Automatic dehydration port device after molding of camera bracket

Abstract

The utility model discloses an automatic dehydration mouth device used after a camera support is formed, which comprises a workbench, a mounting column is arranged on one side of the workbench, the mounting column is connected with a machine body generating ultrasonic vibration, and an automatic dehydration mouth die is arranged on the workbench. The automatic dehydration opening mold comprises an ultrasonic lower mold fixed on the workbench and an ultrasonic upper mold fixed on the machine body, the ultrasonic lower mold comprises a mounting part connected with the workbench, the mounting part is connected with a processing part used for vibration discharging, and the processing part is provided with a heat dissipation device used for cooling the processing part. The accuracy is reduced when ultrasonic dehydration is carried out, the damage risk of the injection molding part is increased, and the cutting efficiency is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of water outlet removal, in particular to an automatic water outlet removal device after a camera bracket is formed. Background Art

[0002] In the injection molding process, the traditional natural heat dissipation cooling method of the mold cannot meet the needs of rapid production, especially on high-efficiency production lines. The lack of cooling efficiency directly affects the subsequent processing steps, including the efficiency of ultrasonic nozzle removal. Ultrasonic nozzle removal technology, as an efficient automated processing method, works by using the high-frequency vibration energy of ultrasound to quickly cut off the connection between the part and the nozzle for automatic dewatering.

[0003] In actual operation, after the injection molded parts are shaped, they are often placed in the dewatering device for dewatering immediately. However, if the injection molded parts are not fully cooled within a suitable time, the physical state of the material may still be relatively soft, which will lead to a decrease in the accuracy of ultrasonic cutting of the water outlet, increase the risk of damage to the injection molded parts, and reduce the cutting efficiency. In addition, parts that are not fully cooled are prone to deformation under the action of ultrasound, affecting the dimensional accuracy of the parts and the subsequent assembly quality. Utility Model Content

[0004] In order to solve the problem that the temperature of the injection molded parts is high after molding, the accuracy is reduced during ultrasonic dehydration, the risk of damage to the injection molded parts is increased, and the removal efficiency is reduced, the utility model proposes an automatic dehydration device for the camera bracket after molding, which can quickly cool small parts.

[0005] An embodiment of the utility model provides an automatic dehydration outlet device after the camera bracket is formed, comprising a workbench, a mounting column is provided on one side of the workbench, the mounting column is connected to a body that generates ultrasonic vibration, an automatic dehydration outlet mold is provided on the workbench, the automatic dehydration outlet mold comprises an ultrasonic lower mold fixed on the workbench and an ultrasonic upper mold fixed on the body, the ultrasonic lower mold comprises a mounting part connected to the workbench, the mounting part is connected to a processing part for vibrating and discharging, and the processing part is provided with a heat dissipation device for cooling the processing part.

[0006] As for the automatic dehydration outlet device after molding of a camera bracket as mentioned above, the processing part includes a first positioning groove for placing the injection molded part, the first positioning groove is provided with a discharge hole for discharging ultrasonically cut materials, and the discharge hole is connected to a discharge pipe communicated with the processing part.

[0007] As for the automatic dehydration outlet device after the camera bracket is formed as described above, the heat dissipation device includes a water inlet communicated with the water cooling channel inside the processing part and a water outlet communicated with the water cooling channel inside the processing part.

[0008] For example, in the automatic dehydration outlet device after the camera bracket is formed, the heat dissipation device includes a fan installed at the bottom of the processing part to blow air toward the discharge pipe.

[0009] In the automatic dehydration outlet device after the camera bracket is formed as described above, the mounting parts are arranged on both sides of the processing part, and the height of the processing part is greater than the height of the mounting part.

[0010] For example, in the automatic dehydration outlet device after the camera bracket is formed, a base is provided on the workbench, and the base is connected to the workbench through a connecting block.

[0011] In the automatic dehydration outlet device after the camera bracket is formed as described above, the mounting portion is provided with a connecting groove, the base is provided with a column connected to the connecting groove, and the connecting groove and the column are detachable structures.

[0012] For example, in the automatic dehydration outlet device after the camera bracket is formed, the machine body is provided with a lifting vibration mechanism, and the ultrasonic upper mold is clamped on the vibration mechanism.

[0013] For example, in the automatic dehydration outlet device after the camera bracket is formed as described above, the vibration mechanism is a conical structure with a hexagonal head.

[0014] For example, in the automatic dehydration outlet device after forming a camera bracket as described above, a conical structure matching with the vibration mechanism is provided in the ultrasonic upper mold, and a second positioning groove matching with the ultrasonic lower mold is also provided in the ultrasonic upper mold.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] 1. Accelerate the cooling speed: By adding a heat dissipation device, the cooling time of small injection molded parts can be significantly shortened.

[0017] 2. Improve production efficiency: The shortening of cooling time directly reduces the entire production cycle, thereby improving production efficiency.

[0018] 3. Ensure part quality: Uniform and rapid cooling helps reduce internal stress of parts and improve dimensional stability and mechanical properties of parts.

[0019] 4. Reduce energy consumption: Compared with increasing the power of the cooling system, the integrated heat sink can achieve faster cooling effect with lower energy consumption.

[0020] 5. Easy to operate and maintain: It simplifies the cooling process of the mold and reduces the difficulty and cost of maintenance.

[0021] 6. Material flow optimization: By designing the material collection area between the columns, the material flow path is optimized and the material processing time is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional diagram of an embodiment of the utility model;

[0023] Figure 2 It is a three-dimensional diagram of the ultrasonic lower mold of the utility model;

[0024] Figure 3 It is a three-dimensional diagram of the ultrasonic upper mold of the utility model;

[0025] Figure 4 It is a three-dimensional diagram of the body of the utility model;

[0026] Figure 5 for Figure 1 A magnified image of the marker;

[0027] Figure 6 for Figure 2 B is an enlarged view of the marker. DETAILED DESCRIPTION

[0028] The utility model provides the following description with reference to the accompanying drawings to help fully understand the various embodiments of the utility model as defined by the claims and their equivalents. The description includes various specific details to help understanding, but these details should be regarded as exemplary only. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the various embodiments described herein without departing from the scope and spirit of the utility model.

[0029] In the description of the present invention, descriptions of orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] It will be understood that when one element (eg, a first element) is “connected” to another element (eg, a second element), the element may be directly connected to the other element or an intervening element (eg, a third element) may be present between the element and the other element.

[0031] An embodiment of the utility model provides an automatic dehydration outlet device after the camera bracket is formed, including a workbench 1, a mounting column 11 is provided on one side of the workbench 1, the mounting column 11 is connected to a body 2 that generates ultrasonic vibration, an automatic dehydration outlet mold 3 is provided on the workbench 1, the automatic dehydration outlet mold 3 includes an ultrasonic lower mold 31 fixed on the workbench 1 and an ultrasonic upper mold 32 fixed on the body 2, the ultrasonic lower mold 31 includes a mounting portion 301 connected to the workbench 1, the mounting portion 301 is connected to a processing portion 307 for vibrating and discharging, and the processing portion 307 is provided with a heat dissipation device 4 for cooling the processing portion 307.

[0032] The mounting column 11 is fixed to one side of the workbench 1 to support the ultrasonic vibration machine body 2. The machine body 2 has an integrated ultrasonic generator inside, which can generate high-frequency vibration for the subsequent nozzle cutting process.

[0033] The ultrasonic lower mold 31 is connected to the workbench 1 through the mounting portion 301. The design of the lower mold takes into account the need for rapid mold change to adapt to the production of different parts.

[0034] The ultrasonic upper mold 32 is fixed on the machine body 2 and corresponds to the lower mold. In the process of cutting the nozzle, the ultrasonic upper mold 32 cooperates with the ultrasonic lower mold 31 through ultrasonic vibration to accurately cut the nozzle.

[0035] The heat dissipation device 4 can be an air-cooled heat dissipation device, a water-cooled heat dissipation device, a heat pipe heat dissipation device, a liquid-cooled heat dissipation device, a heat sink, a semiconductor refrigeration device, a spray cooling device, etc.

[0036] In some embodiments, the processing portion 307 includes a first positioning groove 308 for placing the injection molded part. The first positioning groove 308 is provided with a discharge hole 310 for discharging ultrasonically cut materials. The discharge hole 310 is connected to a discharge pipe 309 communicating with the processing portion 307 .

[0037] The first positioning groove 308 is specially used to place the injection molded parts, ensuring the precise positioning of the materials during the ultrasonic cutting process, thereby improving the accuracy and consistency of the cutting. The first positioning groove 308 is provided with a discharge hole 310 for discharging the materials generated during the cutting process, which is directly connected to the discharge pipe 309, realizing a fast and clean discharge process.

[0038] The ultrasonic upper mold 32 and the lower mold generate high-frequency vibration to separate the molded nozzle from the product. After separation, the product enters the discharge pipe 309 through the discharge hole 310 and is finally collected.

[0039] Furthermore, the heat dissipation device 4 includes a water inlet 41 communicated with the water cooling channel inside the processing part 307 and a water outlet 42 communicated with the water cooling channel inside the processing part 307 .

[0040] The processing unit 307 is internally designed with water cooling channels, which are designed with specific layout and size to maximize the heat exchange efficiency. The heat dissipation device 4 includes a water inlet 41 and a water outlet 42 connected to the water cooling channel. The water inlet 41 is responsible for introducing the coolant into the water cooling channel, while the water outlet 42 is responsible for discharging the coolant that has absorbed the heat. Through the design of the water cooling channel, the coolant can directly contact the hot surface of the processing unit 307, thereby achieving efficient heat exchange. The continuously flowing coolant can continuously take away the heat of the processing unit 307 in the injection molded part.

[0041] Furthermore, the heat dissipation device 4 includes a fan 43 installed at the bottom of the processing part 307 to blow air toward the discharge pipe 309 .

[0042] The fan 43 can be an axial flow fan or a centrifugal fan, and the specific selection depends on the required air volume and pressure. The fan 43 is designed to be resistant to high temperatures to adapt to the temperature of the injection molded part. The main function of the fan 43 is to provide continuous cooling air to the discharge pipe 309 to accelerate the curing process of the product.

[0043] In some embodiments, the mounting portion 301 is disposed on both sides of the processing portion 307 , and the height of the processing portion 307 is greater than the height of the mounting portion 301 .

[0044] In some embodiments, a base 302 is provided on the workbench 1 , and the base 302 is connected to the workbench 1 via a connecting block 303 .

[0045] The base 302 is made of a solid material to support the weight of the entire automatic dewatering port device and the force generated during operation.

[0046] The base 302 is connected to the workbench 1 via a connection block 303. The connection block 303 may be a precast part or a welded part, and its design ensures a stable connection with the workbench 1 and can be adjusted according to the specific conditions of the workbench 1.

[0047] The connecting block 303 is provided with a fixing hole 304 connected to the workbench 1 , a strip groove 305 is provided in the middle of the connecting block 303 , one end of the connecting block 303 is fixed on the workbench 1 , and the other end is locked on the workbench 1 by using fasteners to fix the base 302 .

[0048] There is at least one connecting block 303, and two connecting blocks 303 may be provided on both sides of the bottom plate as required.

[0049] Furthermore, a connecting groove 311 is provided on the mounting portion 301 , and a column 306 connected to the connecting groove 311 is provided on the base 302 . The connecting groove 311 and the column 306 are detachable structures.

[0050] The base 302 is provided with a column 306, which serves as a connection structure between the mounting portion 301 and the base 302, and provides stable support from the base 302 to the mounting portion 301. Two columns 306 are fixed on both sides of the base 302 to form a stable support frame. This symmetrical layout provides greater load-bearing capacity and stability.

[0051] The intermediate free space between the columns 306 is specially designed to hold the material coming out of the discharge pipe 309. This allows the material to fall directly into the designated area after the water outlet is cut off, simplifying the collection and subsequent processing steps of the material.

[0052] The column 306 is connected to the mounting portion 301 by fasteners passing through the connecting groove 311 on the connecting area. The mounting portion 301 and the column 306 are detachable structures, so when the mold needs to be replaced, only the fasteners need to be removed to replace the required mold, which can improve the versatility of the device.

[0053] In some embodiments, a liftable vibration mechanism 21 is disposed on the machine body 2 , and the ultrasonic upper mold 32 is clamped on the vibration mechanism 21 .

[0054] The body 2 is integrated with a vibration mechanism 21 that can be raised and lowered, and the height of the mechanism can be adjusted as needed to accommodate molds and products of different heights. The ultrasonic upper mold 32 is designed to be snap-fitted to the vibration mechanism 21, which allows for quick and accurate positioning of the upper mold, while simplifying the installation and replacement process of the upper mold.

[0055] Furthermore, the vibration mechanism 21 is a conical structure with a hexagonal head.

[0056] The feeding mechanism adopts a conical structure with a hexagonal head. This design provides a larger contact area and stronger gripping force, ensuring the stability of the removal process.

[0057] Furthermore, a conical structure matching with the vibration mechanism 21 is provided inside the ultrasonic upper mold 32 , and a second positioning groove 314 matching with the ultrasonic lower mold 31 is also provided in the ultrasonic upper mold 32 .

[0058] Different ultrasonic upper molds 32 can be replaced as needed to meet different requirements. The structure of the second positioning groove 314 matches the structure of the first positioning groove 308 and is used to place the injection molded part.

[0059] The working principle of this embodiment is as follows:

[0060] 1. Place the injection molded part on the first positioning groove 308, lower the ultrasonic upper mold 32 to a position matching with the ultrasonic lower mold 31, and turn on the switch of the machine body 2 to perform ultrasonic vibration to cut off the water outlet.

[0061] 2. During the process of nozzle removal, the water cooling channel of the ultrasonic lower mold 31 cools the injection molded part, and the fan 43 of the ultrasonic lower mold 31 blows air to the discharge pipe 309 to cool the injection molded part after the nozzle is removed.

[0062] The above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of the utility model is limited to these descriptions. At the same time, due to different industry names, it is not limited to the above names, nor is it limited to English names. Any method, structure, etc. similar to or identical to the method, structure, etc. of the utility model, or a number of technical deductions or replacements made on the premise of the concept of the utility model, shall be regarded as the protection scope of the utility model.

Claims

1. An automatic dehydration outlet device after the camera bracket is formed, comprising a workbench (1), a mounting column (11) is provided on one side of the workbench (1), the mounting column (11) is connected to a body (2) that generates ultrasonic vibration, and an automatic dehydration outlet mold (3) is provided on the workbench (1), characterized in that: The automatic dewatering port mold (3) comprises an ultrasonic lower mold (31) fixed on the workbench (1) and an ultrasonic upper mold (32) fixed on the machine body (2); the ultrasonic lower mold (31) comprises a mounting portion (301) connected to the workbench (1); the mounting portion (301) is connected to a processing portion (307) for vibrating and discharging materials; the processing portion (307) is provided with a heat dissipation device (4) for cooling the processing portion (307).

2. The automatic dewatering device after forming the camera bracket according to claim 1, characterized in that: The processing part (307) comprises a first positioning groove (308) for placing the injection molded part, and the first positioning groove (308) is provided with a discharge hole (310) for discharging ultrasonically cut materials, and the discharge hole (310) is connected to a discharge pipe (309) communicated with the processing part (307).

3. The automatic dewatering device after forming the camera bracket according to claim 2, characterized in that: The heat dissipation device (4) comprises a water inlet (41) connected to the water cooling channel inside the processing part (307) and a water outlet (42) connected to the water cooling channel inside the processing part (307).

4. The automatic dewatering device after forming the camera bracket according to claim 2, characterized in that: The heat dissipation device (4) comprises a fan (43) installed at the bottom of the processing section (307) for blowing air toward the discharge pipe (309).

5. The automatic dewatering device after forming the camera bracket according to claim 1, characterized in that: The mounting portion (301) is arranged on both sides of the processing portion (307), and the height of the processing portion (307) is greater than the height of the mounting portion (301).

6. The automatic dewatering device after forming the camera bracket according to claim 1, characterized in that: The workbench (1) is provided with a base (302), and the base (302) is connected to the workbench (1) via a connecting block (303).

7. The automatic dewatering device after forming the camera bracket according to claim 6, characterized in that: The mounting portion (301) is provided with a connecting groove (311), and the base (302) is provided with a column (306) connected to the connecting groove (311), and the connecting groove (311) and the column (306) are detachable structures.

8. The automatic dewatering device after forming the camera bracket according to claim 1, characterized in that: The machine body (2) is provided with a liftable vibration mechanism (21), and the ultrasonic upper mold (32) is clamped on the vibration mechanism (21).

9. The automatic dewatering device after forming the camera bracket according to claim 8, characterized in that: The vibration mechanism (21) is a conical structure with a hexagonal head.

10. The automatic dewatering device after forming the camera bracket according to claim 9, characterized in that: The ultrasonic upper mold (32) is provided with a conical structure that matches the vibration mechanism (21), and the ultrasonic upper mold (32) is also provided with a second positioning groove (314) that matches the ultrasonic lower mold (31).

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