Quantitative feeding mechanism for magnet assembly
By designing a quantitative feeding mechanism for magnet assembly including a rotating barrel and a cutting tray, the problem of easy adsorption of the headphone box magnets during installation is solved, and a more stable feeding process and improved efficiency is achieved.
Patent Information
- Application Number
- CN202421375937.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the installation process, existing headphone box magnets are easily adsorbed together due to magnetic properties, resulting in inconvenient feeding and insufficient stability.
A quantitative feeding mechanism for magnet assembly is designed, and the magnets are transported individually in sequence through the cooperation of the rotating barrel and the cutting tray to avoid adsorption between adjacent magnets, and to improve feeding efficiency through multiple feeding dies.
It improves the feeding stability of the magnet during installation, avoids the problem of magnet adsorption together, and improves the feeding efficiency.
Smart Images

Figure CN222475288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of earphone charging box processing, in particular to a quantitative feeding mechanism for magnet assembly. Background Art
[0002] Headphone charging boxes are usually used to store and charge headphones or wireless headphones. Such devices usually have a built-in battery and charging port to charge the headphones and facilitate carrying.
[0003] During the production process of the earphone box, magnets need to be installed on the box cover. The function of the earphone box magnet is to absorb the earphones, so that the earphones are fixed in the box and not easy to fall out. At the same time, the magnet also helps the earphones to connect and charge automatically. When the box cover is closed, the magnet will attract the metal contact of the earphones, so that the earphones and the box are connected, and charging will begin.
[0004] At present, during the process of installing and feeding the magnets in the earphone box, they are only transported and installed through a single material channel and the cooperation of a robot. However, since the magnets have a certain magnetic property, the magnets are easily adsorbed together when transported in this way, resulting in inconvenience in feeding. Therefore, we propose a quantitative feeding mechanism for magnet assembly to solve the above problem. Utility Model Content
[0005] The utility model aims at the defect in the prior art that magnets are transported and installed by cooperation between a single material channel and a manipulator, resulting in unstable transport of the magnets, and provides a quantitative feeding mechanism for magnet assembly.
[0006] The utility model is realized through the following technical solutions:
[0007] A quantitative feeding mechanism for magnet assembly, comprising a mounting plate, a feeding assembly and a cutting assembly are fixed on the mounting plate, the feeding assembly comprises a first bracket base fixed on the mounting plate, a feeding bottom plate is fixed on the top of the first bracket base, a feeding trough is provided through one side of the feeding bottom plate, a rotating barrel is rotatably mounted on the upper end of the feeding bottom plate, and a first servo motor is mounted on the bottom of the feeding bottom plate, and a rotating shaft of the first servo motor is fixedly connected to the rotating barrel;
[0008] The rotating barrel comprises two rotating disks, which are fixedly connected by a connecting column, and a plurality of feeding dies are vertically inserted on the two rotating disks, and the plurality of feeding dies are circumferentially distributed around the center of the rotating disk, and the distance between the feeding dies and the center of the rotating disk is equal to the distance between the above-mentioned feeding trough and the center of the rotating disk, and a blowing nozzle is arranged above one of the feeding dies;
[0009] The cutting assembly includes a second bracket base fixed on the mounting plate, a second servo motor is installed on the second bracket base, a cutting disk is fixed on the rotating shaft of the second servo motor, cutting blocks are installed on the opposite sides of the cutting disk, a cutting groove is provided on the cutting block, and one side of the cutting disk is in contact with the bottom surface of the feeding base plate.
[0010] In a preferred embodiment of the present invention, the number of the feeding dies is two to six, and the feeding dies include a bottom die and a cover plate that are detachably connected, and a feeding channel is provided between the bottom die and the cover plate.
[0011] In a preferred embodiment of the utility model, a support frame is vertically fixed on the mounting plate, the blowing nozzle is installed on the support frame, and the air outlet of the blowing nozzle is aligned with the feeding channel, so that the magnet in the feeding channel is blown directly into the feeding trough through the blowing nozzle.
[0012] In a preferred embodiment of the utility model, mutually compatible laser detectors are installed on both sides of the feeding base plate, and the feeding trough is located on the detection path of the laser detector. The residual material is detected by the laser detector. When there is no residual material, the rotating barrel rotates to rotate the next feeding mold to the bottom of the blowing nozzle.
[0013] In a preferred embodiment of the utility model, when the cutting block rotates to the bottom of the feeding base plate, the cutting trough is connected to the feeding trough, and the magnet is blown from the feeding trough to the cutting trough through the blowing nozzle, and then the cutting disk rotates to cut and transport the magnet.
[0014] In a preferred embodiment of the utility model, a plurality of load-reducing holes are provided on the cutting disc, and a position sensor is provided on one side of the cutting disc. After the cutting disc rotates 180°, it is detected by the position sensor and a command is transmitted to the second servo motor to stop it from rotating.
[0015] The beneficial effects of the utility model are:
[0016] 1. This device transports the magnets one by one in sequence through the cooperation of the rotating barrel and the cutting disc, which can avoid the adsorption between two adjacent magnets and thus improve the feeding stability of the magnets during the installation process.
[0017] 2. By setting up multiple feeding dies, the magnets can be pre-placed to improve the feeding efficiency of the magnets. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a quantitative feeding mechanism for magnet assembly of the utility model;
[0019] Figure 2It is a structural schematic diagram of a rotating barrel in a quantitative feeding mechanism for magnet assembly of the utility model;
[0020] Figure 3 It is a structural schematic diagram of a feeding bottom plate in a quantitative feeding mechanism for magnet assembly of the utility model;
[0021] Figure 4 It is a structural schematic diagram of a material distribution plate in a quantitative feeding mechanism for magnet assembly of the utility model;
[0022] Figure 5 The utility model is a schematic structural diagram of a quantitative feeding mechanism for magnet assembly in a magnet assembly machine.
[0023] In the figure: 1. mounting plate; 2. first bracket base; 3. feeding bottom plate; 31. feeding trough; 32. laser detector; 4. rotating barrel; 41. rotating disk; 42. connecting column; 43. feeding mold; 44. feeding channel; 5. first servo motor; 6. supporting frame; 7. blowing nozzle; 8. second bracket base; 9. second servo motor; 10. cutting disk; 101. load-reducing hole; 102. cutting block; 103. cutting trough; 11. position sensor. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.
[0025] like Figure 1-5 A quantitative feeding mechanism for magnet assembly shown in the figure comprises a mounting plate 1, a feeding assembly and a cutting assembly are fixed on the mounting plate 1, the feeding assembly comprises a first bracket base 2 fixed on the mounting plate 1, a feeding bottom plate 3 is fixed on the top of the first bracket base 2, a feeding trough 31 is provided through one side of the feeding bottom plate 3, a rotating barrel 4 is rotatably mounted on the upper end of the feeding bottom plate 3, and a first servo motor 5 is installed at the bottom of the feeding bottom plate 3, the rotating shaft of the first servo motor 5 is fixedly connected to the rotating barrel 4, and the rotating barrel 4 is driven to rotate by the first servo motor 5;
[0026] Among them, mutually adapted laser detectors 32 are installed on both sides of the feeding bottom plate 3, and the feeding trough 31 is located on the detection path of the laser detector 32. The laser detector 32 detects the residual material. When there is no residual material, the rotating barrel 4 rotates to rotate the next feeding mold 43 to the bottom of the blowing nozzle 7;
[0027] The rotating barrel 4 includes two rotating disks 41, which are fixedly connected by a connecting column 42, and a plurality of feeding dies 43 are vertically inserted on the two rotating disks 41, and the plurality of feeding dies 43 are circumferentially distributed around the center of the rotating disk 41. The number of the feeding dies 43 is two to six, and the feeding dies 43 include a detachably connected bottom die and a cover plate, a feeding channel 44 is provided between the bottom die and the cover plate, and the distance between the feeding die 43 and the center of the rotating disk 41 is equal to the distance between the above-mentioned feeding trough 31 and the center of the rotating disk 41, and a blowing nozzle 7 is provided above one of the feeding dies 43;
[0028] Specifically, a support frame 6 is vertically fixed on the mounting plate 1, and a blowing nozzle 7 is installed on the support frame 6, and an air outlet of the blowing nozzle 7 is aligned with the feeding channel 44, and the magnet in the feeding channel 44 is blown directly into the feeding slot 31 by the blowing nozzle 7;
[0029] The cutting assembly includes a second bracket base 8 fixed on the mounting plate 1, a second servo motor 9 is installed on the second bracket base 8, a cutting disc 10 is fixed on the rotating shaft of the second servo motor 9, cutting blocks 102 are installed on opposite sides of the cutting disc 10, a cutting groove 103 is provided on the cutting block 102, and one side of the cutting disc 10 is in contact with the bottom surface of the feeding bottom plate 3, a plurality of load-reducing holes 101 are opened on the cutting disc 10, and a position sensor 11 is provided on one side of the cutting disc 10. After the cutting disc 10 rotates 180°, it is detected by the position sensor 11, and a command is transmitted to the second servo motor 9 to stop rotating;
[0030] When the cutting block 102 rotates to the bottom of the feeding bottom plate 3, the cutting trough 103 is connected to the feeding trough 31, and the magnet is blown from the feeding trough 31 to the cutting trough 103 through the blowing nozzle 7, and then the cutting disc 10 rotates to cut and transport the magnet.
[0031] In this embodiment, the magnets to be installed are installed in each feeding channel 44 in turn, and one of the feeding channels 44 is driven to be located at the bottom of the blowing nozzle 7 by the operation of the first servo motor 5. The magnets in the feeding channel 44 are blown into the feeding trough 31 by the blowing nozzle 7, and then slide into the cutting trough 103 again. At this time, the second servo motor 9 is operated to drive the cutting disc 10 to rotate, and the magnets in the cutting trough 103 are transported to the other side, taken out and installed by the mechanical claw, and the cutting trough 103 on the other side is rotated to the bottom of the feeding trough 31, and the material taking operation is performed again, and this process is repeated. When the magnets in a feeding channel 44 are installed, the first servo motor 5 drives the rotating barrel 4 to rotate, so that the next feeding mold 43 is rotated to the bottom of the blowing nozzle 7, and the feeding operation is continued.
[0032] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.
[0033] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0034] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A quantitative feeding mechanism for magnet assembly, comprising a mounting plate (1), characterized in that: A feeding assembly and a cutting assembly are fixed on the mounting plate (1), the feeding assembly comprising a first bracket base (2) fixed on the mounting plate (1), a feeding base plate (3) being fixed at the top end of the first bracket base (2), a feeding trough (31) being provided through one side of the feeding base plate (3), a rotating barrel (4) being rotatably mounted on the upper end of the feeding base plate (3), and a first servo motor (5) being mounted at the bottom of the feeding base plate (3), the rotating shaft of the first servo motor (5) being fixedly connected to the rotating barrel (4); The rotating barrel (4) comprises two rotating disks (41), the two rotating disks (41) are fixedly connected by a connecting column (42), and a plurality of feeding dies (43) are vertically inserted on the two rotating disks (41), the plurality of feeding dies (43) are circumferentially distributed around the center of the rotating disk (41), and the distance between the feeding dies (43) and the center of the rotating disk (41) is equal to the distance between the feeding trough (31) and the center of the rotating disk (41), and a blowing nozzle (7) is arranged above one of the feeding dies (43); The cutting assembly comprises a second bracket base (8) fixed on the mounting plate (1), a second servo motor (9) being mounted on the second bracket base (8), a cutting disc (10) being fixed on the rotating shaft of the second servo motor (9), cutting blocks (102) being mounted on opposite sides of the cutting disc (10), a cutting groove (103) being provided on the cutting block (102), and one side of the cutting disc (10) being in contact with the bottom surface of the feeding bottom plate (3).
2. A quantitative feeding mechanism for magnet assembly according to claim 1, characterized in that: The number of the feeding dies (43) is two to six, and the feeding dies (43) include a bottom die and a cover plate that are detachably connected, and a feeding channel (44) is provided between the bottom die and the cover plate.
3. A quantitative feeding mechanism for magnet assembly according to claim 2, characterized in that: A support frame (6) is vertically fixed on the mounting plate (1), and the blowing nozzle (7) is installed on the support frame (6), and the air outlet of the blowing nozzle (7) is aligned with the feeding channel (44).
4. A quantitative feeding mechanism for magnet assembly according to claim 1, characterized in that: Laser detectors (32) adapted to each other are installed on both sides of the feeding bottom plate (3), and the feeding trough (31) is located on the detection path of the laser detector (32).
5. The quantitative feeding mechanism for magnet assembly according to claim 1, characterized in that: When the cutting block (102) rotates to the bottom of the feeding bottom plate (3), the cutting trough (103) is connected to the feeding trough (31).
6. A quantitative feeding mechanism for magnet assembly according to claim 1, characterized in that: The cutting disc (10) is provided with a plurality of load-reducing holes (101), and a position sensor (11) is provided on one side of the cutting disc (10).