor shaft of the second motor 42 is fixedly connected to one end of the second rotating shaft 41, a cam 43 is fixedly installed on the second rotating shaft 41, a connecting rod 44 is rotatably installed on the cam 43 away from one end of the second rotating shaft 41, a mounting seat 45 is rotatably installed on the connecting rod 44 away from one end of the cam 43, a striking rod 46 is fixedly installed on the top of the mounting seat 45, the striking rod 46 extends into the sleeve 53, and the striking rod 46 is slidably connected with the sleeve 53, the second motor 42 is started, the second rotating shaft 41 is driven to rotate by the motor shaft of the second motor 42, the cam 43 is driven to rotate by the second rotating shaft 41, the cam 43 drives the connecting rod 44 to rotate, and the connecting rod 44 drives the striking rod 46 to slide back and forth in the sleeve 53 through the mounting seat 45, The impact rod 46 intermittently contacts the mounting plate 51, thereby causing the mounting plate 51 to vibrate, and the mounting plate 51 drives the support frame to vibrate, and the support frame drives the collecting box 54 to vibrate, and the masterbatch is separated and collected by the vibration of the collecting box 54. A drying structure 6 is arranged inside the separation box 21, and the drying structure 6 includes a hot air pump 61, which is installed at the top of the separation box 21. A connecting pipe is connected to the air inlet end of the hot air pump 61, and an annular pipe 62 is installed at the top of the separation box 21. The annular pipe 62 is connected to the air outlet end of the hot air pump 61 through the connecting pipe. A plurality of nozzles 63 are installed on the annular pipe 62. The hot air pump 61 is started, and hot air is drawn into the annular pipe 62 through the hot air pump 61, and then sprayed out from the nozzle 63. The hot air sprayed by the nozzle 63 dries the masterbatch, and the masterbatch feeding is controlled by the intermittent structure 3 to prevent the masterbatch from being discharged too much at one time, resulting in reduced drying efficiency.

[0024] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A color masterbatch drying and separation device, comprising a bottom plate (1), characterized in that: A separation structure (2) is arranged at the top of the bottom plate (1), the separation structure (2) comprises a separation box (21), an intermittent structure (3) is arranged at the top of the separation box (21), a collection structure (5) is arranged inside the separation box (21), a vibration structure (4) is arranged inside the separation box (21), and a drying structure (6) is arranged inside the separation box (21).

2. A color masterbatch drying and separation device according to claim 1, characterized in that: The separation box (21) is mounted on the top of the bottom plate (1); a box door (22) is mounted on one side of the separation box (21); a handle is mounted on the box door (22); a feed hopper (23) is fixedly mounted on the top of the separation box (21); the feed hopper (23) is in communication with the interior of the separation box (21).

3. A masterbatch drying and separation device according to claim 1, characterized in that: The intermittent structure (3) comprises a fixed rod (31), the fixed rod (31) being fixedly mounted on the top of the separation box (21), a first rotating shaft (32) being rotatably mounted on the fixed rod (31), a first motor (33) being mounted on the fixed rod (31), a motor shaft of the first motor (33) being fixedly connected to the top of the first rotating shaft (32), a spiral blade (34) being mounted on the first rotating shaft (32), and a rotating rod (35) being fixedly mounted on the bottom of the first rotating shaft (32).

4. A color masterbatch drying and separation device according to claim 1, characterized in that: The collecting structure (5) comprises a mounting plate (51) and a spring (52); the mounting plate (51) is fixedly mounted inside the separation box (21) via the spring (52); a sleeve (53) is fixedly mounted at the bottom end of the mounting plate (51); a support frame is fixedly mounted at the top end of the mounting plate (51); a slide groove is arranged on the support frame; a collecting box (54) is arranged inside the support frame; slide rails are fixedly mounted at both ends of the collecting box (54); and the collecting box (54) is slidably connected to the support frame via the slide rails and the slide groove.

5. The color masterbatch drying and separation device according to claim 1, characterized in that: The vibration structure (4) comprises a second rotating shaft (41), the second rotating shaft (41) is rotatably mounted inside the separation box (21), a second motor (42) is mounted outside the separation box (21), a motor shaft of the second motor (42) is fixedly connected to one end of the second rotating shaft (41), a cam (43) is fixedly mounted on the second rotating shaft (41), a connecting rod (44) is rotatably mounted on one end of the cam (43) away from the second rotating shaft (41), a mounting seat (45) is rotatably mounted on the connecting rod (44) away from the cam (43), a striking rod (46) is fixedly mounted on the top end of the mounting seat (45), the striking rod (46) extends into the sleeve (53), and the striking rod (46) is slidably connected to the sleeve (53).

6. A color masterbatch drying and separation device according to claim 1, characterized in that: The drying structure (6) comprises a hot air pump (61), the hot air pump (61) being mounted on the top of the separation box (21), the air inlet end of the hot air pump (61) being connected to a connecting pipe, an annular pipe (62) being mounted on the top of the separation box (21), the annular pipe (62) being connected to the air outlet end of the hot air pump (61) via the connecting pipe, and a plurality of nozzles (63) being mounted on the annular pipe (62).