Tea strip tidying and shaping device

Abstract

The utility model relates to the technical field of tea strip tidying, and discloses a tea strip tidying and shaping device which comprises a stock bin, supporting rods are fixedly installed on the two sides of the stock bin, a supporting plate is fixedly installed on one side of the top of the stock bin, and a cover plate is placed at the bottom of the stock bin. A vibration exciter is fixedly mounted at the top of the front wall of the bin, a flow limiting opening communicates with the bottom of the bin, and L-shaped blocks are fixedly mounted at the bottoms of the two side walls of the flow limiting opening. Through the arrangement of the stock bin, the cover plate and the sliding block, when tea leaves are to be added, the transmission shaft of the push rod motor extends out for seconds and then retracts, the cover plate moves forwards for seconds, the vibration exciter operates for a set time length during the period, the tea leaves fall in cooperation with the flow limiting opening, and meanwhile, the transmission shaft of the reciprocating motor extends out for seconds and then retracts; during the period, the sliding block and the stock bin can be driven to move back and forth, so that the tea leaves uniformly fall into the carding pot of the tea leaf carding machine, and due to the structural design, the tea leaves are uniformly laid in the carding pot, so that the tea leaves are more uniformly heated, and the carding and shaping are more ideal.

Description

Technical Field

[0001] The utility model relates to the technical field of tea strip straightening, in particular to a tea strip straightening and shaping device. Background Art

[0002] In the prior art, in the production process of tea leaves, the tea leaves need to be straightened after withering to shape the appearance of the tea leaves.

[0003] In the process of realizing the utility model, the inventors found that the following problems existed in the prior art and have not been solved: although the existing tea strip straightening and shaping machine has good strip straightening and shaping functions, the existing tea feeding mechanism used in the shaping machine does not have a good function of moving and evenly feeding, which will cause tea leaves to pile up and cause uneven heating, which will further affect the tea strip straightening and shaping effect. Improvement is urgently needed. Therefore, we propose a tea strip straightening and shaping device. Utility Model Content

[0004] The utility model aims to provide a tea strip straightening and shaping device, which solves the problems raised in the background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a tea strip shaping device, comprising a silo, support rods are fixedly installed on both sides of the silo, a support plate is fixedly installed on one side of the top of the silo, and a cover plate is placed at the bottom of the silo;

[0006] A vibrator is fixedly installed on the top of the front wall of the silo, a limited flow opening is arranged at the bottom of the silo, and L-shaped blocks are fixedly installed at the bottom of the two side walls of the limited flow opening;

[0007] A reciprocating motor is fixedly installed in the middle of the front side of the flow limiting port, a connecting rod is fixedly installed on the front side of the transmission shaft of the reciprocating motor, and the bottom end of the connecting rod is fixedly connected to the cover plate;

[0008] A slider is fixedly installed on the top of the support rod, a limit frame is placed on the outer side of the top of the slider, and sliding grooves are opened on the front and rear walls of the limit frame, and the slider is movably positioned in the sliding groove;

[0009] A push rod motor is fixedly installed on the front side of the limit frame, and the transmission shaft of the push rod motor is fixedly connected to the slider;

[0010] A distance measuring sensor is fixedly installed on the inner side of the support plate, and a box body is fixedly installed on the top of the support plate, which can be used in conjunction with components such as a hopper, a cover plate and a slider. During the use of the tea strip shaping device, whenever tea leaves are to be added, the transmission shaft of the push rod motor can be extended for a few seconds and then retracted, and the cover plate can be moved forward for a few seconds. During this period, the exciter runs for a set time and cooperates with the flow limiting port to drop tea leaves. At the same time, the transmission shaft of the reciprocating motor can be extended for a few seconds and then retracted, during which time it can drive the slider and the hopper to move forward and backward, so that the tea leaves fall evenly into the strip shaping pot of the tea strip shaping machine. This structural design allows the tea leaves to be evenly laid in the strip shaping pot, so that they are heated more evenly and the strip shaping is more ideal.

[0011] As an optional solution to the technical solution of the present application, a processor is fixedly installed in the box body, the data output end of the distance measuring sensor is connected to the data input end of the processor, and the signal output end of the processor is respectively connected to the push rod motor, the reciprocating motor and the exciter signal input end, which can be used in conjunction with components such as the distance measuring sensor and the processor. Whenever a person pours a single batch of tea into the silo, the distance monitored by the distance measuring sensor is less than the set threshold, and the processor issues an instruction, the drive shaft of the push rod motor retracts after extending for a few seconds, the exciter runs for a set time, and the drive shaft of the reciprocating motor retracts after extending for a few seconds. Intelligent control can be achieved without manual control, thereby simplifying the uniform feeding operation process.

[0012] As an optional solution of the technical solution of the present application, a dustproof net is fixedly installed at the opening of the box body, and a wire hole is opened on one side wall of the box body, which can block external dust through the dustproof net. At the same time, the wire runs through the wire hole for connecting internal and external components.

[0013] As an optional solution of the technical solution of the present application, ear plates are fixedly installed at the four corners of the limit frame, and a positioning hole is opened in the middle of the ear plate. The limit frame can be detachably fixed through multiple sets of ear plates and their positioning holes to ensure the stability of its limit, which meets the needs of later shifting and replacement.

[0014] As an optional solution of the technical solution of the present application, the L-shaped block is located on the outside of the cover plate, and the cover plate is fitted with the L-shaped block. The cover plate can be supported by the L-shaped block to prevent the cover plate from sagging, deforming, or even falling off.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model discloses a tea strip straightening and shaping device, which is provided with a material bin, a cover plate and a slider. During the use of the tea strip straightening and shaping device, whenever tea leaves are to be added, the transmission shaft of the push rod motor can be extended for a few seconds and then retracted, and the cover plate can be moved forward for a few seconds. During this period, the exciter runs for a set time and cooperates with the flow limiting port to drop tea leaves. At the same time, the transmission shaft of the reciprocating motor can be extended for a few seconds and then retracted, during which time the slider and the material bin can be driven to move forward and backward, so that the tea leaves can be evenly dropped into the tea strip straightening pot of the tea strip straightening machine. This structural design allows the tea leaves to be evenly laid in the tea strip straightening pot, so that they are heated more evenly and the tea strip straightening and shaping is more ideal.

[0017] 2. The utility model provides a tea strip straightening and shaping device, which is provided with a distance sensor and a processor. Whenever a person pours a single batch of tea into a silo, the distance monitored by the distance sensor is less than a set threshold, and the processor issues a command, the drive shaft of the push rod motor retracts after extending for a few seconds, the vibrator runs for a set time, and the drive shaft of the reciprocating motor retracts after extending for a few seconds. Intelligent control can be achieved without manual control, thus simplifying the uniform feeding operation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0019] Figure 1 This is a schematic diagram of the overall main structure of a tea strip straightening and shaping device of the utility model;

[0020] Figure 2 It is a schematic diagram of the side cross-sectional structure of a limiting frame part of a tea strip straightening and shaping device of the utility model;

[0021] Figure 3 The utility model is a schematic diagram of the structure of the support plate part of a tea strip shaping device.

[0022] In the figure: 1. silo; 11. vibrator; 12. flow limiting port; 13. L-shaped block; 2. reciprocating motor; 21. connecting rod; 22. cover plate; 3. support rod; 31. slider; 32. limit frame; 33. push rod motor; 34. slide slot; 4. support plate; 41. distance sensor; 5. box body; 51. processor. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] See also Figure 1-3The utility model provides a technical solution: a tea strip shaping device, comprising a silo 1, support rods 3 are fixedly installed on both sides of the silo 1, a support plate 4 is fixedly installed on one side of the top of the silo 1, and a cover plate 22 is placed at the bottom of the silo 1; a vibrator 11 is fixedly installed on the top of the front wall of the silo 1, and a limited flow port 12 is connected to the bottom of the silo 1, and L-shaped blocks 13 are fixedly installed on the bottom of the two side walls of the limited flow port 12, the L-shaped blocks 13 are located on the outside of the cover plate 22, and the cover plate 22 is fitted with the L-shaped blocks 13, and the cover plate 22 can be supported by the L-shaped blocks 13 to prevent the cover plate 22 from sagging, deformation, or even falling off; a reciprocating motor 2 is fixedly installed in the middle of the front side of the limited flow port 12, and a Connecting rod 21, the bottom end of connecting rod 21 is fixedly connected to cover plate 22; a slider 31 is fixedly installed on the top of supporting rod 3, and a limit frame 32 is placed on the outer side of the top of slider 31, ear plates are fixedly installed at the four corners of limit frame 32, and a positioning hole is opened in the middle of ear plate, and the limit frame 32 can be detachably fixed by multiple groups of ear plates and their positioning holes to ensure the stability of its limit, which meets the requirements of later shifting and replacement, and the front and rear walls of limit frame 32 are opened with slide grooves 34, and slider 31 is movably positioned in the slide grooves 34; a push rod motor 33 is fixedly installed on the front side of limit frame 32, and the transmission shaft of push rod motor 33 is fixedly connected to slider 31; a distance measuring sensor 41 is fixedly installed on the inner side of supporting plate 4, and a box body 5 is fixedly installed on the top of supporting plate 4.

[0025] In this technical solution, the silo 1, the cover plate 22, the slider 31 and other components can be used in combination. During the use of the tea strip shaping device, whenever tea leaves are to be added, the transmission shaft of the push rod motor 33 can be extended for a few seconds and then retracted, and the cover plate 22 can be moved forward for a few seconds. During this period, the vibrator 11 runs for a set time and cooperates with the flow limiting port 12 to drop the tea leaves. At the same time, the transmission shaft of the reciprocating motor 2 can be extended for a few seconds and then retracted, during which time the slider 31 and the silo 1 can be driven to move forward and backward, so that the tea leaves fall evenly into the tea stripping pot of the tea stripping machine. This structural design allows the tea leaves to be evenly laid in the tea stripping pot, so that they are heated more evenly and the tea strip shaping is more ideal.

[0026] In some technical solutions, a processor 51 is fixedly installed in the box body 5, a dustproof net is fixedly installed at the opening in the box body 5, and a wire hole is opened on one side wall of the box body 5, through which external dust can be blocked. At the same time, a wire passes through the wire hole for connecting internal and external components. The data output end of the ranging sensor 41 is connected to the data input end of the processor 51, and the signal output end of the processor 51 is respectively connected to the push rod motor 33, the reciprocating motor 2 and the signal input end of the exciter 11.

[0027] In this technical solution, the distance sensor 41 and the processor 51 and other components can be used together. Whenever a person pours a single batch of tea into the silo 1, the distance monitored by the distance sensor 41 is less than the set threshold, and the processor 51 issues a command, the drive shaft of the push rod motor 33 extends outward for a few seconds and then retracts, the vibrator 11 runs for a set time, and the drive shaft of the reciprocating motor 2 extends outward for a few seconds and then retracts. Intelligent control can be achieved without manual control, simplifying the uniform feeding operation process.

[0028] Working principle: It should be noted that the utility model is a tea strip straightening and shaping device, and its components are all universal standard parts or components known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional test methods.

[0029] When a tea strip shaping device is used, the tea strip shaping device is carried to the upper side of the tea strip shaping pot of the tea strip shaping machine, and then the device is hoisted and fixed through the ear plate. During this period, tea materials can be added into the silo 1, and the tea leaves are discharged from the flow restriction port 12 into the tea strip shaping pot of the tea strip shaping machine. The device is responsible for adding materials to the tea strip shaping machine.

[0030] By providing the hopper 1, the cover plate 22 and the slider 31, when the tea strip shaping device is used, whenever tea leaves are to be added, the transmission shaft of the push rod motor 33 can be extended for a few seconds and then retracted, and the cover plate 22 can move forward for a few seconds, during which the exciter 11 runs for a set time and cooperates with the flow limiting port 12 to drop the tea leaves, and at the same time, the transmission shaft of the reciprocating motor 2 can be extended for a few seconds and then retracted, during which the slider 31 and the hopper 1 can be driven to move forward and backward, so that the tea leaves can be evenly dropped into the strip shaping pot of the tea strip shaping machine. This structural design can make the tea leaves evenly distributed. The tea leaves are laid in the strip-straightening pot to make them heated more evenly and the strip-straightening and shaping more ideal. By providing a distance sensor 41 and a processor 51, whenever a person pours a single batch of tea leaves into the silo 1, the distance monitored by the distance sensor 41 is less than the set threshold, and the processor 51 issues an instruction, the drive shaft of the push rod motor 33 extends out for a few seconds and then retracts, the vibrator 11 runs for a set time, and the drive shaft of the reciprocating motor 2 extends out for a few seconds and then retracts, thereby realizing intelligent control without manual control, simplifying the uniform feeding operation process.

Claims

1. A tea strip shaping device, characterized in that: It comprises a silo (1), support rods (3) are fixedly installed on both sides of the silo (1), a support plate (4) is fixedly installed on one side of the top of the silo (1), and a cover plate (22) is placed at the bottom of the silo (1); A vibrator (11) is fixedly mounted on the top of the front wall of the silo (1), a limited flow opening (12) is arranged at the bottom of the silo (1), and L-shaped blocks (13) are fixedly mounted on the bottom of both side walls of the limited flow opening (12); A reciprocating motor (2) is fixedly mounted in the middle of the front side of the flow limiting port (12), a connecting rod (21) is fixedly mounted in the front side of the transmission shaft of the reciprocating motor (2), and the bottom end of the connecting rod (21) is fixedly connected to the cover plate (22); A slider (31) is fixedly mounted on the top of the support rod (3), a limit frame (32) is placed on the outer side of the top of the slider (31), and a slide groove (34) is provided on both the front and rear walls of the limit frame (32), and the slider (31) is movably positioned in the slide groove (34); A push rod motor (33) is fixedly installed on the front side of the limit frame (32), and the transmission shaft of the push rod motor (33) is fixedly connected to the slider (31); A distance measuring sensor (41) is fixedly mounted on the inner side of the support plate (4), and a box body (5) is fixedly mounted on the top of the support plate (4).

2. A tea strip shaping device according to claim 1, characterized in that: A processor (51) is fixedly installed in the box body (5); a data output end of the distance measuring sensor (41) is connected to a data input end of the processor (51); and a signal output end of the processor (51) is respectively connected to a push rod motor (33), a reciprocating motor (2) and a signal input end of an exciter (11).

3. The tea strip shaping device according to claim 1, characterized in that: A dustproof net is fixedly installed at the inner opening of the box body (5), and a wire hole is opened on one side wall of the box body (5).

4. The tea strip shaping device according to claim 1, characterized in that: Ear plates are fixedly mounted at the four corners of the limiting frame (32), and a positioning hole is opened in the middle of the ear plate.

5. The tea strip shaping device according to claim 1, characterized in that: The L-shaped block (13) is located outside the cover plate (22), and the cover plate (22) is in close contact with the L-shaped block (13).

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